Inductive pin trimming apparatus

Abstract

The utility model discloses an inductance pin cutting equipment belongs to inductance processing device field, including the bottom plate, is set up with the sliding slot on the bottom plate, sliding piece, sets up on the bottom plate and can slide in the sliding slot, sliding piece includes two respectively setting in the slide rail of the bottom plate top and being located the both sides of the sliding slot, the slide sleeve of setting in the slide rail outer wall, set up in the slide sleeve outer wall's horizontal shift board, and two identification stickers are set up to the horizontal shift board back, the utility model discloses an inductance pin cutting equipment, through double -position switching design, realized the synchronous of cutting and feeding and discharging, and the production efficiency has been improved greatly, the fixed mode of pneumatic clamping column is simple and quick, and inductance pin orientation does not need manual adjustment, and the manual cost and operation difficulty are reduced, the rotation design of drive piece no.

Description

Technical Field

[0001] This utility model belongs to the field of inductor processing equipment, specifically relating to an inductor lead cutting device. Background Technology

[0002] In the field of inductor manufacturing, the cutting of inductor leads is a key process to ensure inductor performance.

[0003] Traditional inductor pin cutting equipment mostly adopts a single-station design, which requires stopping the machine to load and unload materials during the cutting process, seriously affecting production efficiency. At the same time, traditional equipment has strict requirements on the orientation of inductor pins, requiring manual adjustment of the pin direction, which is cumbersome and prone to errors, increasing labor and time costs. To solve the above problems, an inductor pin cutting equipment is proposed. Utility Model Content

[0004] In view of one or more of the above-mentioned defects or improvement needs of the prior art, this utility model provides an inductor pin cutting device, which aims to solve the problems of low efficiency of single station and need for manual adjustment of pin direction of traditional equipment, realize dual station switching and automatic rotation adjustment, and improve the efficiency and quality of inductor pin cutting.

[0005] To achieve the above objectives, this utility model provides an inductor lead cutting device, including a base plate with a sliding groove formed on the base plate; A sliding component is mounted on the base plate and can slide within a groove. The sliding component includes two slide rails respectively disposed on the top of the base plate and located on both sides of the slide groove; a sliding sleeve slidably sleeved on the outer wall of the slide rail; and a transverse plate disposed on the outer wall of the two sliding sleeves, with two identification stickers disposed on the back of the transverse plate. Drive component one is embedded in the top of the base plate and connected to the transverse sliding plate; Two load-bearing components, each capable of rotating through the transverse sliding plate; Two drive components are located at the bottom of the transverse plate and are connected to the adjacent load-bearing components respectively; Two infrared sensors and a double-sided cutting machine are respectively installed on the back of the base plate, with the double-sided cutting machine located between the two infrared sensors. Drive component one is used to drive the transverse plate to move left and right, so as to switch the usage status of the two carrier components; drive component two is used to drive the carrier components to rotate, so that the leads on each inductor are cut by the double-sided cutting machine in sequence, without the need to deliberately adjust the orientation of the inductor leads.

[0006] Furthermore, the drive unit includes a servo motor embedded in the top of the base plate; a planar gear disposed on the output end of the servo motor; and a toothed plate disposed on the side wall of the transverse plate, wherein the planar gear meshes with the toothed plate.

[0007] Furthermore, the support component includes a pneumatic clamping column that can rotatably pass through the transverse sliding plate; a rotary air connector disposed at the bottom end of the pneumatic clamping column and connected to the pneumatic clamping column; and an air pipe connected to the connecting end of the rotary air connector.

[0008] Furthermore, the second driving component includes a second servo motor disposed at the bottom of the transverse plate; a helical gear ring sleeved on the lower outer wall of the pneumatic clamping column; and a helical gear disposed at the output end of the second servo motor, the helical gear meshing with the helical gear.

[0009] Furthermore, a through hole connected to the slide groove is provided on the back of the base plate to allow two air tubes to pass through.

[0010] In summary, the beneficial effects of the above-described technical solutions conceived by this utility model compared with the prior art include: This utility model's inductor pin cutting equipment, through a dual-station switching design, achieves simultaneous cutting and loading / unloading, significantly improving production efficiency. The pneumatic clamping column fixing method is simple and quick, eliminating the need for manual adjustment of the inductor pin orientation, reducing labor costs and operational difficulty. The rotation design of the second drive component ensures the consistency and precision of inductor pin cutting. The overall structure is reasonably designed and easy to operate, significantly improving the efficiency and quality of inductor pin cutting, and meeting the high-efficiency and precise requirements of inductor production and processing. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the other side of the structure of this utility model; Figure 3 This is a bottom view schematic diagram of the driving component of this utility model; Figure 4 This is a top view of an embodiment of the present invention during cutting.

[0012] Figure 5 This is a three-dimensional schematic diagram of an embodiment of the present invention during cutting.

