pressing and buckling mechanism
Patent Information
- Application Number
- CN202522080523.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-27
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-09-27
AI Technical Summary
[0003]在使用压扣机对铜线进行压扣时,由于铜线的柔韧性和细小特性,在压扣过程中极易出现位置偏移或夹持不稳的情况,传统的压扣机构往往缺乏有效的精准定位与稳定夹持手段,导致压扣失败率较高,产品质量参差不齐
[0009]具体地,对位组件包括推动气缸、连接块和移动板,推动气缸设置在理线机构上,连接块与推动气缸的输出端相连,移动板设置在连接块上。
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Figure CN224808362U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of snap fasteners, and more particularly to snap fastener mechanisms. Background Technology
[0002] The crimping machine is a key device that crimps copper wires onto designated components. It is widely used in industries such as electronics, electrical engineering, and wire harness manufacturing. Before crimping, it is crucial to accurately position and stably clamp the copper wires, which directly affects the success rate of crimping and product quality. Therefore, the wire management mechanism plays a vital role. It can perform preliminary sorting and positioning of the copper wires, providing a foundation for subsequent precise clamping.
[0003] When using a crimping machine to crimp copper wires, the flexibility and small size of the copper wires make them prone to positional shifts or unstable clamping during the crimping process. Traditional crimping mechanisms often lack effective and precise positioning and stable clamping methods, resulting in a high failure rate and inconsistent product quality. Utility Model Content
[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.
[0005] Therefore, the snap-fit mechanism of this utility model achieves precise positioning and stable clamping of the copper wire before snap-fit by using a clamping mechanism and an alignment component in combination. This effectively avoids snap-fit failure or product quality problems caused by copper wire position deviation or unstable clamping. Before snap-fit, the wire sorting mechanism organizes the copper wire in an orderly manner, creating a good foundation for subsequent snap-fit operations. The electric slide in the clamping mechanism drives the clamping cylinder to move precisely to the position of the copper wire. The clamping cylinder drives the clamping claw to firmly clamp the copper wire, while the limiting component can limit and separate the two copper wires, making their spacing perfectly matched with the snap. The pushing cylinder in the alignment component drives the moving plate to move precisely along the guide rod through the connecting block, thereby driving the relevant components above to move synchronously, so that the copper wire accurately reaches the appropriate snap-fit position, which greatly improves the accuracy and stability of snap-fit, ensures product quality, and effectively improves production efficiency.
[0006] To achieve the above objectives, the first aspect of this utility model proposes a snap-fit mechanism, including: a cable management mechanism and a clamping mechanism. The clamping mechanism includes an electric slide, a clamping cylinder, a clamping claw, a limiting member, and an alignment component. The electric slide is mounted on the cable management mechanism, the clamping cylinder is mounted on the electric slide, the clamping claw is mounted on the output end of the clamping cylinder, the limiting member is mounted on the outer wall of the clamping cylinder, and the alignment component is mounted on the cable management mechanism.
[0007] In addition, the snap-fit mechanism proposed above according to this utility model may also have the following additional technical features:
[0008] Specifically, the limiting component includes a mounting block and a limiting block. The mounting block is disposed on the outer wall of the clamping cylinder, and the limiting block is disposed on the outer wall of the mounting block.
[0009] Specifically, the alignment component includes a push cylinder, a connecting block, and a moving plate. The push cylinder is mounted on the cable management mechanism, the connecting block is connected to the output end of the push cylinder, and the moving plate is mounted on the connecting block.
[0010] Specifically, a locking block is connected to the output end of the cylinder.
[0011] Specifically, the cable management mechanism is equipped with a guide rod, one end of which is connected to the cable management mechanism, and the other end of which is connected to the movable plate.
[0012] Compared with existing technologies, the snap-fit mechanism of this utility model achieves precise positioning and stable clamping of the copper wire before snap-fit through the combined use of the clamping mechanism and the alignment component. This effectively avoids snap-fit failure or product quality problems caused by copper wire position deviation or unstable clamping. Before snap-fit, the wire sorting mechanism organizes the copper wire in an orderly manner, creating a good foundation for subsequent snap-fit operations. The electric slide in the clamping mechanism drives the clamping cylinder to move precisely to the position of the copper wire. The clamping cylinder drives the clamping claw to firmly clamp the copper wire, while the limiting component can limit and separate the two copper wires, making their spacing perfectly matched with the snap. The pushing cylinder in the alignment component drives the moving plate to move precisely along the guide rod through the connecting block, thereby driving the relevant components above to move synchronously, so that the copper wire accurately reaches the appropriate snap-fit position, which greatly improves the accuracy and stability of snap-fit, ensures product quality, and effectively improves production efficiency.
