A double station breaking device

Abstract

The utility model discloses a kind of double-station breaking device, comprising: frame, hydraulic shears and breaking assembly;The frame side is equipped with hydraulic shears, and the hydraulic shears are used to cut off the runner and single ladle connected, first station and second station are equipped on the frame, and breaking assembly is equipped on the first station and second station;The breaking assembly includes: driving mechanism, breaking mechanism and jig;The driving mechanism is located above the frame, and the output end of the driving mechanism is connected breaking mechanism through the frame, the jig is located on the frame, and located below breaking mechanism, workpiece is placed on the jig, the driving mechanism is used to move breaking mechanism to the workpiece on jig, and the breaking mechanism is used to break the workpiece processing.The utility model can reduce the waiting time of manipulator and hydraulic shears, improve the utilization of manipulator and hydraulic shears, improve the efficiency of workpiece's ladle removal.

Description

Technical Field

[0001] This utility model relates to the technical field of slag removal equipment, and in particular to a dual-station breaking device. Background Technology

[0002] Slag removal is a crucial post-casting process, referring to the removal and smoothing of excess material on the casting blank used for slag collection, venting, and feeding. After removing the slag sac by methods such as hammering, punching, or cutting, the remaining roots need to be finely ground to ensure the casting's appearance and dimensions meet requirements. Current technology requires a robot to hold the workpiece, and hydraulic shears to cut the connected runners and individual slag sacs. However, the waiting time for the robot and hydraulic shears is long, resulting in low utilization and low efficiency in slag removal. Summary of the Invention

[0003] According to an embodiment of the present invention, a dual-station breaking device is provided, comprising: a frame, a hydraulic shear, and a breaking assembly; A hydraulic shear is provided on one side of the frame, which is used to cut the connected pouring channel and the single slag bag. The frame is provided with a first station and a second station, and both the first station and the second station are provided with a breaking component. The breaking assembly includes: a drive mechanism, a breaking mechanism, and a fixture; The drive mechanism is located above the frame, and the output end of the drive mechanism passes through the frame and connects to the breaking mechanism. The fixture is located on the frame and below the breaking mechanism. A workpiece is placed on the fixture. The drive mechanism is used to move the breaking mechanism to the workpiece on the fixture. The breaking mechanism is used to break the workpiece.

[0004] Furthermore, the drive mechanism includes: a mounting plate, a drive cylinder, and a guide mechanism; The mounting plate is located on the top of the frame, the drive cylinder is located on the mounting plate, the output end of the drive cylinder passes through the mounting plate and the frame and is connected to the breaking mechanism, and the guide mechanism is located on the mounting plate and is connected to the breaking mechanism.

[0005] Furthermore, the guiding mechanism includes: a guide cylinder, a guide rod, and a limiting cap; The guide cylinder is mounted on the mounting plate, and the guide rod is slidably disposed in the guide cylinder. One end of the guide rod passes through the frame and is connected to the breaking mechanism, and the other end is provided with a limit cap.

[0006] Furthermore, the breaking mechanism includes: a breaking cylinder, a breaking plate, and a punch; The breaking cylinder is located on the output end of the drive mechanism. The output end of the breaking cylinder is connected to the breaking plate. The breaking plate is provided with a punch, which is set to correspond to the workpiece on the fixture.

[0007] Furthermore, the position of the punch on the break plate and the fixture are set according to the type of workpiece, and the workpiece types at the first station and the second station are the same.

[0008] Furthermore, the position of the punch and the fixture on the break plate are set according to the type of workpiece, and the types of workpieces at the first station and the second station are different.

[0009] Furthermore, a detection head is provided on one side of the frame, which is used to detect the workpiece on the fixture.

[0010] Furthermore, the top inner side of the frame is provided with an anti-fall pin, which is positioned at the center of the drive mechanism.

[0011] Furthermore, the frame body is provided with a first adjusting plate and a second adjusting plate; The first adjusting plate and the second adjusting plate are respectively disposed on the first work station and the second work station, and the fixtures of the first work station and the second work station are respectively disposed on the first adjusting plate and the second adjusting plate. The first adjusting plate and the second adjusting plate are used to adjust the height of the fixtures.

