Double-station multifunctional cleaning machine

Abstract

The utility model discloses a kind of double-station multifunctional cleaning machines, belong to cleaning machine technical field, including rack, the workbench one side middle of rack is equipped with transplanting work platform, the utility model is through clamping finger air cylinder, sliding table air cylinder, servo motor, screw module cooperation, height and horizontal angle function can be realized adjustment, to adapt to workpiece of different size and shape, by high-energy laser beam irradiation attachment or surface coating, and by servo motor connection control clamping finger air cylinder, workpiece can be realized in plane rotation effect, greatly improve the cleaning efficiency and cleaning quality of workpiece, different types, different specification workpiece can be carried out overall cleaning engraving, satisfy the diversified cleaning demand, different types of workpiece need not be equipped with different cleaning equipment, reduce equipment procurement cost and production space occupancy, reduce the production cost of enterprise, expansibility is strong, can be adapted robot automation production line.

Description

Technical Field

[0001] This utility model belongs to the field of cleaning machine technology, specifically relating to a dual-station multi-functional cleaning machine. Background Technology

[0002] Laser engraving is the most common application of laser systems. Based on the mechanism of interaction between the laser beam and the material, laser processing can be broadly divided into two categories: laser thermal processing and photochemical reaction processing. Laser thermal processing refers to using the thermal effect generated by the laser beam projected onto the material surface to complete the processing, including laser welding, laser engraving and cutting, surface modification, laser marking, laser drilling, and micromachining.

[0003] The existing technology has the following problems: 1. Traditional laser cleaning and engraving equipment has limited functionality, requires separate operation, and is inefficient; 2. The single-station design results in long processing wait times, which cannot meet the needs of mass production; 3. The cleaning effect cannot be monitored in real time during the cleaning process, which leads to some workpieces needing to be reworked multiple times, increasing energy consumption and labor costs; 4. The laser energy utilization rate is low, and manual intervention is required to switch between cleaning and engraving, making it difficult to guarantee accuracy; 5. The equipment's operating interface is complex, requiring a high level of technical skill from operators, making it difficult to learn quickly.

[0004] In view of this, a dual-station multi-functional cleaning machine is designed to solve the above problems. Utility Model Content

[0005] To address the problems mentioned in the background section, this invention provides a dual-station multi-functional cleaning machine that can adapt to the processing of workpieces of different sizes and shapes, improve the cleaning efficiency and quality of workpieces, meet diverse cleaning needs, and has strong scalability.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a dual-station multi-functional cleaning machine, comprising a frame, a transfer work platform installed in the middle of one side of the workbench of the frame, positioning mechanisms installed on both sides of the transfer work platform, positioning plates installed on the sides of the positioning mechanisms, two sets of laser cleaning mechanisms installed on the other side of the workbench of the frame, the bottom of the laser cleaning mechanisms being connected to the frame via a support frame, two sets of clamping mechanisms installed between the two sets of laser cleaning mechanisms, a transfer work platform installed in the middle of the laser cleaning mechanisms, an operation controller installed on the side of the frame, and an industrial camera installed on the side of the material sensor.

[0007] Preferably, the laser cleaning mechanism includes an X-axis lead screw module, the upper end of the support frame is fixedly connected to the X-axis lead screw module, a support plate is mounted on the upper slide of the X-axis lead screw module, a Z-axis lead screw module is mounted on the side of the support plate, a laser head is mounted on the slide of the side of the Z-axis lead screw module, and a motion drag chain is provided on the side of the X-axis lead screw module.

[0008] Preferably, the clamping mechanism includes a second lead screw module in the X-axis direction, a slide cylinder is mounted on the upper slide of the second lead screw module, a first finger clamping cylinder is mounted on the side fixing plate of the slide cylinder, a converter is connected to the side of the first finger clamping cylinder, a servo motor is connected to the side of the converter, a first gripper is connected to the output end of the first finger clamping cylinder, and a second motion drag chain is mounted on the side of the second lead screw module in the X-axis direction.

[0009] Preferably, the transplanting work platform includes a Y-axis lead screw module. A connecting plate is installed on the upper slide of the Y-axis lead screw module. Single-axis cylinders are installed at both ends of the connecting plate. The piston rod of the single-axis cylinder is connected to two guide shafts through a horizontal plate. A cutting table is connected to the top of the guide shafts. Finger-clamping cylinders are installed on both sides of the bottom of the cutting table. The piston rod of the finger-clamping cylinders is connected to a gripper. A floating joint is connected to the upper end of the single-axis cylinder.

