Auxiliary cloth powder tool
Patent Information
- Application Number
- CN202522207532.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-20
AI Technical Summary
然而,碳碳粉料在储存或填充过程中,易因静电吸附、粒度分布不均、环境湿度等因素形成结块,采用传统的辅助工具无法应对该问题,所得粉层表面容易出现高低不平、颗粒结块、表面坑洼等问题,且粉层内层可能存在空隙或团聚体,最终导致后续制得的坯体质量不佳
[0021]本申请的辅助布粉工具通过设置位于所述推料端延伸方向两端的抵触部件与模具边缘框形成抵触,进而支撑辅助布粉工具位于模具之上,在此基础上,通过握持部件推动推料端沿特定方向往返运动,借助推料端来实现碳碳填料的高质量填充、填平。其中,推料端包括相对的第一端面和第二端面,第一端面的表面具有第一钉齿结构,可深入并疏松填料,保持第一端面位于下侧并往返运动辅助布粉工具,可以有效破除碳碳填料因自身静电而产生的结块,有助于使粉料均匀分散。在使填料疏松、无结块后,再保持第二端面位于下侧并往返运动辅助布粉工具,由于第二端面的表面具有凸出的推料平面,进而可用于推平填料。采用上述辅助布粉工具用于碳碳填料的填充工序,可有效减少粉层填充后表面高低不平、结块等问题的出现。
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Figure CN224808485U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of powder metallurgy technology, and in particular to auxiliary powder distribution tools. Background Technology
[0002] Powder metallurgy forming is the core process in the production of carbon-carbon (C / C) composite panel boxes. This process requires first spreading loose carbon powder in a specific mold (such as a cubic mold). The uniformity and flatness of the powder filling in the mold are key factors affecting the quality of the blank.
[0003] Currently, the industry lacks specialized tools for assisting powder application, and scrapers are still widely used as auxiliary tools in the filler filling process. However, during storage or filling, carbon powder is prone to agglomeration due to factors such as electrostatic adsorption, uneven particle size distribution, and environmental humidity. Traditional auxiliary tools cannot address this issue, resulting in uneven powder layers, particle agglomeration, and surface pits. Furthermore, voids or agglomerates may exist within the powder layer, ultimately leading to poor quality of the subsequently produced green body. Utility Model Content
[0004] Therefore, it is necessary to provide an auxiliary powder distribution tool for assisting in the powder distribution of carbon-carbon fillers. Using this auxiliary powder distribution tool can effectively solve the agglomeration problem of carbon-carbon fillers and obtain a carbon-carbon filler powder layer with a smooth surface.
[0005] An auxiliary powder application tool includes a main body, the main body having a gripping component, a pushing end, and an abutting component. The pushing end extends along a first direction, the gripping component is connected to the pushing end, and the gripping component is used to push the pushing end to move along a second direction. The abutting component is located at both ends of the pushing end extending along the pushing end, and the abutting component is used to abut against the edge of a mold to support the auxiliary powder application tool.
[0006] The pusher end includes a first end face and a second end face opposite to each other. The first end face has a first nail tooth structure. The first nail tooth structure includes a plurality of first nail teeth distributed along a first direction. The first nail tooth structure is used to penetrate and loosen the filler.
[0007] The second end face has a protruding pusher extending in a first direction, the pusher having a pusher plane for flattening the filler.
[0008] In some embodiments, the pusher is in the shape of a triangular prism.
[0009] In some embodiments, the height of the pusher is 10mm to 40mm.
[0010] In some embodiments, the gripping component includes a gripping rod, a first support rod, and a second support rod. The gripping rod is connected to the pushing end, and the two ends of the first support rod are respectively connected to the pushing end and the gripping rod; the two ends of the second support rod are respectively connected to the pushing end and the gripping rod.
[0011] In some embodiments, the surface of the first end face also has a second nail tooth structure, the second nail tooth structure including a plurality of second nail teeth distributed along a first direction, the second nail teeth being staggered from the first nail teeth in a second direction.
