A mold with a press cover
Patent Information
- Application Number
- CN202522342727.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-11-05
AI Technical Summary
[0003]现有拉伸模具技术中,当第一工序拉伸后的产品进入第二工序拉伸时,因缺乏对材料的固定与约束,材料易出现定位偏移、堆积现象,进而导致产品产生起皱、拉破裂等质量问题,不仅影响产品合格率,还增加了客户投诉风险
[0014]本实用新型的技术方案通过在第二工序增设压料套,可在拉伸前先通过压料套将产品稳定压住,有效避免薄料(0.3mm)拉伸时因材料定位偏移、堆积引发的起皱、拉破裂等问题。压料套套设在拉伸公内,既能确保拉伸公顺利导正产品,又能对材料形成稳定约束,使产品拉伸品质符合管控标准,大幅减少因质量问题产生的客户投诉。
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Figure CN224808212U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mold technology, and in particular to a mold with a pressure sleeve. Background Technology
[0002] With the continuous development of the electronics industry, the market demand for metal drawing and stamping parts has increased significantly, and the requirements for product precision, production efficiency, and stability are rising. This has directly driven the mold industry to explore efficient and reliable drawing technologies. In the production of metal products, thin material (such as 0.3mm thick) drawing is a common process, and some complex products require two drawing processes to complete the drawing process.
[0003] In existing stretching die technology, when the product after the first stretching process enters the second stretching process, the lack of material fixation and constraint makes it prone to positioning misalignment and accumulation. This leads to quality problems such as wrinkling and tearing, affecting product yield and increasing the risk of customer complaints. Furthermore, material accumulation and product damage frequently cause die failures, requiring downtime for repairs, significantly reducing production time and resulting in low production efficiency. This makes it difficult to meet the demands of modern intelligent manufacturing for rapid response, high reliability, and automated integration. Utility Model Content
[0004] The purpose of this utility model is to provide a mold with a pressure sleeve, which can solve the above-mentioned technical problems; This utility model provides a mold with a pressure sleeve, including an upper mold assembly and a lower mold assembly, and further including: The tensioning element has one end inserted into the upper module; The pressure sleeve is fitted onto one end of the drawing man and moves vertically along with the drawing man under the drive of the upper module. Several push rods used to limit the pressure sleeve have one end inserted through the upper module and the other end in contact with the pressure sleeve. A concave die structure is used to place the product and to perform secondary stretching of the product in conjunction with the stretching die and the pressure sleeve. It is set on the lower die assembly and is positioned opposite to the pressure sleeve.
[0005] As a further technical solution, the die structure includes: A die pad is installed inside the lower die assembly; The concave module is located inside the lower module and is mounted on the concave die pad. The top post is located inside the lower module, with one end passing through the die pad and placed inside the die module.
[0006] As a further technical solution, a stretching space is formed between one end of the top post and the inner surface of the concave module.
[0007] As a further technical solution, the stretching element includes: The tension rod and the tension head mounted on the tension rod; One end of the tension rod is inserted into the upper module, and the tension head is located at the other end of the tension rod.
[0008] Preferably, the tension rod and the tension head are integrally formed.
[0009] As a further technical solution, the pressure sleeve is provided with a sleeve interface, through which the pressure sleeve is set on the tension rod.
[0010] As a further technical solution, the diameter of the stretching head is larger than the diameter of the socket.
[0011] As a further technical solution, the outer diameter of the pressure sleeve is smaller than the inner diameter of the product.
[0012] As a further technical solution, the diameter of the sleeve is larger than the diameter of the tension rod; the inner diameter of the pressure sleeve is larger than the diameter of the tension head.
[0013] As a further technical solution, the upper module is provided with several guide posts; the other end of the guide posts passes through several guide sleeves on the lower module.
[0014] The technical solution of this utility model adds a pressure sleeve in the second process, which can stably press the product down before stretching, effectively avoiding problems such as wrinkling and tearing caused by material positioning misalignment and accumulation during the stretching of thin materials (0.3mm). The pressure sleeve is set inside the stretching die, which can not only ensure that the stretching die can smoothly guide the product, but also form a stable constraint on the material, so that the product stretching quality meets the control standards and significantly reduces customer complaints caused by quality problems. Attached Figure Description
[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0016] Figure 1 This is a perspective view of a mold with a pressure sleeve according to the present invention; Figure 2 This is a schematic diagram of the structure of a mold with a pressure sleeve according to the present invention; Figure 3 for Figure 2 A sectional view of section AA; Figure 4 for Figure 3 Enlarged structural diagram of section X in the middle.
