Adjustable steel grating production device
Patent Information
- Application Number
- CN202522012206.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-09-18
AI Technical Summary
[0004]本申请所要解决的一个技术问题是:现有的金属制品生产装置的定位结构固定,仅能适配单一规格的钢格板,部分装置虽具备调节功能,但调节部件无法实现同步联动,难以保障不同位置的定位精度统一的问题
本实用新型在使用时,在钢格板尺寸适配与同步调节灵活性方面,由电机、连接带、旋转块、螺纹杆、活动板、导向槽、活动块组成的调节结构发挥核心作用。电机通过连接带带动旋转块旋转,进而驱动螺纹杆转动,使活动板通过连接件沿螺纹杆移动,且活动板通过限位槽与第一限位杆限位滑动,确保移动平稳不偏移;活动板上开设的多个不同倾斜角度的导向槽,与连接块、活动块配合,当活动板移动时,可通过导向槽带动多个活动块沿第二限位杆同步偏移——这种同步调节结构能灵活适配不同尺寸的钢格板本体,无需更换模具即可完成不同规格钢格板的定位,大幅提升装置的适配性与生产灵活性,同时工作台两侧的担放板可对钢格板本体起到稳定支撑作用,避免生产过程中钢格板偏移。
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Figure CN224808651U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal product manufacturing technology, specifically to an adjustable steel grating production device. Background Technology
[0002] Adjustable steel grating production equipment is a specialized piece of equipment used in the metal products manufacturing industry for the positioning and auxiliary production of steel gratings. This equipment, through its flexible adjustable structure, adapts to steel gratings of different specifications, achieving precise positioning and stable support during the welding, cutting, and assembly processes of the steel gratings. This ensures smooth production processes and high-quality steel grating products, making it suitable for mass production scenarios and providing production support for steel gratings of various sizes required in fields such as construction, municipal engineering, and industrial platforms.
[0003] Traditional steel grating production equipment suffers from significant shortcomings in terms of size adaptability and adjustment flexibility. Most equipment has a fixed positioning structure, only adaptable to a single specification of steel grating. When producing steel grating of different sizes, corresponding molds or the entire positioning component must be replaced, resulting in cumbersome and time-consuming operations that severely impact production efficiency. While some equipment possesses adjustment functions, the adjustment components cannot achieve synchronous linkage, requiring manual adjustment of multiple positioning structures one by one. This not only easily leads to adjustment errors and steel grating positioning misalignment but also makes it difficult to guarantee consistent positioning accuracy across different positions. Furthermore, existing equipment lacks stable guiding and limiting structures for its adjustment components, making it prone to jamming or misalignment during adjustment, further reducing accuracy. Additionally, some equipment has an unreasonable design for the steel grating support structure, causing the steel grating to wobble during production due to unstable support, failing to meet the high-efficiency production requirements of "flexible adaptation and precise synchronous adjustment" in steel grating production. Therefore, we propose an adjustable steel grating production device. Utility Model Content
[0004] One of the technical problems this application aims to solve is that the positioning structure of existing metal product manufacturing equipment is fixed and can only be adapted to a single specification of steel grating. Although some equipment has adjustment functions, the adjustment components cannot achieve synchronous linkage, making it difficult to ensure the uniformity of positioning accuracy at different positions.
[0005] To solve the above-mentioned technical problems, this application provides an adjustable steel grating production device, including a workbench. A base plate is fixedly connected to one outer wall of the upper end of the workbench. A motor is fixedly connected to one outer wall of the upper end of the base plate. A connecting belt is movably connected to one outer wall of the motor. A rotating block is movably connected to one inner wall of the connecting belt. A threaded rod is fixedly connected to the inner wall of the rotating block. A connecting member is threadedly connected to the outer walls of both sides of the threaded rod. A movable plate is fixedly connected to the lower end of the connecting member. Multiple guide grooves are provided on the movable plate. A limiting groove is provided on both sides of the lower end of the movable plate.
