A new energy automobile electric control box is used die-casting die

CN224808441UActive Publication Date: 2026-09-29RUITONG (MAANSHAN) DIE CASTING CO LTD
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Patent Information

Application Number
CN202521543629.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-23
Publication Date
2026-09-29
Estimated Expiration
2035-07-23

AI Technical Summary

Technical Problem

[0003]现有的新能源汽车电控箱体用压铸模具在使用时具有一定的弊端,现有的新能源汽车电控箱体用压铸模具在使用时,通常都是采用自然冷或液冷对压铸模具进行冷却,但是自然冷需要的时间较长,而液冷在使用的过程中冷却液的温度会上升从而降低了冷却效率,若要提高冷却效率必须人工及时更换冷却使用的液体,而人工更换冷却液必然会导致生产效率降低,无法满足人们的需求

Benefits of technology

(1)本实用新型通过设置的模具主体和冷却机构,吸热板、导热杆、散热基板和散热翅片对下模具和上模具进行散热,散热风管、吹风头、导风嘴和导风管加快空气流动,对散热翅片进行散热,散热导柱和散热翅环配合对下模具和上模具进行散热,水冷结构和导水管配合对下模具进行冷却,减少更换冷却液的次数,从而提高模具主体的散热效率。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a new energy automobile electric control box body is with die casting die relates to box body die casting die technical field, including die main part and cooling mechanism, the cooling mechanism includes first heat dissipation structure, second heat dissipation structure, heat dissipation air pipe, air -guide structure and sets up in die main part inside and is connected with first heat dissipation structure and second heat dissipation structure's heat dissipation subassembly, heat absorption board, heat conduction rod, heat dissipation base plate and heat dissipation fin carry out heat dissipation to lower mould and upper mould, heat dissipation air pipe, air -blowing head, air -guide mouth and air -guide pipe accelerate air flow, carry out heat dissipation to heat dissipation fin, and heat dissipation guide column and heat dissipation fin ring cooperation carry out heat dissipation to lower mould and upper mould, and water cooling structure and water guide pipe cooperation carry out cooling to lower mould, reduce the number of times of replacing coolant to improve the heat dissipation efficiency of die main part.
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Description

Technical Field

[0001] This utility model belongs to the field of die-casting mold technology for housings, specifically a die-casting mold for electronic control housings of new energy vehicles. Background Technology

[0002] The electrical control box of a new energy vehicle is one of the core components of an electric vehicle. It carries the high-voltage electrical components and control units of the vehicle and plays a role in protection, support and heat dissipation. In the process of reinforcing the electrical control box of a new energy vehicle, die casting molds are used. Die casting molds are a tool for casting metal parts. They are tools that complete the die casting process on a special die casting forging machine. Therefore, a die casting mold for the electrical control box of a new energy vehicle is needed.

[0003] Existing die-casting molds for new energy vehicle electronic control boxes have certain drawbacks. When using existing die-casting molds for new energy vehicle electronic control boxes, they are usually cooled by natural cooling or liquid cooling. However, natural cooling takes a long time, while liquid cooling will cause the temperature of the coolant to rise during use, thus reducing the cooling efficiency. To improve the cooling efficiency, the coolant must be replaced manually in a timely manner. However, manual replacement of coolant will inevitably lead to a decrease in production efficiency and cannot meet people's needs. Utility Model Content

[0004] The present invention aims to solve the technical problems existing in the prior art; to this end, the present invention proposes a die-casting mold for the electronic control box of new energy vehicles.

[0005] A die-casting mold for a new energy vehicle electronic control box includes: a mold body for producing a new energy vehicle electronic control box and a cooling mechanism detachably mounted on the mold body; the cooling mechanism includes a first heat dissipation structure symmetrically arranged on both sides of the outer surface of the mold body for heat dissipation, a second heat dissipation structure disposed below the first heat dissipation structure, a heat dissipation duct disposed below the second heat dissipation structure for heat dissipation of the second heat dissipation structure, a guide structure disposed above the first heat dissipation structure and matched with the heat dissipation duct, and a heat dissipation component disposed inside the mold body and connected to the first heat dissipation structure and the second heat dissipation structure respectively; the first heat dissipation structure and the second heat dissipation structure cooperate to dissipate heat from the mold body, and the heat dissipation duct and the guide structure cooperate to dissipate heat from the first heat dissipation structure and the second heat dissipation structure.