[0017] Explanation of reference numerals in the attached figures: 101-Upper module; 102-Lower module; 200-Stretching male; 201-Stretching rod; 202-Stretching head; 300-Pressure sleeve; 301-Socket; 400-Ejector rod; 500-Die structure; 501-Die pad; 502-Die module; 503-Ejector pillar; 504-Stretching space; 601-Guide pillar; 602-Guide sleeve; 700-Product. Detailed Implementation
[0018] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0019] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0020] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified. Furthermore, the terms "installed," "connected," and "linked" should be interpreted broadly; for example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0021] like Figures 1-4As shown, the present invention proposes a mold with a pressure sleeve, comprising an upper mold assembly 101 and a lower mold assembly 102, wherein both the upper mold assembly 101 and the lower mold assembly 102 are mounted on a stamping forming machine and move relative to each other in a vertical direction under the drive of the stamping forming machine; it also includes: One end of the stretching man 200 is inserted into the upper module 101, and during the movement of the upper module 101, it drives the stretching man 200 to move simultaneously. The pressure sleeve 300 is fitted onto one end of the stretching man 200 and moves vertically along with the stretching man 200 under the action of the upper module 101. When the upper module 101 moves to the position of the lower module 102, the stretching man 200 drives the pressure sleeve 300 into the product 700 to position and press the product 700. When the upper module 101 moves away from the lower module 102, the stretching man 200 causes the pressure sleeve 300 to separate from the product 700. Several push rods 400 have one end respectively... The upper module 101 is fitted with a push rod 400, with one end contacting the pressure sleeve 300. The pressure sleeve 300 is limited by a push rod 400. Specifically, one end of the push rod 400 is embedded in the upper module 101, and the other end limits the pressure sleeve 300 during use to prevent excessive movement of the pressure sleeve 300. The die structure 500 is set on the lower module 102 and is positioned opposite to the pressure sleeve 300. The product 700 is placed through the die structure 500, and the product 700 is stretched a second time in conjunction with the stretching rod 200 and the pressure sleeve 300. In this utility model, preferably, three push rods 400 are provided, evenly spaced on the upper module 101. In actual use, product 700 is placed on die structure 500. The upper die assembly 101, driven by the stamping machine, moves the drawing man 200 and pressure sleeve 300 towards the position of product 700. As the upper die assembly 101 gradually approaches the lower die assembly 102, the pressure sleeve 300 inserts into product 700 and continues to penetrate until it contacts the bottom of the product 700, completing the positioning and clamping of product 700. As the upper die assembly 101 continues to move, it also drives the drawing man 200 to press against the pressure sleeve... The internal action, after contacting the bottom of product 700, performs a secondary stretch on product 700; while the stretching manifold 200 is performing a secondary stretch on product 700, several push rods 400 contact the pressure sleeve 300, which on the one hand presses the pressure sleeve 300 and restricts the position of the pressure sleeve 300, and on the other hand prevents the stretching manifold 200 from excessively stretching product 700; after the secondary stretch is completed, the upper mold 101 is reversed under the drive of the molding machine, separating the pressure sleeve 300 from product 700, thus completing the secondary stretch of product 700.
[0022] The technical solution of this utility model adds a pressure sleeve 300 in the second process, which can stably press the product 700 before stretching, effectively avoiding problems such as wrinkling and tearing caused by material positioning misalignment and accumulation during the stretching of thin materials (0.3mm). The pressure sleeve 300 is fitted inside the stretching manifold 200, which can not only ensure that the stretching manifold 200 can smoothly guide the product 700, but also form a stable constraint on the material, so that the stretching quality of the product 700 meets the control standards, and significantly reduce customer complaints caused by quality problems.
[0023] like Figure 2 and Figure 3 As shown, the die structure 500 includes a die pad 501 disposed within the lower die assembly 102; a die module 502 disposed within the lower die assembly 102 and mounted on the die pad 501; and a pusher 503 disposed within the lower die assembly 102, with one end passing through the die pad 501 and positioned within the die module 502. The die pad 501 engages with the interior of the lower die assembly 102, supporting the die module 502 and ensuring its stability during use. Furthermore, the pusher 503 can be adjusted within the lower die assembly 102, thereby changing the position of one end within the die module 502 to accommodate the secondary stretching of different products 700. A stretching space 504 is formed between one end of the pusher 503 and the inner surface of the die module 502. By adjusting the vertical position of the pusher 503, the size of the stretching space 504 is changed, thus better adapting to the secondary stretching of different products 700.
