An automated flash trimmer
Patent Information
- Application Number
- CN202521393195.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-04
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-07-04
AI Technical Summary
[0003]传统的LED灯珠生产前期(固晶、焊线、灌胶等后),灯珠是通过金属连筋连在支架条 / 板上的,需切筋分离,切筋作业,设备使用时,启动驱动电机发生运行,从而带动刀辊发生运行,此时装配有灯珠的支架条插入切筋机的进料口位置,并进入到刀辊位置下方,在刀辊的切割下使灯珠与支架条切割分离,灯珠会落在料仓中,废料支架条会从出料口输出,但在实际使用过程中发现,支架条在从切筋机进出料时,仅靠工作人员的插入,以及废料输出时的拿取,难以保证支架条的稳定,会导致偏移,甚至刀辊会导致灯珠发生接触对其造成损坏
本实用新型的在使用切筋机本体进行灯珠支架条的切筋分离时,可以使支架条的输送位移更加的稳定,不易发生偏移且顿挫卡住,从而保证了支架条稳定高效地进入切筋机本体中,提高了切筋机本体的使用效果和工作效率。
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Figure CN224808558U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of LED bead production technology, and in particular to an automated bead cutting machine. Background Technology
[0002] LED beads are light sources that emit light by being driven by an electric current through semiconductor materials. LED beads have advantages such as high efficiency, low energy consumption, and long lifespan, and are widely used in lighting, displays, indicator lights, and other fields. The manufacturing process involves the use of many equipment and instruments.
[0003] In the early stages of traditional LED chip production (after die bonding, wire bonding, and potting), the chips are connected to the support strip / plate via metal connecting rods. This requires separating the connecting rods through cutting. During operation, the drive motor is started, which in turn moves the cutting roller. The support strip containing the chips is inserted into the feed inlet of the cutting machine and moves below the cutting roller. The cutting roller separates the chips from the support strip, and the chips fall into the hopper. Waste support strips are discharged from the outlet. However, in actual use, it has been found that the stability of the support strips during feeding and discharging is difficult to guarantee, even with manual insertion and removal of waste strips. This can lead to misalignment, and the cutting roller may even cause the chips to come into contact with the chips, damaging them. Utility Model Content
[0004] The technical problem this utility model aims to solve is that when the support strip exits the rebar cutting machine, it is difficult to ensure the stability of the support strip by relying solely on the insertion of the operator and the removal of the waste material. This can lead to deviation, and the cutter roller may even cause the LED beads to come into contact and be damaged.
[0005] The technical solution adopted by this utility model to solve its technical problem is: an automated tendon cutting machine, including a tendon cutting machine body, a drive motor is provided on the surface of the tendon cutting machine body, a cutter roller is installed on the inner wall of the tendon cutting machine body, and a material bin is provided on the surface of the tendon cutting machine body near the cutter roller. An auxiliary device is provided on the surface of the tendon cutting machine body, wherein the auxiliary device uses a rotating plate and an auxiliary roller to stably allow the support strip of the LED beads to enter and exit the tendon cutting machine body for processing.
[0006] The effect achieved by the above components is as follows: When using the rebar cutting machine body to cut and separate the LED beads, first start the rebar cutting machine body to make the drive motor run, thereby driving the cutter roller to run. At the same time, start the auxiliary device, and then insert the bracket strip equipped with the LED beads into the feed port position of the rebar cutting machine body. At this time, the bracket strip will stably enter the cutter roller position under the action of the auxiliary device. Under the cutting of the cutter roller, the LED beads and the bracket strip are cut and separated. The LED beads will fall into the hopper. The cut waste will be orderly and stably conveyed out of the equipment under the action of the auxiliary device.
[0007] Preferably, the auxiliary device includes two mounting plates installed on both sides of the feed inlet of the rebar cutter body. A rotating rod is installed on the inner wall of the two mounting plates, and several evenly distributed rotating plates are fixedly connected to the arc surface of the rotating rod. One end of the rotating rod is connected to a servo motor on the mounting plate. Assembly plates are fixedly installed on both sides of the discharge outlet of the rebar cutter body. An auxiliary roller is rotatably mounted on the surface of the two assembly plates, and the two auxiliary rollers are connected by the meshing of a sprocket and chain. The rotating rod is connected to one of the auxiliary rollers by a sliding arrangement of a belt and rollers. Two guide wheels and an arc plate on one side of the rebar cutter body limit the movement of the belt.