[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0014] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:
[0015] Figure 1 This is a schematic diagram of the buckle mechanism according to an embodiment of the present invention;
[0016] Figure 2 This is a front view schematic diagram of the buckle mechanism according to an embodiment of the present utility model;
[0017] Figure 3 This is a side view schematic diagram of a snap-fit mechanism according to an embodiment of the present invention;
[0018] Figure 4 This is a schematic diagram of the clamping mechanism of the buckling mechanism according to an embodiment of the present utility model;
[0019] Figure 5 This is a top view of a snap-fit mechanism according to an embodiment of the present invention;
[0020] Figure 6 This is a cross-sectional structural diagram of a buckle mechanism according to an embodiment of the present invention.
[0021] Attached figures: 1. Cable management mechanism; 2. Clamping mechanism; 21. Electric slide; 22. Clamping cylinder; 23. Clamping claw; 24. Limiting component; 241. Mounting block; 242. Limiting block; 3. Alignment assembly; 31. Pushing cylinder; 32. Locking block; 33. Connecting block; 34. Moving plate; 35. Guide rod. Detailed Implementation
[0022] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0023] The buckle mechanism of this utility model embodiment is described below with reference to the accompanying drawings.
[0024] like Figures 1-6 As shown, the snap-on mechanism of this utility model embodiment includes: a cable management mechanism 1 and a clamping mechanism 2.
[0025] The clamping mechanism 2 includes an electric slide 21, a clamping cylinder 22, a clamping claw 23, a limiting member 24, and an alignment assembly 3.
[0026] An electric slide table 21 is mounted on the cable management mechanism 1, a clamping cylinder 22 is mounted on the electric slide table 21, a clamping claw 23 is mounted on the output end of the clamping cylinder 22, a limiting member 24 is mounted on the outer wall of the clamping cylinder 22, and an alignment component 3 is mounted on the cable management mechanism 1.
[0027] Specifically, before the workpiece is crimped, the wire organizing mechanism 1 first arranges the copper wires in an orderly manner to ensure that the cables do not interfere with the subsequent crimping operation. During wire organizing, the electric slide 21 first drives the clamping cylinder 22 to move horizontally towards the copper wire. When the clamping cylinder 22 reaches the location of the copper wire, it activates, and its output end drives the clamping claw 23 to retract inward, thus firmly clamping the copper wire. At this time, the limiting component 24 plays a role. When the clamping claw 23 at the output end of the clamping cylinder 22 is clamping the copper wire, the limiting block 242 on the mounting block 241 limits and separates the two copper wires, ensuring that their spacing corresponds to the snap fastener.
[0028] Simultaneously, the alignment component 3 begins operation, driving the cylinder 31 to start. Its output end retracts, causing the connecting block 33 to move, thereby enabling the moving plate 34 to move precisely downwards along the direction of the guide rod 35. The guide rod 35 guides and stabilizes the moving trajectory of the moving plate 34, ensuring that the moving plate 34 can accurately reach the predetermined position. During the downward movement of the moving plate 34, it drives the upper electric slide 21, clamping cylinder 22, clamping claw 23, and other components to move downwards synchronously. When the copper wire moves to the height corresponding to the workpiece snapping position, the cylinder 31 stops outputting. At this time, the copper wire held by the clamping claw 23 is exactly in the correct snapping position. Subsequently, the snapping mechanism starts to precisely snap the copper wire. During the snapping process, since the limiting component 24 has previously limited and separated the copper wire, the spacing of the copper wire perfectly corresponds to the snap. This ensures that the copper wire can accurately enter the snapping slot during snapping without any deviation or misalignment, thereby greatly improving the accuracy of snapping.
[0029] In one embodiment of this application, such as Figure 4 As shown, the limiting member 24 includes a mounting block 241 and a limiting block 242.
[0030] Mounting block 241 is disposed on the outer wall of clamping cylinder 22, and limiting block 242 is disposed on the outer wall of mounting block 241.
[0031] In one embodiment of this application, such as Figure 3 As shown, the alignment component 3 includes a push cylinder 31, a connecting block 33, and a moving plate 34.
[0032] The push cylinder 31 is mounted on the cable management mechanism 1, the connecting block 33 is connected to the output end of the push cylinder 31, and the moving plate 34 is mounted on the connecting block 33.
[0033] In one embodiment of this application, such as Figure 3 As shown, a locking block 32 is connected to the output end of the cylinder 31.
[0034] Understandably, by setting the locking block 32, the output end of the pushing cylinder 31 can be stably connected with the slot in the connecting block 33, effectively preventing the connecting block 33 from loosening or falling off during movement, ensuring that the power output by the pushing cylinder 31 can be stably and efficiently transmitted to the moving plate 34, thereby ensuring the accuracy and reliability of the entire alignment component 3.
[0035] In one embodiment of this application, such as Figure 3 As shown, the cable management mechanism 1 is provided with a guide rod 35, one end of which is connected to the cable management mechanism 1, and the other end of which is connected to the movable plate 34.