[0006] As a further embodiment of this utility model: both the first heat dissipation structure and the second heat dissipation structure include a heat dissipation substrate disposed on the outer surface of the mold body and heat dissipation fins disposed on both sides of the outer surface of the heat dissipation substrate. The heat dissipation substrate ensures smooth heat transfer, and the heat dissipation substrate and heat dissipation fins work together to dissipate heat from the mold body.

[0007] As a further embodiment of this utility model: the heat dissipation component includes heat-absorbing plates symmetrically arranged inside the mold body and several sets of heat-conducting rods vertically arranged on the outer surface of the heat-absorbing plates and connected to the heat dissipation substrate. The mold body is provided with a die-casting cavity. The heat-absorbing plates can absorb the heat from the die-casting cavity inside the mold body and transfer the heat to the heat dissipation substrate through the heat-conducting rods for heat dissipation.

[0008] As a further embodiment of this utility model: several sets of air blowers are installed at equal intervals on the heat dissipation duct, and an air blowing device is connected to one end of the heat dissipation duct. The air guiding structure includes an air guide nozzle installed on the mold body and aligned with the air blower, and an air guide duct installed inside the mold body and connected to the air guide nozzle. A connecting pipe is provided on the mold body to connect the two sets of air guide ducts. An air suction device can be connected to one end of the connecting pipe. The air blowing device blows air onto the heat dissipation substrate and heat dissipation fins through the heat dissipation duct and the air blower. The air suction device can absorb the air blown by the heat dissipation duct and the air blower through the air guide nozzle and the air guide duct, thereby accelerating the airflow and enabling the heat dissipation fins to dissipate heat quickly.

[0009] As a further embodiment of this utility model: the mold body includes a base, a lower mold detachably connected to the base, and an upper mold detachably connected to the lower mold. The air guide structure is detachably installed on the upper mold, and the heat dissipation duct is detachably installed on the outer surface of the base. The upper end face of the upper mold is provided with a closable liquid injection port. The upper mold and the lower mold cooperate to perform die casting of the electronic control box of a new energy vehicle.

[0010] As a further embodiment of this utility model: the heat dissipation assembly includes several sets of heat dissipation guide pillars vertically installed on the lower end face of the upper mold and heat dissipation fin rings detachably installed on the middle of the outer surface of the heat dissipation guide pillars. The heat dissipation guide pillars are in the shape of an "I". The heat dissipation guide pillars are composed of two sets of large guide pillars and small guide pillars connecting the two sets of large guide pillars. The heat dissipation fin rings are installed on the outer wall of the small guide pillars. The diameter of the heat dissipation fin rings is smaller than the diameter of the large guide pillars.

[0011] As a further embodiment of this utility model: the cooling mechanism further includes a water-cooling structure disposed inside the lower mold and a water guide pipe disposed on the outer surface of the lower mold and connected to the water-cooling structure. The water-cooling structure is arranged in a serpentine manner inside the lower mold. Both ends of the two sets of water guide pipes are connected to a water tank and a water pump connected to the water tank. The water pump causes the liquid in the water tank to be introduced into the water-cooling structure through the water guide pipe to cool the lower mold.

[0012] Compared with the prior art, the beneficial effects of this utility model are: (1) This utility model uses a mold body and a cooling mechanism to heat the lower mold and the upper mold. The heat absorption plate, heat conduction rod, heat dissipation base plate and heat dissipation fins are used to heat the lower mold and the upper mold. The heat dissipation air pipe, blower head, air guide nozzle and air guide pipe accelerate the air flow and heat dissipate the heat dissipation fins. The heat dissipation guide column and heat dissipation fin ring work together to heat the lower mold and the upper mold. The water cooling structure and water guide pipe work together to cool the lower mold, reducing the number of times the coolant needs to be replaced, thereby improving the heat dissipation efficiency of the mold body. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall design of this utility model.