[0008] The effect achieved by the above components is that when using the rebar cutting machine body to cut and separate the LED bead support strips, the conveying displacement of the support strips can be more stable, and it is not easy for them to deviate or get stuck. This ensures that the support strips enter the rebar cutting machine body stably and efficiently, thereby improving the use effect and working efficiency of the rebar cutting machine body.
[0009] Preferably, the auxiliary device further includes a reinforcing ring mounted on the arc surface of the auxiliary roller, wherein the reinforcing ring improves the performance of the auxiliary roller.
[0010] The effect achieved by the above components is that, through the setting of the rubber reinforcing ring, the friction force is further increased when the auxiliary roller drives the waste support strip to output, thereby making the output of waste more stable.
[0011] Preferably, the auxiliary device further includes a protective rod mounted on the surface of the turntable, wherein the protective rod improves the protective performance of the turntable during use.
[0012] The effect achieved by the above components is that, through the protective rod made of sponge material, when the rotating plate is pressed into contact with the lamp bead bracket strip, the gap of the protective rod prevents excessive compression.
[0013] Preferably, the auxiliary device further includes a stabilizing plate installed on one side of the rebar cutter body, wherein the belt passes through the inner wall of the stabilizing plate.
[0014] The effect achieved by the above components is that, by setting up a stabilizing plate, the belt can slide through the inner wall of the stabilizing plate when it rotates, thus making it less likely to deviate and loosen or fall off.
[0015] Preferably, a limiting plate is installed on the surface of the rebar cutting machine body at the feed inlet, wherein the limiting plate improves the convenience of the support strip.
[0016] The effect achieved by the above components is that, by setting the limiting plate, the lamp bead bracket strip can be limited by the inner wall of the limiting plate when it enters the feed port, making it less likely to deviate and facilitating the stable positioning of the auxiliary device.
[0017] Preferably, a protective component is provided on the surface of the rebar cutting machine body at the discharge port, wherein the protective component ensures the stable output of the waste support strip.
[0018] The effect achieved by the above components is that, by setting up the protective components, the waste support strip is output from the discharge port of the rebar cutter body, which is less likely to cause excessive splashing and ensures stable collection of waste.
[0019] Preferably, the protective component includes a protective cover, wherein a fixing plate is fixedly connected to both sides of the surface of the protective cover, wherein the fixing plate is inserted into a positioning frame installed on the surface of the rebar cutter body, and the fixing plate and the positioning frame are fixedly connected by bolts.
[0020] The effect achieved by the above components is as follows: when protective measures are taken at the discharge position of the rebar cutting machine body, the fixing plates fixedly connected to both sides of the protective cover are first inserted into the inner wall of the positioning frame fixedly connected to the surface of the rebar cutting machine body, and then the bolts are passed through the surface of the positioning frame to form a fixed connection with the fixing plate. At this time, when the support strip flies out of the discharge port, it can be intercepted by the protective cover.
[0021] The beneficial effects of this utility model are: When using the rebar cutting machine body to separate LED bead support strips, this utility model can make the conveying displacement of the support strip more stable, less prone to deviation and jamming, thus ensuring that the support strip enters the rebar cutting machine body stably and efficiently, improving the use effect and working efficiency of the rebar cutting machine body. Attached Figure Description
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0023] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the auxiliary device of this utility model; Figure 3 This is a utility model Figure 2 A schematic diagram of the side structure; Figure 4 This is a schematic diagram of the structure of the protective component of this utility model.
[0024] Legend: 1. Beef cutting machine; 2. Drive motor; 3. Cutting roller; 4. Hopper; 5. Auxiliary device; 51. Mounting plate; 52. Rotating rod; 53. Rotating plate; 54. Assembly plate; 55. Auxiliary roller; 56. Sprocket; 57. Chain; 58. Belt; 59. Roller; 510. Guide wheel; 511. Arc plate; 512. Servo motor; 513. Reinforcing ring; 514. Limiting plate; 515. Stabilizing plate; 516. Guard rod; 6. Protective components; 61. Protective cover; 62. Fixing plate; 63. Bolt; 64. Positioning frame. Detailed Implementation
[0025] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.
[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" or "linked" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a mechanical connection or an electrical connection; it can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0027] Figure 1 and Figure 2 An automated rebar cutting machine is shown, including a rebar cutting machine body 1, a drive motor 2 is provided on the surface of the rebar cutting machine body 1, a cutter roller 3 is installed on the inner wall of the rebar cutting machine body 1, and a material bin 4 is provided on the rebar cutting machine body 1 near the cutter roller 3. An auxiliary device 5 is provided on the surface of the rebar cutting machine body 1, wherein the auxiliary device 5 uses a rotating plate 53 and an auxiliary roller 55 to stably process the support strip of the LED beads from the rebar cutting machine body 1. A protective component 6 is provided on the surface of the rebar cutting machine body 1 at the discharge port.