[0013] In all the accompanying drawings, the same reference numerals denote the same technical features, specifically: 1. Base plate; 2. Slide groove; 3. Sliding component; 31. Slide rail; 32. Sliding sleeve; 33. Transverse plate; 34. Identification sticker; 4. Drive component one; 41. Servo motor one; 42. Planar gear; 43. Tooth plate; 5. Bearing component; 51. Pneumatic clamping column; 52. Rotary air connector; 53. Air pipe; 6. Drive component two; 61. Servo motor two; 62. Helical gear ring; 63. Helical gear; 7. Infrared sensor; 8. Double-sided cutting machine; 9. Through hole. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-5 This utility model provides an inductor lead cutting device, including a base plate 1, on which a sliding groove 2 is provided; Sliding component 3 is mounted on the base plate 1 and can slide in the slide groove 2; The sliding component 3 includes two slide rails 31 respectively set on the top of the base plate 1 and located on both sides of the slide groove 2, which provide sliding guidance for the sliding sleeve 32; the sliding sleeve 32, which is slidably sleeved on the outer wall of the slide rail 31, can slide along the slide rail 31 and drive the transverse plate 33 to move; the transverse plate 33 set on the outer wall of the two sliding sleeves 32 provides installation support for components such as the bearing component 5 and the driving component 6; two identification stickers 34 are set on the back of the transverse plate 33, which are used to identify the position of the transverse plate 33 by the infrared sensor 7, so as to realize precise control of the workstation switching; Drive component 4 is embedded in the top of the base plate 1 and connected to the transverse sliding plate 33; The two load-bearing components 5 can rotatably pass through the transverse sliding plate 33; Two drive components 6 are located at the bottom of the transverse plate 33 and are respectively connected to the adjacent bearing component 5; Two infrared sensors 7 and a double-sided cutting machine 8 are respectively set on the back of the base plate 1. The double-sided cutting machine 8 is located between the two infrared sensors 7. The infrared sensors 7 are used to identify the identification sticker 34 on the back of the transverse plate 33 to determine the position of the transverse plate 33 and realize precise control of the workstation switching. The double-sided cutting machine 8 is used to cut the inductor pins. It can cut the inductor pins on both sides to improve cutting efficiency and accuracy. The double-sided cutting machine 8 adopts a mini chainsaw-type cutting machine, which typically has a cutting effect on both sides (existing technology) to achieve double-sided cutting; Drive component 1 4 is used to drive the transverse plate 33 to move left and right to switch the usage status of the two carrier components 5; drive component 2 6 is used to drive the carrier component 5 to rotate so that the leads on each inductor are cut by the double-sided cutting machine 8 in sequence, without having to deliberately adjust the orientation of the inductor leads.

[0016] Specifically, refer to Figure 1The driving component 4 includes a servo motor 41 embedded in the top of the base plate 1, which provides power for the rotation of the planar gear 42; the planar gear 42, which is disposed on the output end of the servo motor 41, meshes with the toothed plate 43, and converts the rotational power of the servo motor 41 into the linear movement of the transverse plate 33; the toothed plate 43, which is disposed on the side wall of the transverse plate 33, meshes with the planar gear 42, receives power and drives the transverse plate 33 to move.

[0017] Specifically, refer to Figure 3 The support member 5 includes a pneumatic clamping column 51 that can rotatably pass through the transverse sliding plate 33, used to insert an inductor and fix the inductor by air pressure. The fixing process is simple and quick, and the inductor is simply put on the pneumatic clamping column 51 in sequence. A rotary air connector 52 is set at the bottom of the pneumatic clamping column 51 and connected to the pneumatic clamping column 51 to ensure a stable supply of air pressure during the rotation of the pneumatic clamping column 51. An air pipe 53 connected to the connecting end of the rotary air connector 52 is used to transmit air pressure and provide power for the clamping action of the pneumatic clamping column 51.

[0018] Specifically, refer to Figure 3 The second driving component 6 includes a second servo motor 61 disposed at the bottom of the transverse plate 33, which provides power for the rotation of the helical gear 63; a helical gear ring 62 sleeved on the lower outer wall of the pneumatic clamping column 51, which meshes with the helical gear 63, receives power and drives the pneumatic clamping column 51 to rotate; and a helical gear 63 disposed at the output end of the second servo motor 61, which meshes with the helical gear ring 62, and transmits the rotational power of the second servo motor 61 to the pneumatic clamping column 51.

[0019] Specifically, refer to Figure 2 The bottom plate 1 has a through hole 9 on the back that is connected to the slide groove 2 so that two air pipes 53 can pass through, so as to prevent the air pipes 53 from being tangled or pulled during the operation of the equipment. Please read Figure 5 As shown, the inductor is a circular structure sleeved on the outside of the carrier 5. The carrier 5 has a raised edge on its outer surface, which can better limit the inductor's position and prevent it from rotating due to resistance. When cutting the lead, the cutting blade is a chain type and rotates at high speed under the drive of the high-speed rotation of the motor. Then the inductor lead contacts the cutting blade and cuts the contact point. It should be noted that the cutting blade is existing technology and is driven by the rotation of the motor. Therefore, this patent does not describe the structural parts of the existing technology in detail.