[0014] Figure 2 This is a partial structural diagram of the first heat dissipation structure and the upper mold in this utility model.

[0015] Figure 3 This is a partial structural diagram of the heat dissipation fins and heat dissipation substrate in this utility model.

[0016] Figure 4 This is a partial structural diagram of the air guiding structure in this utility model.

[0017] Figure 5 In this utility model Figure 2 Enlarged view of point A in the middle.

[0018] Figure 6 This is a partial structural diagram of the water guide pipe and water cooling structure in this utility model.

[0019] In the diagram: 1. Mold body; 2. First heat dissipation structure; 3. Second heat dissipation structure; 4. Heat dissipation duct; 5. Heat dissipation fins; 6. Heat dissipation base plate; 7. Heat absorption plate; 8. Heat conduction rod; 9. Air blower head; 10. Air guide nozzle; 11. Air guide duct; 12. Connecting pipe; 13. Base; 14. Lower mold; 15. Upper mold; 16. Heat dissipation guide pillar; 17. Heat dissipation fin ring; 18. Water guide pipe; 19. Water cooling structure. Detailed Implementation

[0020] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0021] Example 1 Please see Figure 1 - Figure 4This application provides a die-casting mold for a new energy vehicle electronic control box, including: a mold body 1 for producing a new energy vehicle electronic control box and a cooling mechanism detachably mounted on the mold body 1; the cooling mechanism includes a first heat dissipation structure 2 symmetrically arranged on both sides of the outer surface of the mold body 1 for heat dissipation, a second heat dissipation structure 3 arranged below the first heat dissipation structure 2, a heat dissipation duct 4 arranged below the second heat dissipation structure 3 for heat dissipation of the second heat dissipation structure 3, a guide structure arranged above the first heat dissipation structure 2 and matched with the heat dissipation duct 4, and a heat dissipation component arranged inside the mold body 1 and connected to the first heat dissipation structure 2 and the second heat dissipation structure 3 respectively. The first heat dissipation structure 2 and the second heat dissipation structure 3 cooperate to dissipate heat from the mold body 1, and the heat dissipation duct 4 and the guide structure cooperate to dissipate heat from the first heat dissipation structure 2 and the second heat dissipation structure 3.

[0022] In this embodiment, both the first heat dissipation structure 2 and the second heat dissipation structure 3 include a heat dissipation substrate 6 disposed on the outer surface of the mold body 1 and heat dissipation fins 5 disposed on both sides of the outer surface of the heat dissipation substrate 6. The heat dissipation substrate 6 ensures smooth heat transfer, and the heat dissipation substrate 6 and the heat dissipation fins 5 work together to dissipate heat from the mold body 1.

[0023] In this embodiment, the heat dissipation component includes heat-absorbing plates 7 symmetrically arranged inside the mold body 1 and several sets of heat-conducting rods 8 vertically arranged on the outer surface of the heat-absorbing plates 7 and connected to the heat dissipation substrate 6. The mold body 1 is provided with a die-casting cavity. The heat-absorbing plates 7 can absorb the heat from the die-casting cavity inside the mold body 1 and transfer the heat to the heat dissipation substrate 6 through the heat-conducting rods 8 for heat dissipation.

[0024] In this embodiment, several sets of blowers 9 are installed at equal intervals on the heat dissipation duct 4. One end of the heat dissipation duct 4 is connected to a blower. The air guiding structure includes a guide nozzle 10 installed on the mold body 1 and aligned with the blower 9, and a guide pipe 11 installed inside the mold body 1 and connected to the guide nozzle 10. A connecting pipe 12 is provided on the mold body 1 to connect the two sets of guide pipes 11. One end of the connecting pipe 12 can be connected to an air suction device. The blower blows air onto the heat dissipation substrate 6 and heat dissipation fins 5 through the heat dissipation duct 4 and the blower 9. The air suction device can absorb the air blown by the heat dissipation duct 4 and the blower 9 through the guide nozzle 10 and the guide pipe 11, thereby accelerating the airflow and enabling the heat dissipation fins 5 to dissipate heat quickly.