[0012] According to an embodiment of this utility model, a dual-station breaking device is used. A robotic arm grips a workpiece with a slag bag, moves the workpiece to a hydraulic shear, and cuts the connecting gating channel and a single slag bag using the hydraulic shear. The robotic arm then places the workpiece onto a fixture. A driving mechanism moves a breaking mechanism to the workpiece on the fixture, where the breaking mechanism breaks the workpiece. The robotic arm then removes the workpiece. By setting two breaking components on the frame, when producing the same type of workpiece, the robotic arm can alternately place the workpiece onto two fixtures, reducing the waiting time of the robotic arm and hydraulic shear, improving their utilization rate, and increasing the efficiency of slag bag removal from the workpiece.

[0013] It should be understood that both the foregoing general description and the following detailed description are exemplary and intended to provide further illustration of the claimed technology. Attached Figure Description

[0014] Figure 1 This is a structural diagram of a dual-station breaking device according to an embodiment of the present utility model; Figure 2 This is a front view of a dual-station breaking device according to an embodiment of the present invention; Figure 3 This is a structural diagram of the breaking component of a dual-station breaking device according to an embodiment of the present invention; Figure 4 This is a front view of the breaking component of a dual-station breaking device according to an embodiment of the present invention; Figure 5 This is a structural diagram of a breaking component of a dual-station breaking device according to an embodiment of the present utility model; Figure 6 This is a front view of a breaking component of a dual-station breaking device according to an embodiment of the present invention; Figure 7 This invention relates to a jig for a dual-station breaking device according to an embodiment of the present invention. Figure 8 This is a fixture for a dual-station breaking device according to an embodiment of the present utility model.

[0015] In the attached diagram, the following labels are used: 1 is the frame, 11 is the detection head, 12 is the anti-fall pin, 13 is the first adjusting plate, 14 is the second adjusting plate, 2 is the hydraulic shear, 3 is the drive mechanism, 31 is the mounting plate, 32 is the drive cylinder, 33 is the guide cylinder, 34 is the guide rod, 35 is the limit cap, 4 is the breaking mechanism, 41 is the breaking cylinder, 42 is the breaking plate, 43 is the punch, and 5 is the fixture. Detailed Implementation

[0016] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, further illustrating the present invention.

[0017] First, combine Figures 1-8 This invention describes a dual-station breaking device according to an embodiment of the present invention, used for breaking slag bags.

[0018] like Figures 1-8 As shown, a dual-station breaking device according to an embodiment of the present invention includes: a frame 1, a hydraulic shear 2, and a breaking assembly; A hydraulic shear 2 is provided on one side of the frame 1. The hydraulic shear 2 is used to cut the connected pouring channel and the single slag bag. The frame 1 is provided with a first station and a second station. Both the first station and the second station are provided with a breaking component. The breaking assembly includes: a drive mechanism 3, a breaking mechanism 4, and a fixture 5; The drive mechanism 3 is located above the frame 1. The output end of the drive mechanism 3 passes through the frame 1 and is connected to the breaking mechanism 4. The fixture 5 is located on the frame 1 and below the breaking mechanism 4. A workpiece is placed on the fixture 5. The drive mechanism 3 is used to move the breaking mechanism 4 to the workpiece on the fixture 5. The breaking mechanism 4 is used to break the workpiece.

[0019] This application utilizes a robotic arm to grip a workpiece with a slag bag, moving the workpiece to a hydraulic shear 2. The hydraulic shear 2 cuts the connecting runner and the single slag bag. The robotic arm then places the workpiece onto a fixture 5. A drive mechanism 3 moves a breaking mechanism 4 to the workpiece on the fixture 5, where the breaking mechanism 4 breaks the workpiece. The robotic arm then removes the workpiece. By installing two breaking components on the frame 1, when producing the same type of workpiece, the robotic arm can alternately place the workpiece onto two fixtures 5, reducing the waiting time of the robotic arm and hydraulic shear 2, improving their utilization rate, and increasing the efficiency of slag bag removal from the workpiece.