[0036] Understandably, the guide rod 35 provides precise guidance for the movement of the moving plate 34, ensuring that the moving plate 34 can move stably along a predetermined straight trajectory under the drive of the push cylinder 31, avoiding possible deviation or shaking during the movement, thereby improving the working accuracy and stability of the alignment component 3.
[0037] Working Principle: Before the workpiece is crimped, the wire organizing mechanism 1 first organizes the copper wires to ensure that the cables do not interfere with the subsequent crimping operation. During wire organizing, the electric slide 21 first drives the clamping cylinder 22 to move horizontally towards the copper wire. When the clamping cylinder 22 reaches the location of the copper wire, it activates, and its output end drives the clamping claw 23 to retract inward, thus firmly clamping the copper wire. At this time, the limiting component 24 plays its role. When the clamping claw 23 at the output end of the clamping cylinder 22 is clamping the copper wire, the limiting block 242 on the mounting block 241 limits and separates the two copper wires, ensuring that the interval corresponds to the snap fastener.
[0038] Simultaneously, the alignment component 3 begins operation, driving the cylinder 31 to start. Its output end retracts, causing the connecting block 33 to move, thereby enabling the moving plate 34 to move precisely downwards along the direction of the guide rod 35. The guide rod 35 guides and stabilizes the moving trajectory of the moving plate 34, ensuring that the moving plate 34 can accurately reach the predetermined position. During the downward movement of the moving plate 34, it drives the upper electric slide 21, clamping cylinder 22, clamping claw 23, and other components to move downwards synchronously. When the copper wire moves to the height corresponding to the workpiece snapping position, the cylinder 31 stops outputting. At this time, the copper wire held by the clamping claw 23 is exactly in the correct snapping position. Subsequently, the snapping mechanism starts to precisely snap the copper wire. During the snapping process, since the limiting component 24 has previously limited and separated the copper wire, the spacing of the copper wire perfectly corresponds to the snap. This ensures that the copper wire can accurately enter the snapping slot during snapping without any deviation or misalignment, thereby greatly improving the accuracy of snapping.
[0039] In summary, the snap-fit mechanism of this utility model achieves precise positioning and stable clamping of the copper wire before snap-fit through the combined use of the clamping mechanism 2 and the alignment component 3. This effectively avoids snap-fit failure or product quality problems caused by copper wire position deviation or unstable clamping. Before snap-fit, the wire sorting mechanism organizes the copper wire in an orderly manner, creating a good foundation for subsequent snap-fit operations. The electric slide table 21 in the clamping mechanism drives the clamping cylinder 22 to move precisely to the position of the copper wire. The clamping cylinder 22 drives the clamping claw 23 to firmly clamp the copper wire, while the limiting component 24 can limit and separate the two copper wires, making their spacing perfectly matched with the snap-fit. The pushing cylinder 31 in the alignment component 3 drives the moving plate 34 to move precisely along the guide rod 35 through the connecting block 33, thereby driving the relevant components above to move synchronously, so that the copper wire accurately reaches the appropriate snap-fit position, greatly improving the accuracy and stability of snap-fit, ensuring product quality, and effectively improving production efficiency.
[0040] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0041] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0042] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A snap-fit mechanism, characterized in that, include: The cable management mechanism (1) and the clamping mechanism (2) include an electric slide (21), a clamping cylinder (22), a clamping claw (23), a limiting member (24), and an alignment component (3). The electric slide (21) is mounted on the cable management mechanism (1), the clamping cylinder (22) is mounted on the electric slide (21), the clamping claw (23) is mounted on the output end of the clamping cylinder (22), the limiting member (24) is mounted on the outer wall of the clamping cylinder (22), and the alignment component (3) is mounted on the cable management mechanism (1).
2. The snap-fit mechanism according to claim 1, characterized in that, The limiting member (24) includes a mounting block (241) and a limiting block (242). The mounting block (241) is disposed on the outer wall of the clamping cylinder (22), and the limiting block (242) is disposed on the outer wall of the mounting block (241).
3. The snap-fit mechanism according to claim 1, characterized in that, The alignment component (3) includes a push cylinder (31), a connecting block (33) and a moving plate (34). The push cylinder (31) is mounted on the cable management mechanism (1). The connecting block (33) is connected to the output end of the push cylinder (31). The moving plate (34) is mounted on the connecting block (33).
4. The snap-fit mechanism according to claim 3, characterized in that, The output end of the push cylinder (31) is connected to a locking block (32).
5. The snap-fit mechanism according to claim 3, characterized in that, The cable management mechanism (1) is provided with a guide rod (35), one end of the guide rod (35) is connected to the cable management mechanism (1), and the other end of the guide rod (35) is connected to the movable plate (34).