[0024] Additionally, the stretching man 200 includes a stretching rod 201 and a stretching head 202 disposed on the stretching rod 201; one end of the stretching rod 201 passes through the upper module 101, and the stretching head 202 is disposed at the other end of the stretching rod 201; during the operation phase, the stretching head 202 can limit the pressure sleeve 300 to prevent the pressure sleeve 300 from detaching from the stretching man 200; specifically, the pressure sleeve 300 is provided with a sleeve interface 301, through which the pressure sleeve 300 is disposed on the stretching rod 201; during secondary stretching... The tension rod 201 can slide within the sleeve interface 301 to perform secondary stretching on the product 700. After the secondary stretching is completed, the tension rod 201 is moved by the upper module 101. Since the diameter of the tension head 202 is larger than the diameter of the sleeve interface 301, the movement of the tension rod 201 can drive the pressure sleeve 300 to move simultaneously with the tension rod 201, and the pressure sleeve 300 is pulled away from the product 700 by the tension head 202. In this utility model, the tension rod 201 and the tension head 202 are preferably integrally formed.
[0025] like Figure 4As shown, the outer diameter of the pressure sleeve 300 is smaller than the inner diameter of the product 700. Specifically, the outer diameter of the pressure sleeve 300 is 0.1mm smaller than the inner diameter of the product 700. This gap ensures that the pressure sleeve 300 can be smoothly inserted into the product 700, while also preventing the product positioning from shifting due to an excessively large gap. The diameter of the sleeve interface 301 is larger than the diameter of the tension rod 201, and the inner diameter of the pressure sleeve 300 is larger than the diameter of the tension head 202. This creates a gap of 0.02mm between the tension rod 201 and the tension head 202 and the pressure sleeve 300, which reduces the sliding friction between the tension rod 201 and the pressure sleeve 300, prevents material jamming, and ensures the guiding accuracy of the tension rod 201.
[0026] like Figure 1 As shown, the upper module 101 is provided with a plurality of guide posts 601; the other ends of the guide posts 601 are inserted into a plurality of guide sleeves 602 on the lower module 102; during the operation of the upper module 101, the movement direction of the upper module 101 is restricted by the cooperation of the guide posts 601 to ensure the stability of the movement trajectory of the tensioning man 200; preferably, four guide posts 601 are provided at the four corners of the upper module 101 and four guide sleeves 602 are provided at the four corners of the lower module 102; the movement trajectory of the upper module 101 is ensured by the cooperation of the guide posts 601 and the guide sleeves 602.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A mold with a pressure sleeve, comprising an upper mold assembly (101) and a lower mold assembly (102), characterized in that, Also includes: The tensioning man (200) has one end inserted into the upper module (101); The pressure sleeve (300) is sleeved on one end of the stretching man (200) and moves in the vertical direction simultaneously with the stretching man (200) under the drive of the upper module (101); Several push rods (400) used to limit the pressure sleeve (300) have one end respectively passing through the upper module (101) and the other end respectively contacting the pressure sleeve (300); A concave die structure (500) for placing the product (700) and for performing secondary stretching of the product (700) in conjunction with the stretching die (200) and the pressure sleeve (300) is disposed on the lower die (102) and is disposed opposite to the pressure sleeve (300).
2. The mold with a pressure sleeve according to claim 1, characterized in that, The die structure (500) includes: A die pad (501) is disposed within the lower die assembly (102); A concave module (502) is disposed within the lower module (102) and on the concave die pad (501); The top post (503) is located inside the lower module (102), and one end passes through the die pad (501) and is placed inside the die module (502).
3. The mold with a pressure sleeve according to claim 2, characterized in that, A stretching space (504) is formed between one end of the top post (503) and the inner surface of the recessed module (502).
4. The mold with a pressure sleeve according to claim 1, characterized in that, The tensile tester (200) includes: The tension rod (201) and the tension head (202) disposed on the tension rod (201); One end of the tension rod (201) is inserted into the upper module (101), and the tension head (202) is disposed at the other end of the tension rod (201).
5. The mold with a pressure sleeve according to claim 4, characterized in that, The tension rod (201) and the tension head (202) are integrally formed.
6. The mold with a pressure sleeve according to claim 5, characterized in that, The pressure sleeve (300) is provided with a sleeve interface (301), through which the pressure sleeve (300) is placed on the tension rod (201).
7. The mold with a pressure sleeve according to claim 6, characterized in that, The diameter of the stretching head (202) is larger than the diameter of the socket (301).
8. The mold with a pressure sleeve according to claim 6, characterized in that, The outer diameter of the pressure sleeve (300) is smaller than the inner diameter of the product (700).
9. The mold with a pressure sleeve according to claim 8, characterized in that, The diameter of the sleeve (301) is larger than the diameter of the tension rod (201); the inner diameter of the pressure sleeve (300) is larger than the diameter of the tension head (202).
10. The mold with a pressure sleeve according to claim 1, characterized in that, The upper module (101) is provided with a number of guide posts (601); the other end of the guide posts (601) passes through a number of guide sleeves (602) on the lower module (102).