[0012] In some embodiments, the maximum diameter of the second tooth is 6mm to 14mm; and / or
[0013] The height of the second tooth is 40mm~80mm; and / or
[0014] Each of the second nail teeth is evenly distributed along the first direction, and the distance between two adjacent second nail teeth is 80mm~120mm.
[0015] In some embodiments, the height of the first tooth is 40mm to 80mm; and / or
[0016] The distance between the projections of the first and second nail teeth in the first direction is 40mm to 60mm.
[0017] In some embodiments, the maximum diameter of the first tooth is 6mm to 14mm; and / or
[0018] Each of the first nail teeth is evenly distributed along the first direction, and the distance between two adjacent first nail teeth is 80mm~120mm.
[0019] In some embodiments, the length of the pusher end extending along the first direction is 100cm to 180cm.
[0020] In some embodiments, the abutting component is integrally formed with the pusher end.
[0021] The auxiliary powder distribution tool of this application forms contact with the mold edge frame by setting abutting components at both ends of the extending direction of the pushing end, thereby supporting the auxiliary powder distribution tool on the mold. Based on this, the pushing end is pushed back and forth in a specific direction by the holding components, achieving high-quality filling and leveling of carbon-carbon filler. The pushing end includes a first end face and a second end face. The surface of the first end face has a first tooth structure, which can penetrate and loosen the filler. Keeping the first end face on the lower side and moving the auxiliary powder distribution tool back and forth effectively breaks up the clumps generated by the carbon-carbon filler due to its own static electricity, helping to evenly disperse the powder. After the filler is loosened and clump-free, keeping the second end face on the lower side and moving the auxiliary powder distribution tool back and forth, the second end face has a protruding pushing plane, which can be used to level the filler. Using the above-mentioned auxiliary powder distribution tool in the carbon-carbon filler filling process can effectively reduce the occurrence of problems such as uneven surface and clumps after powder layer filling. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application, and those skilled in the art can obtain other drawings based on these drawings without creative effort.
[0023] To gain a more complete understanding of this application and its beneficial effects, the following description will be provided in conjunction with the accompanying drawings. In the following description, the same reference numerals denote the same parts.
[0024] Figure 1 This is a schematic diagram of the auxiliary powder application tool in one embodiment of this application.
[0025] Figure 2 This is a front view of the auxiliary powder application tool according to one embodiment of this application.
[0026] Figure 3 This is a view of the first end face of the auxiliary powder application tool in one embodiment of this application.
[0027] Figure 4 This is a side view of the auxiliary powder application tool according to one embodiment of this application.
[0028] Figure 5 This is a view of the second end face of the auxiliary powder application tool in one embodiment of this application.
[0029] Explanation of reference numerals in the attached figures:
[0030] 100, First end face; 110, First nail tooth; 120, Second nail tooth; 200, Second end face; 210, Pushing component; 300, Abutting component; 410, Holding rod; 420, First support rod; 430, Second support rod. Detailed Implementation
[0031] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.
[0032] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0033] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0034] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0035] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0036] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0037] In the description of this application, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0038] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0039] In the field of lithium-ion battery anode hot zone, carbon-carbon (C / C) composite material panels are gaining increasing market share due to their superior high-temperature resistance, mechanical strength, and longer service life compared to traditional graphite panels. Powder metallurgy forming is the core process in the production of carbon-carbon (C / C) composite material panels. This process requires spreading loose carbon powder in a specific mold (such as a cubic mold). The uniformity and flatness of the powder filling in the mold are key factors affecting the quality of the blank.
[0040] Currently, the industry lacks specialized tools for assisting powder application, and scrapers are still widely used as auxiliary tools in the filler filling process. However, during storage or filling, carbon powder is prone to agglomeration due to factors such as electrostatic adsorption, uneven particle size distribution, and environmental humidity. Traditional auxiliary tools cannot address this issue, resulting in uneven powder layers, particle agglomeration, and surface pits. Furthermore, voids or agglomerates may exist within the powder layer, ultimately leading to poor quality of the subsequently produced green body.