[0020] like Figures 1-6 As shown, the drive mechanism 3 includes: a mounting plate 31, a drive cylinder 32, and a guide mechanism; The mounting plate 31 is located on the top of the frame 1, the driving cylinder 32 is located on the mounting plate 31, the output end of the driving cylinder 32 passes through the mounting plate 31 and the frame 1 and is connected to the breaking mechanism 4, and the guide mechanism is located on the mounting plate 31 and is connected to the breaking mechanism 4.

[0021] The guiding mechanism includes: a guide cylinder 33, a guide rod 34, and a limiting cap 35; The guide cylinder 33 is mounted on the mounting plate 31, and the guide rod 34 is slidably disposed in the guide cylinder 33. One end of the guide rod 34 passes through the frame 1 and is connected to the breaking mechanism 4, and the other end is provided with a limit cap 35.

[0022] In this embodiment, the breaking mechanism 4 is driven to move downward by the driving cylinder 32, so that the guide rod 34 moves inside the guide cylinder 33, ensuring that the breaking mechanism 4 moves vertically downward, and the guide rod 34 is placed out of the guide cylinder 33 by the limiting cap 35.

[0023] like Figures 2-6 As shown, the breaking mechanism 4 includes: a breaking cylinder 41, a breaking plate 42, and a punch 43; The breaking cylinder 41 is located on the output end of the drive mechanism 3. The output end of the breaking cylinder 41 is connected to the breaking plate 42. The breaking plate 42 is provided with a punch 43, which is set to correspond to the workpiece on the fixture 5.

[0024] The position of the punch 43 on the break plate 42 and the fixture 5 are set according to the type of workpiece, and the workpiece types at the first station and the second station are the same.

[0025] In this embodiment, when two workstations produce the same type of workpiece, robot waiting time is reduced, and robot utilization is improved. If a single workstation malfunctions, the other workstation can serve as a backup and directly resume production, avoiding downtime that could lead to production stoppages.

[0026] like Figures 2-6As shown, the position of the punch 43 on the break plate 42 and the fixture 5 are set according to the type of workpiece, and the types of workpieces at the first station and the second station are different.

[0027] In this embodiment, different types of workpieces are produced at two workstations, which facilitates quick switching without stopping the machine when changing workpiece types, saving time caused by downtime due to equipment replacement.

[0028] like Figures 1-2 As shown, a detection head 11 is provided on one side of the frame 1, and the detection head 11 is used to detect the workpiece on the fixture 5.

[0029] In this embodiment, after the robot places the workpiece onto the fixture 5, the detection head 11 can detect the workpiece on the fixture 5 immediately, and the drive mechanism 3 drives the breaking mechanism 4 to move, so that the breaking mechanism 4 can perform the breaking work.

[0030] like Figures 1-2 As shown, the top inner side of the frame 1 is provided with an anti-fall pin 12, which is set at the center position of the drive mechanism 3.

[0031] In this embodiment, the anti-fall pin 12 is located at the center of the drive cylinder 32, which can prevent the drive cylinder 32 from falling.

[0032] like Figures 1-2 As shown, the frame 1 is provided with a first adjusting plate 13 and a second adjusting plate 14. The first adjusting plate 13 and the second adjusting plate 14 are respectively disposed on the first work station and the second work station, and the fixtures 5 of the first work station and the second work station are respectively disposed on the first adjusting plate 13 and the second adjusting plate 14. The first adjusting plate 13 and the second adjusting plate 14 are used to adjust the height of the fixtures 5.

[0033] In this embodiment, the height of the fixtures 5 on the two workstations can be adjusted by the first adjustment plate 13 and the second adjustment plate 14, thereby adjusting the height of the workpieces on the fixtures 5, so that the breaking assembly can break different types of workpieces.