[0006] In some embodiments, multiple movable blocks are movably connected to both sides of the upper outer wall of the workbench, a connecting block is fixedly connected to the upper outer wall of one side of the movable block, multiple first limiting rods are fixedly connected to both sides of the upper outer wall of the base plate, a carrying plate is fixedly connected to both sides of the upper outer wall of the base plate, multiple steel grating bodies are movably connected to the upper outer wall of the carrying plate, multiple second limiting rods are fixedly connected to one side of the upper outer wall of the base plate, and the lower end of the movable block is movably connected to the outer wall of the second limiting rod.
[0007] In some embodiments, an electromagnetic slide groove is provided on both outer walls of the worktable, a push rod is slidably connected to one side of the inner wall of the electromagnetic slide groove, a truss is fixedly connected to one outer wall of the upper part of the worktable, a controller is provided on one outer wall of the truss, and a die-casting device is connected to one outer wall of the lower end of the truss.
[0008] In some embodiments, a connecting block provided on the upper end of one side of the movable block is connected to a guide groove opened on the movable plate.
[0009] In some embodiments, the limiting grooves opened on both sides of the lower end of the movable plate are correspondingly connected to the first limiting rod provided on the outer wall of the upper side of the base plate.
[0010] In some embodiments, the plurality of movable blocks are movably connected to the steel grating body.
[0011] In some embodiments, the upper end of the push rod is located on the outer wall of the upper end of the workbench and is correspondingly connected to one side of a plurality of steel grating bodies.
[0012] In some embodiments, the side of the plurality of steel grating bodies away from the push rod is connected to a die-casting device provided at the lower end of the truss.
[0013] This utility model has at least the following beneficial effects: In use, the adjustment structure, consisting of a motor, connecting belt, rotating block, threaded rod, movable plate, guide groove, and movable block, plays a crucial role in the flexibility of steel grating size adaptation and synchronous adjustment. The motor drives the rotating block to rotate via the connecting belt, which in turn drives the threaded rod to rotate, causing the movable plate to move along the threaded rod via the connecting piece. The movable plate is limited by the limiting groove and the first limiting rod, ensuring smooth and non-deviational movement. Multiple guide grooves with different inclination angles on the movable plate cooperate with the connecting block and movable block. When the movable plate moves, the guide grooves can drive multiple movable blocks to move synchronously along the second limiting rod. This synchronous adjustment structure can flexibly adapt to steel grating bodies of different sizes, and can complete the positioning of steel gratings of different specifications without changing the mold, greatly improving the adaptability and production flexibility of the device. At the same time, the support plates on both sides of the workbench can provide stable support for the steel grating body, preventing the steel grating from shifting during production. In use, this invention achieves integrated transmission and welding operations by coordinating the electromagnetic chute, push rod, die-casting device, and truss to automate and streamline the steel grating production process. The electromagnetic chute drives the push rod laterally via electromagnetic effect, automatically and smoothly pushing the steel grating body to the bottom of the die-casting device, eliminating the need for manual handling and reducing labor costs and operational errors. The truss provides a stable mounting foundation for the controller and die-casting device, which precisely aligns with the pushed-in steel grating body, welding the welding rod to the grating body to complete the core production process. The entire process—from steel grating positioning and transmission to welding—is seamlessly integrated, enabling automated continuous production, significantly improving production efficiency, and avoiding production stoppages caused by fragmented processes. Attached Figure Description
[0014] Figure 1 This is a first-person perspective schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the overall structure of the present invention from a second perspective; Figure 3 This is a schematic diagram of the adjustment mechanism of this utility model; Figure 4 This is a schematic diagram showing the disassembled structure of the adjustment mechanism of this utility model.