[0028] Figure 1 , Figure 2 and Figure 3The auxiliary device 5 shown includes two mounting plates 51 installed on both sides of the feed inlet of the rebar cutter body 1. A rotating rod 52 is mounted on the inner wall of both mounting plates 51, and several evenly distributed rotating plates 53 are fixedly connected to the arc surface of the rotating rod 52. One end of the rotating rod 52 is connected to a servo motor 512 on the mounting plate 51. Assembly plates 54 are fixedly installed on both sides of the discharge outlet of the rebar cutter body 1. An auxiliary roller 55 is rotatably mounted on the surface of both assembly plates 54, and the two auxiliary rollers 55 are connected by the meshing of a sprocket 56 and a chain 57. The rotating rod 52 is connected to one of the auxiliary rollers 55 by a sliding arrangement of a belt 58 and a roller 59. Two guide wheels 510 and an arc-shaped plate 511 on one side of the rebar cutter body 1 limit the movement of the belt 58. When using the rebar cutter body 1 to cut and separate LED beads, the rebar cutter body 1 is first started, causing the drive motor 2 to run, thereby driving the cutter roller 3. Simultaneously, the servo motor 512 on one side of the rebar cutting machine body 1 is started. The servo motor 512 drives the rotating rod 52 to rotate on the surface of the mounting plate 51. Then, the bracket strip equipped with LED beads is inserted into the feed port of the rebar cutting machine body 1. At this time, the rotating plate 53 on the surface of the rotating rod 52 will press and drive the bracket strip to enter the position of the cutter roller 3 under the rotation. Then, under the cutting of the cutter roller 3, the LED beads and the bracket strip are cut and separated. The LED beads will fall into the hopper 4. Because the auxiliary roller 55 is connected to the rotating rod 52 through the belt 58 and the roller 59, the two auxiliary rollers 55 on the mounting plate 54 will rotate. This will cause the cut waste bracket strip to be conveyed out of the equipment under the friction drive of the auxiliary roller 55. At this time, when using the rebar cutting machine body 1 to cut and separate the LED bead bracket strip, the conveying displacement of the bracket strip can be more stable, and it is not easy to deviate or get stuck. This ensures that the bracket strip enters the rebar cutting machine body 1 stably and efficiently, improving the use effect and working efficiency of the rebar cutting machine body 1.
[0029] Figure 1 , Figure 2 and Figure 3 The auxiliary device 5 shown also includes a reinforcing ring 513 installed on the arc surface of the auxiliary roller 55. The reinforcing ring 513 improves the performance of the auxiliary roller 55. The rubber reinforcing ring 513 increases the friction when the auxiliary roller 55 drives the waste support strip to output, thus making the output of waste more stable. The auxiliary device 5 also includes a protective rod 516 installed on the surface of the rotating plate 53. The protective rod improves the protective performance of the rotating plate 53. The sponge protective rod 516 prevents excessive compression when the rotating plate 53 is pressed into contact with the lamp bead support strip.
[0030] Figure 1 , Figure 2 and Figure 3The auxiliary device 5 shown also includes a stabilizing plate 515 installed on one side of the rebar cutting machine body 1. The belt 58 is connected to the inner wall of the stabilizing plate 515. The stabilizing plate 515 allows the belt 58 to slide through the inner wall of the stabilizing plate 515 when it rotates, thus preventing it from shifting and loosening. A limiting plate 514 is installed on the surface of the rebar cutting machine body 1 at the feed inlet. The limiting plate 514 improves the convenience of the support strip. The limiting plate 514 limits the LED bead support strip when it enters the feed inlet, preventing it from shifting and facilitating the stable positioning of the auxiliary device 5.
[0031] Figure 1 , Figure 2 and Figure 4 The protective component 6 shown includes a protective cover 61, wherein fixed plates 62 are fixedly connected to both sides of the surface of the protective cover 61, wherein the fixed plates 62 are inserted into the positioning frame 64 installed on the surface of the rebar cutter body 1, and the fixed plates 62 and the positioning frame 64 are connected and fixed by bolts 63. When protective measures are taken at the discharge position of the rebar cutter body 1, the fixed plates 62 fixedly connected to both sides of the surface of the protective cover 61 are first inserted into the inner wall of the positioning frame 64 fixedly connected to the surface of the rebar cutter body 1, and then the bolts 63 penetrate the surface of the positioning frame 64 to form a fixed connection with the fixed plates 62.