[0025] In summary, after the die casting of the new energy vehicle electronic control box is completed using the mold body 1, the heat absorption plate 7 absorbs the heat inside the mold body 1 and transfers the heat to the heat dissipation base plate 6 through the heat conduction rod 8, so that the heat dissipation fins 5 dissipate heat on the heat dissipation base plate 6. The blowing equipment is activated, so that the heat dissipation air pipe 4 blows air to the heat dissipation fins 5 through the blower head 9. The air suction equipment is activated, and the air blown out by the blower head 9 is absorbed and extracted through the air guide nozzle 10 and the air guide pipe 11, thereby accelerating the air flow and improving the heat dissipation efficiency of the mold body 1.

[0026] Example 2 Reference Figure 1 - Figure 2 and Figure 5 - Figure 6 This is the second embodiment of the present invention. In this embodiment, the mold body 1 includes a base 13, a lower mold 14 detachably connected to the base 13, and an upper mold 15 detachably connected to the lower mold 14. The air guide structure is detachably installed on the upper mold 15, and the heat dissipation air pipe 4 is detachably installed on the outer surface of the base 13. The upper end face of the upper mold 15 is provided with a closable liquid injection port. The upper mold 15 and the lower mold 14 cooperate to perform die casting of the electric control box of new energy vehicles.

[0027] In this embodiment, the heat dissipation assembly includes several sets of heat dissipation guide pillars 16 vertically mounted on the lower end face of the upper mold 15 and heat dissipation fin rings 17 detachably mounted on the middle of the outer surface of the heat dissipation guide pillars 16. The heat dissipation guide pillars 16 are made of heat-absorbing material. Several sets of guide grooves corresponding to the heat dissipation guide pillars 16 are opened on the lower mold 14. The heat dissipation guide pillars 16 are located on the inner side of the heat absorption plate 7. The heat dissipation guide pillars 16 have an "I" shaped structure. The heat dissipation guide pillars 16 are composed of two sets of large guide pillars and small guide pillars connecting the two sets of large guide pillars. The heat dissipation fin rings 17 are installed on the outer wall of the small guide pillars. The diameter of the heat dissipation fin rings 17 is smaller than the diameter of the large guide pillars.

[0028] In this embodiment, the cooling mechanism also includes a water-cooling structure 19 disposed inside the lower mold 14 and a water guide pipe 18 disposed on the outer surface of the lower mold 14 and connected to the water-cooling structure 19. The water-cooling structure 19 is arranged in a serpentine manner inside the lower mold 14 and surrounds the outside of the die-casting cavity. Both ends of the two sets of water guide pipes 18 are connected to a water tank and a water pump connected to the water tank. The water pump allows the liquid in the water tank to be introduced into the water-cooling structure 19 through the water guide pipes 18 to cool the lower mold 14. The water pump can be connected to a refrigeration device to improve the cooling effect of the cooling mechanism. The refrigeration device can be replaced with a heating device to heat the liquid in the water tank, thereby preheating the upper mold 15 and the lower mold 14 and improving the applicability of the water-cooling structure 19.

[0029] In summary, the heat dissipation guide pillar 16 absorbs heat inside the lower mold 14, allowing the upper mold 15 to be removed from the lower mold 14, thus removing the heat dissipation guide pillar 16 from the guide groove. The heat dissipation fin ring 17 can quickly dissipate heat from the heat dissipation guide pillar 16, thereby quickly dissipating heat from the upper mold 15. The water pump and refrigeration equipment are started, and coolant is injected into the water-cooling structure 19 through the water pipe 18, so that the coolant carries away the heat inside the lower mold 14, thereby cooling the lower mold 14.