[0041] Based on this, this application provides an auxiliary powder distribution tool for assisting in the powder distribution of carbon-carbon fillers. Using this auxiliary powder distribution tool can effectively solve the agglomeration problem of carbon-carbon fillers and obtain a carbon-carbon filler powder layer with a smooth surface.
[0042] To more clearly illustrate the structure of the auxiliary powder application tool, the following description, in conjunction with the accompanying drawings, will explain its structure. For examples, please refer to the attached drawings. Figures 1-5 ,in, Figure 1 This is a schematic diagram of the auxiliary powder application tool according to one embodiment of this application. Figure 2 This is a front view of the auxiliary powder application tool according to one embodiment of this application. Figure 3 This is a view of the auxiliary powder application tool corresponding to the first end face 100 in one embodiment of this application. Figure 4 This is a side view of the auxiliary powder application tool according to one embodiment of this application. Figure 5 This is a view of the second end face 200 of the auxiliary powder application tool according to one embodiment of this application. In the figure, x represents the first direction and y represents the second direction.
[0043] Please see Figure 1 As shown, the main body of the auxiliary powder application tool has a gripping component, a pushing end, and an abutting component 300. The pushing end extends along a first direction, and the gripping component is connected to the pushing end, used to push the pushing end to move along a second direction. The abutting component 300 is located at both ends along the extending direction of the pushing end, used to abut against the edge frame of the mold, thereby supporting the auxiliary powder application tool on the mold and maintaining its position. Understandably, the first direction intersects with the second direction. Furthermore, the first direction is perpendicular to the second direction.
[0044] The pusher end includes a first end face 100 and a second end face 200, see [reference]. Figure 2 , 3 As shown, the first end face 100 has a first nail tooth 110 structure, which includes a plurality of first nail teeth 110 distributed along a first direction. The first nail tooth 110 structure is used to penetrate and loosen the filler.
[0045] See Figure 2 , 5As shown, the second end face 200 has a protruding pusher 210 that extends along a first direction and has a pusher plane for flattening the filler. Understandably, the pusher 210 has a consistent height along the direction in which it extends, thereby forming a pusher plane for flattening the filler.
[0046] The aforementioned auxiliary powder distribution tool uses a gripping component to push the feeding end back and forth in a specific direction, achieving high-quality filling and leveling of carbon-carbon filler. The feeding end includes a first end face 100 and a second end face 200. The surface of the first end face 100 has a first toothed structure 110, which can penetrate and loosen the filler. Maintaining the first end face 100 on the lower side and moving the auxiliary powder distribution tool back and forth effectively breaks up clumps generated by the carbon-carbon filler due to its own static electricity, helping to evenly disperse the powder. After loosening the filler and eliminating clumps, maintaining the second end face 200 on the lower side and moving the auxiliary powder distribution tool back and forth allows it to level the filler due to the protruding feeding plane on its surface. Using this auxiliary powder distribution tool in the carbon-carbon filler filling process effectively reduces problems such as uneven surface and clumps after powder layer filling.
[0047] Please see Figure 4 As shown, in some embodiments, the pusher 210 is shaped as a triangular prism. Understandably, one face of the triangular prism is in contact with the second end face 200, and the top of the triangular prism is further away from the second end face 200 than this face and is used to flatten the filler.
[0048] In some embodiments, the height of the pusher 210 is 10mm to 40mm. Optionally, the height of the pusher 210 can be, but is not limited to, 10mm, 15mm, 20mm, 25mm, 30mm, 35mm, 40mm or other values within the range of 10mm to 40mm.
[0049] Please see Figure 3 As shown, in some embodiments, the gripping component includes a gripping rod 410, a first support rod 420, and a second support rod 430. The gripping rod 410 is connected to the pushing end, the two ends of the first support rod 420 are connected to both the pushing end and the gripping rod 410, and the two ends of the second support rod 430 are connected to both the pushing end and the gripping rod 410. This design allows the gripping rod 410, the first support rod 420, and the second support rod 430 to form a triangular support structure, resulting in more even force distribution and more stable operation of the auxiliary powder-distributing tool during material pushing.