[0020] Working principle Dual-station switching process: Start the servo motor 41 of the drive component 4. The servo motor 41 drives the planar gear 42 to rotate. The planar gear 42 meshes with the gear plate 43, which drives the transverse plate 33 to slide along the slide rail 31, realizing the left and right transverse movement of the transverse plate 33. When the transverse plate 33 moves, the identification sticker 34 on its back passes through the infrared sensor 7. After the infrared sensor 7 identifies the identification sticker 34, it sends a signal to the control system. The control system controls the servo motor 41 to stop, realizing the precise positioning of the transverse plate 33 and completing the switching of the usage status of the two carrier components 5, thereby realizing cutting and loading / unloading at the same time and improving production efficiency. Inductor fixing and rotation cutting process: Inductors are sequentially placed on pneumatic clamping columns 51, and pneumatic pressure is used to clamp the inductors. After the inductors are fixed, the transverse plate 33 moves laterally under the drive of the planar gear 42, causing the pneumatic clamping column 51 equipped with the inductors to move towards the double-sided cutting blade 8 until the inductors are within the cutting range of the double-sided cutting blade 8. Then, the servo motor 61 of the drive component 2 6 is started, and the servo motor 61 drives the helical gear 63 to rotate. Wheel 63 meshes with helical tooth ring 62, driving pneumatic clamping column 51 to rotate, which in turn drives inductor to rotate. During the rotation of inductor, its pins pass through double-sided cutting machine 8 in sequence, and double-sided cutting machine 8 cuts the pins. Due to the fixing method of pneumatic clamping column 51, there is no need to deliberately adjust the orientation of inductor pins. Simply put the inductor on pneumatic clamping column 51, and with the rotation of drive component 6, the pins on each inductor can pass through the cutting range of double-sided cutting machine 8 to complete the cutting process. Loading / unloading and cutting cycle: After the inductor on one carrier 5 is cut, the drive unit 4 switches to another carrier 5 for cutting. At the same time, the carrier 5 that has been cut is loaded / unloaded, realizing the synchronous operation of cutting and loading / unloading, which greatly improves production efficiency.

Claims

1. An inductor lead cutting device, characterized in that, Includes a base plate (1), on which a groove (2) is provided; The sliding component (3) is set on the base plate (1) and can slide in the groove (2); The sliding component (3) includes two slide rails (31) respectively disposed on the top of the base plate (1) and located on both sides of the slide groove (2); a sliding sleeve (32) slidably sleeved on the outer wall of the slide rail (31); and a transverse plate (33) disposed on the outer wall of the two sliding sleeves (32), with two identification stickers (34) provided on the back of the transverse plate (33). Drive component 1 (4) is embedded in the top of the base plate (1) and connected to the transverse sliding plate (33); Two load-bearing components (5) are rotatably able to pass through the transverse sliding plate (33); Two drive components (6) are set at the bottom of the transverse plate (33) and connected to the adjacent bearing components (5) respectively; Two infrared sensors (7) and a double-sided cutting machine (8) are respectively set on the back of the base plate (1), with the double-sided cutting machine (8) located between the two infrared sensors (7); Drive component one (4) is used to drive the transverse plate (33) to move left and right to switch the usage status of the two carrier components (5); drive component two (6) is used to drive the carrier component (5) to rotate so that the leads on each inductor are cut by the double-sided cutting machine (8) in sequence, without having to deliberately adjust the orientation of the inductor leads.

2. The inductor lead cutting device according to claim 1, characterized in that, The drive unit (4) includes a servo motor (41) embedded in the top of the base plate (1); a planar gear (42) disposed on the output end of the servo motor (41); and a toothed plate (43) disposed on the side wall of the transverse plate (33), wherein the planar gear (42) meshes with the toothed plate (43).

3. The inductor lead cutting device according to claim 1, characterized in that, The support member (5) includes a pneumatic clamp (51) that can rotatably pass through the transverse plate; a rotary air connector (52) located at the bottom end of the pneumatic clamp (51) and connected to the pneumatic clamp (51); and an air pipe (53) connected to the connecting end of the rotary air connector (52).

4. The inductor lead cutting device according to claim 3, characterized in that, The second drive component (6) includes a second servo motor (61) disposed at the bottom of the transverse plate (33); a helical gear ring (62) sleeved on the lower outer wall of the pneumatic clamp (51); and a helical gear (63) disposed at the output end of the second servo motor (61), the helical gear (63) meshing with the helical gear ring (62).

5. The inductor lead cutting device according to claim 3, characterized in that, The back of the base plate (1) has a through hole (9) that is connected to the slide groove (2) so that two air pipes (53) can pass through.

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