[0015] In the diagram: 1. Workbench; 2. Base plate; 3. Motor; 4. Connecting belt; 5. Rotating block; 6. Threaded rod; 7. Connecting piece; 8. Movable plate; 9. Guide groove; 10. Limiting groove; 11. Connecting block; 12. Movable block; 13. First limiting rod; 14. Support plate; 15. Steel grating body; 16. Electromagnetic slide; 17. Push rod; 18. Truss; 19. Controller; 20. Die-casting device; 21. Second limiting rod. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Example 1: Please refer to Figure 1-4This utility model provides a technical solution: an adjustable steel grating production device, including a workbench 1, a base plate 2 fixedly connected to one outer wall of the upper end of the workbench 1, a motor 3 fixedly connected to one outer wall of the upper end of the base plate 2, a connecting belt 4 movably connected to one outer wall of the motor 3, a rotating block 5 movably connected to one inner wall of the connecting belt 4, a threaded rod 6 fixedly connected to the inner wall of the rotating block 5, a connecting piece 7 threadedly connected to both outer walls of the threaded rod 6, a movable plate 8 fixedly connected to the lower end of the connecting piece 7, multiple guide grooves 9 opened on the movable plate 8, a limiting groove 10 opened on both sides of the lower end of the movable plate 8, and multiple movable blocks 12 movably connected to both sides of the upper outer wall of the workbench 1, with one side of the movable block 12... The connecting block 11 at one end is connected to the guide groove 9 on the movable plate 8. The connecting block 11 is fixedly connected to the upper outer wall of one side of the movable block 12. Multiple first limiting rods 13 are fixedly connected to the upper outer walls of both sides of the bottom plate 2. The limiting grooves 10 on both sides of the lower end of the movable plate 8 are connected to the first limiting rods 13 on one side of the upper outer wall of the bottom plate 2. A support plate 14 is fixedly connected to both sides of the upper outer wall of the bottom plate 2. Multiple steel grating bodies 15 are movably connected to the upper outer wall of the support plate 14. Multiple movable blocks 12 are movably connected to the steel grating bodies 15. Multiple second limiting rods 21 are fixedly connected to one side of the upper outer wall of the bottom plate 2. The lower end of the movable block 12 is movably connected to the outer wall of the second limiting rod 21.
[0018] In this embodiment, a workbench 1 is designed, with a base plate 2 fixedly connected to the upper outer wall of the workbench 1. A motor 3 is fixedly connected to one side of the upper outer wall of the base plate 2. A connecting belt 4 is connected to one side of the output end of the motor 3, and a rotating block 5 is movably connected to the other side of the connecting belt 4. Therefore, starting the motor 3 can drive the connecting belt 4 to shift, which in turn can drive the rotating block 5 to rotate. A threaded rod 6 is fixedly connected to one side of the inner wall of the rotating block 5, and a movable plate 8 is movably connected to one side of the outer wall of the threaded rod 6 through a connector 7. Therefore, the rotating block 5 can drive the threaded rod 6 to rotate, which in turn causes the movable plate 8 to shift on the threaded rod 6 through the connector 7. A limiting groove 10 is provided at the lower end of the movable plate 8, and a first limiting rod 13 is provided on one side of the upper outer wall of the workbench 1. Therefore, the movable plate 8 can pass through the limiting groove 10. The first limiting rod 13 limits the sliding motion to prevent deviation. Multiple guide grooves 9 are provided on the movable plate 8. The guide grooves 9 are arranged at different inclination angles. A connecting block 11 is movably connected to one side of the inner wall of the guide groove 9. The lower end of the connecting block 11 is fixedly connected to the movable block 12. Therefore, when the movable plate 8 deviates, the multiple movable blocks 12 can deviate synchronously through the connection between the guide groove 9 and the connecting block 11. The lower end of the movable block 12 is limited by the second limiting rod 21 provided on the upper end of the workbench 1. The movable blocks 12 can be movably connected to the steel grating body 15, thereby adapting to steel grating bodies 15 of different sizes for production operations. Support plates 14 are provided on the outer walls of both sides of the upper end of the workbench 1, which can support the steel grating body 15.
[0019] Example 2: Please refer to Figure 1-2 An electromagnetic slide groove 16 is provided on both outer walls of the workbench 1. A push rod 17 is slidably connected to one side of the inner wall of the electromagnetic slide groove 16. The upper end of the push rod 17 is located on the outer wall of the upper side of the workbench 1 and is correspondingly connected to one side of multiple steel grating bodies 15. A truss 18 is fixedly connected to the outer wall of the upper side of the workbench 1. A controller 19 is provided on the outer wall of one side of the truss 18. A die-casting device 20 is connected to the outer wall of the lower side of the truss 18. The side of the multiple steel grating bodies 15 away from the push rod 17 is correspondingly connected to the die-casting device 20 at the lower end of the truss 18.