[0030] Example 3 Reference Figure 1 - Figure 6 This embodiment is obtained by combining Embodiment 1 and Embodiment 2.

[0031] The heat-absorbing plate 7, heat-conducting rod 8, heat-dissipating base plate 6, and heat-dissipating fins 5 dissipate heat to the lower mold 14 and the upper mold 15. The heat dissipation air duct 4, blower head 9, air guide nozzle 10, and air guide duct 11 accelerate airflow and dissipate heat to the heat dissipating fins 5. The heat dissipation guide post 16 and heat dissipation fin ring 17 work together to dissipate heat to the lower mold 14 and the upper mold 15. The water-cooling structure 19 and water guide pipe 18 work together to cool the lower mold 14, thereby improving the heat dissipation efficiency of the mold body 1.

[0032] The above embodiments are only used to illustrate the technical methods of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical methods of this utility model without departing from the spirit and scope of the technical methods of this utility model.

Claims

1. A die-casting mold for an electronic control box of a new energy vehicle, characterized in that, include: The mold body (1) used for producing the electronic control box of new energy vehicles and the cooling mechanism that can be detachably installed on the mold body (1); The cooling mechanism includes a first heat dissipation structure (2) symmetrically arranged on both sides of the outer surface of the mold body (1) for heat dissipation, a second heat dissipation structure (3) arranged below the first heat dissipation structure (2), a heat dissipation duct (4) arranged below the second heat dissipation structure (3) for heat dissipation, a guide structure arranged above the first heat dissipation structure (2) and matched with the heat dissipation duct (4), and a heat dissipation component arranged inside the mold body (1) and connected to the first heat dissipation structure (2) and the second heat dissipation structure (3) respectively.

2. The die-casting mold for a new energy vehicle electronic control box according to claim 1, characterized in that, The first heat dissipation structure (2) and the second heat dissipation structure (3) both include a heat dissipation substrate (6) disposed on the outer surface of the mold body (1) and heat dissipation fins (5) disposed on both sides of the outer surface of the heat dissipation substrate (6).

3. The die-casting mold for a new energy vehicle electronic control box according to claim 2, characterized in that, The heat dissipation assembly includes heat-absorbing plates (7) symmetrically arranged inside the mold body (1) and several sets of heat-conducting rods (8) vertically arranged on the outer surface of the heat-absorbing plates (7) and connected to the heat dissipation substrate (6).

4. The die-casting mold for a new energy vehicle electronic control box according to claim 3, characterized in that, Several sets of blowers (9) are installed at equal intervals on the heat dissipation duct (4). One end of the heat dissipation duct (4) is connected to a blower. The air guide structure includes an air guide nozzle (10) installed on the mold body (1) and aligned with the blower (9), and an air guide pipe (11) installed inside the mold body (1) and connected to the air guide nozzle (10). A connecting pipe (12) is provided on the mold body (1) to connect the two sets of air guide pipes (11).

5. A die-casting mold for a new energy vehicle electronic control box according to claim 4, characterized in that, The mold body (1) includes a base (13), a lower mold (14) detachably connected to the base (13), and an upper mold (15) detachably connected to the lower mold (14). The air guide structure is detachably installed on the upper mold (15), and the heat dissipation duct (4) is detachably installed on the outer surface of the base (13).

6. The die-casting mold for a new energy vehicle electronic control box according to claim 5, characterized in that, The heat dissipation assembly includes several sets of heat dissipation guide pillars (16) vertically installed on the lower end face of the upper mold (15) and heat dissipation fin rings (17) detachably installed on the middle of the outer surface of the heat dissipation guide pillars (16). The heat dissipation guide pillars (16) have an "I" shaped structure.

7. A die-casting mold for a new energy vehicle electronic control box according to claim 5, characterized in that, The cooling mechanism also includes a water-cooling structure (19) disposed inside the lower mold (14) and a water pipe (18) disposed on the outer surface of the lower mold (14) and connected to the water-cooling structure (19). The water-cooling structure (19) is arranged in a serpentine manner inside the lower mold (14).