[0050] In some embodiments, the surface of the first end face 100 also has a second nail tooth 120 structure, the second nail tooth 120 structure including a plurality of second nail teeth 120 distributed along a first direction, the second nail teeth 120 and the first nail teeth 110 not overlapping in a second direction.
[0051] In some embodiments, the height of the first nail tooth 110 is 40mm to 80mm. Optionally, the height of the first nail tooth 110 can be, but is not limited to, 40mm, 45mm, 50mm, 55mm, 60mm, 65mm, 70mm, 80mm or other values within the range of 40mm to 80mm.
[0052] In some embodiments, the first tooth 110 may also be a cylinder, a cone, or a cylinder structure with a cone at the top. Further, the first tooth 110 may be a cylinder, a cone, or a cylinder with a cone at the top.
[0053] In some embodiments, the maximum diameter of the first nail tooth 110 is 6mm to 14mm. Optionally, the maximum diameter of the first nail tooth 110 can be, but is not limited to, 6mm, 7mm, 8mm, 9mm, 10mm, 11mm, 12mm, 13mm, 14mm or other values within the range of 6mm to 14mm.
[0054] In some embodiments, the height of the second nail tooth 120 is 40mm to 80mm. Optionally, the height of the second nail tooth 120 can be, but is not limited to, 40mm, 45mm, 50mm, 55mm, 60mm, 65mm, 70mm, 80mm or other values within the range of 40mm to 80mm.
[0055] In some embodiments, the second nail tooth 120 may also be a cylinder, a cone, or a cylinder structure with a cone at the top. Further, the second nail tooth 120 may be a cylinder, a cone, or a cylinder with a cone at the top.
[0056] In some embodiments, the maximum diameter of the second nail tooth 120 is 6mm to 14mm. Optionally, the maximum diameter of the second nail tooth 120 can be, but is not limited to, 6mm, 7mm, 8mm, 9mm, 10mm, 11mm, 12mm, 13mm, 14mm or other values within the range of 6mm to 14mm.
[0057] In some embodiments, each of the second nail teeth 120 is evenly distributed along the first direction, and the distance between two adjacent second nail teeth 120 is 80mm to 120mm.
[0058] In some embodiments, the distance between the projections of the first nail tooth 110 and the second nail tooth 120 in the first direction is 40mm to 60mm. Optionally, the distance between the projections of the first nail tooth 110 and the second nail tooth 120 in the first direction can be, but is not limited to, 40mm, 45mm, 50mm, 55mm, 60mm, or other values within the range of 40mm to 60mm. Furthermore, the distance between the projections of the first nail tooth 110 and the second nail tooth 120 in the second direction is not limited in this application and can be adjusted according to the structural dimensions of the pusher end.
[0059] In some embodiments, each of the first nail teeth 110 is uniformly distributed along a first direction, and the distance between two adjacent first nail teeth 110 is 80mm to 120mm. Optionally, the distance between two adjacent first nail teeth 110 can be, but is not limited to, 80mm, 90mm, 100mm, 110mm, 120mm or other values within the range of 80mm to 120mm.
[0060] In some embodiments, the length of the pusher end extending along the first direction is 100cm to 180cm. Optionally, the length of the pusher end extending along the first direction can be, but is not limited to, 100cm, 110cm, 120cm, 130cm, 140cm, 150cm, 160cm, 170cm, 180cm, or other values within the range of 100cm to 180cm.
[0061] In some embodiments, the pusher end also includes a pusher end body, and the first end face 100 and the second end face 200 are the two opposite sides of the pusher end body.
[0062] In some embodiments, the pusher end body is a cubic structure extending horizontally along a first direction. The length of the pusher end body is 100cm~180cm, the width is 30mm~100mm, and the height is 20mm~50mm.
[0063] In some embodiments, the abutting member 300 is a cubic structure extending horizontally along a first direction. Optionally, the width and height of the abutting member 300 are consistent with the pusher end body. Optionally, the abutting member 300 is integrally formed with the pusher end body.
[0064] In some embodiments, the distance by which the contacting member 300 extends along the first direction is 60mm to 150mm.