[0020] In this embodiment, electromagnetic grooves 16 are provided on both outer walls of the workbench 1. A push rod 17 is movably connected to one side of the inner wall of the electromagnetic groove 16. The electromagnetic effect in the electromagnetic groove 16 can drive the push rod 17 to shift laterally on the upper outer wall of the workbench 1, thereby connecting with one side of the steel grating body 15 and playing a pushing role. A truss 18 is fixedly connected to the upper outer wall of the workbench 1. A controller 19 is fixedly connected to the upper outer wall of the truss 18. Therefore, the device can be operated by the controller 19. A die-casting device 20 is provided on the lower side of the truss 18 and the side away from the push rod 17. Therefore, when the push rod 17 pushes the steel grating body 15, it can be pushed to the lower side of the die-casting device 20. At this time, the welding rod can be welded to the steel grating body 15 by the die-casting device 20, thereby completing the production operation.
[0021] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.
Claims
1. An adjustable steel grating production apparatus, comprising a workbench (1), characterized in that: A base plate (2) is fixedly connected to one side of the upper end of the workbench (1). A motor (3) is fixedly connected to one side of the upper end of the base plate (2). A connecting belt (4) is movably connected to one side of the outer wall of the motor (3). A rotating block (5) is movably connected to one side of the inner wall of the connecting belt (4). A threaded rod (6) is fixedly connected to the inner wall of the rotating block (5). A connector (7) is threadedly connected to both sides of the outer wall of the threaded rod (6). A movable plate (8) is fixedly connected to the lower end of the connector (7). Multiple guide grooves (9) are provided on the movable plate (8). A limiting groove (10) is provided on both sides of the lower end of the movable plate (8).
2. The adjustable steel grating production device according to claim 1, characterized in that: Multiple movable blocks (12) are movably connected to both sides of the upper outer wall of the workbench (1). A connecting block (11) is fixedly connected to the upper outer wall of one side of the movable block (12). Multiple first limiting rods (13) are fixedly connected to both sides of the upper outer wall of the base plate (2). A carrying plate (14) is fixedly connected to both sides of the upper outer wall of the base plate (2). Multiple steel grating bodies (15) are movably connected to the upper outer wall of the carrying plate (14). Multiple second limiting rods (21) are fixedly connected to one side of the upper outer wall of the base plate (2). The lower end of the movable block (12) is movably connected to the outer wall of the second limiting rod (21).
3. The adjustable steel grating production apparatus according to claim 1, characterized in that: An electromagnetic slide groove (16) is provided on both sides of the outer wall of the workbench (1). A push rod (17) is slidably connected to one side of the inner wall of the electromagnetic slide groove (16). A truss (18) is fixedly connected to one side of the upper outer wall of the workbench (1). A controller (19) is provided on one side of the outer wall of the truss (18). A die-casting device (20) is connected to one side of the lower outer wall of the truss (18).
4. The adjustable steel grating production apparatus according to claim 2, characterized in that: The connecting block (11) provided on the upper side of the movable block (12) is connected to the guide groove (9) opened on the movable plate (8).
5. The adjustable steel grating production apparatus according to claim 2, characterized in that: The limiting grooves (10) on both sides of the lower end of the movable plate (8) are connected to the first limiting rod (13) on the outer wall of the upper side of the base plate (2).
6. The adjustable steel grating production apparatus according to claim 2, characterized in that: The multiple movable blocks (12) are movably connected to the steel grating body (15).
7. The adjustable steel grating production apparatus according to claim 3, characterized in that: The upper end of the push rod (17) is located on the outer wall of the upper end of the workbench (1) and is connected to one side of the multiple steel grating bodies (15).
8. The adjustable steel grating production apparatus according to claim 2, characterized in that: The side of each of the steel grating bodies (15) away from the push rod (17) is connected to the die-casting device (20) provided at the lower end of the truss (18).