[0032] Working principle: When using the rebar cutting machine body 1 to separate LED beads, first start the rebar cutting machine body 1 to run the drive motor 2, which in turn drives the cutter roller 3. At the same time, start the servo motor 512 on one side of the rebar cutting machine body 1. The servo motor 512 will drive the rotating rod 52 to rotate on the surface of the mounting plate 51. Then, insert the bracket strip equipped with LED beads into the feed port of the rebar cutting machine body 1. At this time, the rotating plate 53 on the surface of the rotating rod 52 will press the drive bracket strip to stably enter the position of the cutter roller 3 under the rotation. Then, the LED beads are cut by the cutter roller 3. After separation, the LED beads will fall into the hopper 4. Because the auxiliary roller 55 and the rotating rod 52 are connected through the belt 58 and roller 59, the two auxiliary rollers 55 on the assembly plate 54 will rotate, so that the cut waste support strip will be conveyed out of the equipment under the friction drive of the auxiliary roller 55. At this time, when using the rebar cutter body 1 to cut and separate the LED bead support strip, the conveying displacement of the support strip can be more stable, and it is not easy to deviate or get stuck. This ensures that the support strip enters the rebar cutter body 1 stably and efficiently, improving the use effect and working efficiency of the rebar cutter body 1.
[0033] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. An automated tendon cutting machine, comprising a tendon cutting machine body (1), characterized in that: The surface of the rebar cutting machine body (1) is provided with a drive motor (2), wherein a cutter roller (3) is installed on the inner wall of the rebar cutting machine body (1), and a hopper (4) is provided on the rebar cutting machine body (1) near the cutter roller (3). An auxiliary device (5) is provided on the surface of the rebar cutting machine body (1), wherein the auxiliary device (5) uses a rotating plate (53) and an auxiliary roller (55) to allow the lamp bead support strip to enter and exit the rebar cutting machine body (1). The auxiliary device (5) includes two mounting plates (51) installed on both sides of the feed inlet of the rebar cutting machine body (1), wherein a rotating rod (52) is installed on the inner wall of the two mounting plates (51), and several evenly circumferentially distributed rotating plates (53) are fixedly connected to the arc surface of the rotating rod (52), and one end of the rotating rod (52) is connected to a servo motor (512) on the mounting plate (51). The surface of the rebar cutting machine body (1) is located at the discharge point. Assembly plates (54) are fixedly installed on both sides of the opening. Auxiliary rollers (55) are rotatably mounted on the surfaces of the two assembly plates (54). The two auxiliary rollers (55) are connected by the meshing of sprockets (56) and chains (57). The rotating rod (52) is connected to one of the auxiliary rollers (55) by the sliding arrangement of belts (58) and rollers (59). Two guide wheels (510) and arc plates (511) on one side of the body (1) of the tendon cutting machine limit the operation of the belt (58). The auxiliary device (5) also includes a reinforcing ring (513) installed on the arc surface of the auxiliary roller (55), which improves the performance of the auxiliary roller (55). The auxiliary device (5) also includes a protective rod (516) installed on the surface of the rotating plate (53), which improves the protective performance of the rotating plate (53).
2. The automated tendon cutting machine according to claim 1, characterized in that: The auxiliary device (5) also includes a stabilizing plate (515) installed on one side of the body (1) of the tendon cutting machine, wherein the belt (58) passes through the inner wall of the stabilizing plate (515).
3. An automated tendon cutting machine according to claim 2, characterized in that: The surface of the main body (1) of the rebar cutter is equipped with a limiting plate (514) at the feed inlet, wherein the limiting plate (514) improves the convenience of conveying the support strip.
4. An automated tendon cutting machine according to claim 3, characterized in that: The surface of the main body (1) of the rebar cutter is provided with a protective component (6) at the discharge port, wherein the protective component (6) ensures the stable output of the waste support strip.
5. An automated tendon cutting machine according to claim 4, characterized in that: The protective component (6) includes a protective cover (61), wherein a fixing plate (62) is fixedly connected to both sides of the surface of the protective cover (61), wherein the fixing plate (62) is inserted into the positioning frame (64) installed on the surface of the rebar cutter body (1), and the fixing plate (62) and the positioning frame (64) are connected and fixed by bolts (63).