[0034] Above, refer to Figures 1-8This invention describes a dual-station breaking device according to an embodiment of the present invention. The device uses a robotic arm to grip a workpiece with a slag bag, moves the workpiece to a hydraulic shear 2, and the hydraulic shear 2 cuts the connecting gating channel and the single slag bag. The robotic arm then places the workpiece onto a fixture 5. A driving mechanism 3 moves a breaking mechanism 4 to the workpiece on the fixture 5, where the breaking mechanism 4 breaks the workpiece. The robotic arm then removes the workpiece. By setting two breaking components on the frame 1, when producing the same type of workpiece, the robotic arm can alternately place the workpiece onto two fixtures 5, reducing the waiting time of the robotic arm and hydraulic shear 2, improving their utilization rate, and increasing the efficiency of slag bag removal from the workpiece.

[0035] It should be noted that, in this specification, the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising..." does not exclude the presence of additional identical elements in the process, method, article, or apparatus that includes said element.

[0036] Although the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as a limitation of the present invention. Various modifications and substitutions to the present invention will be apparent to those skilled in the art after reading the above content. Therefore, the scope of protection of the present invention should be defined by the appended claims.

Claims

1. A dual-station breaking device, characterized in that, include: Frame, hydraulic shears and break-down components; A hydraulic shear is provided on one side of the frame, which is used to cut the connected pouring channel and the single slag bag. The frame is provided with a first station and a second station, and both the first station and the second station are provided with a breaking component. The breaking assembly includes: a drive mechanism, a breaking mechanism, and a fixture; The drive mechanism is located above the frame, and the output end of the drive mechanism passes through the frame and connects to the breaking mechanism. The fixture is located on the frame and below the breaking mechanism. A workpiece is placed on the fixture. The drive mechanism is used to move the breaking mechanism to the workpiece on the fixture. The breaking mechanism is used to break the workpiece.

2. The dual-station breaking device as described in claim 1, characterized in that, The drive mechanism includes: a mounting plate, a drive cylinder, and a guide mechanism; The mounting plate is located on the top of the frame, the drive cylinder is located on the mounting plate, the output end of the drive cylinder passes through the mounting plate and the frame and is connected to the breaking mechanism, and the guide mechanism is located on the mounting plate and is connected to the breaking mechanism.

3. The dual-station breaking device as described in claim 2, characterized in that, The guiding mechanism includes: a guide cylinder, a guide rod, and a limiting cap; The guide cylinder is mounted on the mounting plate, and the guide rod is slidably disposed in the guide cylinder. One end of the guide rod passes through the frame and is connected to the breaking mechanism, and the other end is provided with a limit cap.

4. The dual-station breaking device as described in claim 1, characterized in that, The breaking mechanism includes: a breaking cylinder, a breaking plate, and a punch; The breaking cylinder is located on the output end of the drive mechanism. The output end of the breaking cylinder is connected to the breaking plate. The breaking plate is provided with a punch, which is set to correspond to the workpiece on the fixture.

5. The dual-station breaking device as described in claim 4, characterized in that, The position of the punch on the break plate and the fixture are set according to the type of workpiece, and the workpiece types at the first station and the second station are the same.

6. The dual-station breaking device as described in claim 4, characterized in that, The position of the punch on the break plate and the fixture are set according to the type of workpiece, and the types of workpieces at the first station and the second station are different.

7. The dual-station breaking device as described in claim 1, characterized in that, A detection head is provided on one side of the frame, which is used to detect the workpiece on the fixture.

8. The dual-station breaking device as described in claim 1, characterized in that, The top inner side of the frame is provided with an anti-fall pin, which is set at the center position of the drive mechanism.

9. The dual-station breaking device as described in claim 1, characterized in that, The frame body is equipped with a first adjustment plate and a second adjustment plate; The first adjusting plate and the second adjusting plate are respectively disposed on the first work station and the second work station, and the fixtures of the first work station and the second work station are respectively disposed on the first adjusting plate and the second adjusting plate. The first adjusting plate and the second adjusting plate are used to adjust the height of the fixtures.

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