[0065] The second aspect of this application provides a carbon powder mold.
[0066] The carbon powder mold includes a base and a frame structure located on the base and perpendicular to the base. The frame structure has a uniform height, ranging from 50mm to 70mm. The inner frame of the frame structure can be square or rectangular, with a length and width ranging from 95cm to 200cm.
[0067] In some embodiments, the inner frame length of the frame structure is less than the sum of the pushing end of the auxiliary powder application tool and the distances extended by the two contacting parts 300 in the first direction, and the inner frame length of the frame structure is greater than the distance extended by the pushing end of the auxiliary powder application tool in the first direction.
[0068] A third aspect of this application provides a method for pushing material using the aforementioned auxiliary powder-spreading tool, comprising the following steps:
[0069] Pile the carbon powder of the preset content into the carbon powder mold and spread it evenly.
[0070] With the first end face 100 of the auxiliary powder application tool facing down, and the contacting part 300 placing the auxiliary powder application tool on the edge of the carbon powder mold;
[0071] Push the auxiliary powder-distributing tool back and forth 5 to 50 times;
[0072] With the second end face 200 of the auxiliary powder application tool facing down, and the contacting part 300 placing the auxiliary powder application tool on the edge of the carbon powder mold;
[0073] Push the auxiliary powder distribution tool back and forth 3 to 50 times to obtain a filling powder with a smooth surface, uniform internal structure, and few pores.
[0074] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of this patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.
Claims
1. An auxiliary powder application tool, characterized in that, The device includes a main body, which has a gripping component, a pushing end, and a contacting component. The pushing end extends along a first direction, and the gripping component is connected to the pushing end. The gripping component is used to push the pushing end to move along a second direction. The contacting component is located at both ends of the pushing end in the extending direction, and the contacting component is used to contact the edge of the mold to support the auxiliary powder dispensing tool. The pusher end includes a first end face and a second end face opposite to each other. The first end face has a first nail tooth structure. The first nail tooth structure includes a plurality of first nail teeth distributed along a first direction. The first nail tooth structure is used to penetrate and loosen the filler. The second end face has a protruding pusher extending in a first direction, the pusher having a pusher plane for flattening the filler.
2. The auxiliary powder application tool according to claim 1, characterized in that, The pusher component has a triangular prism shape.
3. The auxiliary powder application tool according to claim 2, characterized in that, The height of the pusher is 10mm~40mm.
4. The auxiliary powder application tool according to claim 1, characterized in that, The gripping component includes a gripping rod, a first support rod, and a second support rod. The gripping rod is connected to the pushing end. The two ends of the first support rod are respectively connected to the pushing end and the gripping rod. The two ends of the second support rod are respectively connected to the pushing end and the gripping rod.
5. The auxiliary powder application tool according to claim 1, characterized in that, The surface of the first end face also has a second nail tooth structure, the second nail tooth structure including a plurality of second nail teeth distributed along a first direction, the second nail teeth being staggered from the first nail teeth in a second direction.
6. The auxiliary powder application tool according to claim 5, characterized in that, The maximum diameter of the second tooth is 6mm~14mm; and / or The height of the second tooth is 40mm~80mm; and / or Each of the second nail teeth is evenly distributed along the first direction, and the distance between two adjacent second nail teeth is 80mm~120mm.
7. The auxiliary powder application tool according to claim 6, characterized in that, The height of the first nail tooth is 40mm~80mm; and / or The distance between the projections of the first and second nail teeth in the first direction is 40mm to 60mm.
8. The auxiliary powder application tool according to any one of claims 1 to 7, characterized in that, The maximum diameter of the first tooth is 6mm~14mm; and / or Each of the first nail teeth is evenly distributed along the first direction, and the distance between two adjacent first nail teeth is 80mm~120mm.
9. The auxiliary powder application tool according to any one of claims 1 to 7, characterized in that, The length of the pusher end extending along the first direction is 100cm to 180cm.
10. The auxiliary powder application tool according to any one of claims 1 to 7, characterized in that, The contacting component is integrally formed with the pushing end.