[0010] Preferably, the positioning mechanism includes an I-shaped support plate, a dual-axis cylinder is installed at the middle of the upper end of the I-shaped support plate, and linear slide rails are installed on both sides of the upper end of the I-shaped support plate. The piston rod of the dual-axis cylinder and the upper slide block of the linear slide rail are both connected to the positioning plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are: This invention utilizes a combination of a finger-gripping cylinder, a sliding cylinder, a servo motor, and a lead screw module to adjust the height and horizontal angle of workpieces of different sizes and shapes. By irradiating the attached material or surface coating with a high-energy laser beam and controlling the finger-gripping cylinder via the servo motor, the workpiece can rotate within a plane, significantly improving cleaning efficiency and quality. It can comprehensively clean and engrave different types and specifications of workpieces, meeting diverse cleaning needs. It eliminates the need for different cleaning equipment for different types of workpieces, reducing equipment procurement costs and production space requirements, thus lowering production costs for enterprises. It also boasts strong scalability and can be adapted to robotic automated production lines. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a front view of the present invention; Figure 3 This is a schematic diagram of the laser cleaning mechanism of this utility model; Figure 4 This is a schematic diagram of the clamping mechanism of this utility model; Figure 5 This is a schematic diagram of the transplanting platform structure of this utility model; Figure 6 This is a schematic diagram of the positioning mechanism structure of this utility model; In the diagram: 1. Laser cleaning mechanism; 11. X-axis lead screw module one; 12. Laser head; 13. Z-axis lead screw module; 14. Support plate; 15. Motion cable chain one; 2. Clamping mechanism; 21. Motion cable chain two; 22. X-axis lead screw module two; 23. Slide cylinder; 24. Gripper one; 25. Finger-gripping cylinder one; 26. Converter; 27. Servo motor; 3. Support frame; 4. Positioning mechanism; 41. Dual-axis cylinder; 42. Linear slide rail; 43. I-shaped support plate; 5. Positioning plate; 6. Material sensor; 7. Transfer work platform; 71. Y-axis lead screw module; 72. Gripper two; 73. Floating joint; 74. Transfer worktable; 75. Finger-gripping cylinder two; 76. Guide shaft; 77. Single-axis cylinder; 78. Connecting plate; 8. Operation controller; 9. Frame; 10. Industrial camera. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Please see Figure 1-6 This utility model provides the following technical solution: a dual-station multi-functional cleaning machine, including a frame 9, a transfer work platform 7 installed in the middle of one side of the workbench of the frame 9, positioning mechanisms 4 installed on both sides of the transfer work platform 7, positioning plates 5 installed on the side of the positioning mechanisms 4, two sets of laser cleaning mechanisms 1 installed on the other side of the workbench of the frame 9, the bottom of the laser cleaning mechanism 1 connected to the frame 9 by a support frame 3, two sets of clamping mechanisms 2 installed between the two sets of laser cleaning mechanisms 1, the transfer work platform 7 installed in the middle of the laser cleaning mechanism 1, an operation controller 8 installed on the side of the frame 9, and an industrial camera 10 installed on the side of the material sensor 6.

[0015] Specifically, the laser cleaning mechanism 1 includes an X-axis lead screw module 11, the upper end of the support frame 3 is fixed with the X-axis lead screw module 11, the upper slide of the X-axis lead screw module 11 is equipped with a support plate 14, the side of the support plate 14 is equipped with a Z-axis lead screw module 13, the side slide of the Z-axis lead screw module 13 is equipped with a laser head 12, and the side of the X-axis lead screw module 11 is provided with a motion drag chain 15.

[0016] By adopting the above technical solution, the workpiece is transported to the bottom of the laser head 12. The X-axis lead screw module 11 moves to drive the slide to move, thereby changing the position of the laser head 12. The Z-axis lead screw module 13 drives the laser head 12 to move up and down. By moving the position of the laser head 12, it is convenient to perform engraving and cleaning operations on the workpiece.

[0017] Specifically, the clamping mechanism 2 includes an X-axis direction lead screw module 22, a slide cylinder 23 is mounted on the upper slide of the X-axis direction lead screw module 22, a finger clamping cylinder 25 is mounted on the side fixing plate of the slide cylinder 23, a converter 26 is connected to the side of the finger clamping cylinder 25, a servo motor 27 is connected to the side of the converter 26, a gripper 24 is connected to the output end of the finger clamping cylinder 25, and a motion drag chain 21 is mounted on the side of the X-axis direction lead screw module 22.

[0018] By adopting the above technical solution, the X-axis lead screw module 22 drives the slide to move, so that the gripper 24 moves close to the side of the workpiece. The gripping cylinder 25 makes the gripper 24 clamp the side of the workpiece. The servo motor 27 drives the converter 26, so that the gripper 24 drives the workpiece to rotate.

[0019] Specifically, the transplanting work platform 7 includes a Y-axis lead screw module 71. A connecting plate 78 is installed on the upper slide of the Y-axis lead screw module 71. Single-axis cylinders 77 are installed at both ends of the connecting plate 78. The piston rod of the single-axis cylinder 77 is connected to two guide shafts 76 through a horizontal plate. A cutting table 74 is connected to the top of the guide shafts 76. Finger-clamping cylinders 75 are installed on both sides of the bottom of the cutting table 74. The piston rod of the finger-clamping cylinders 75 is connected to a gripper 72. A floating joint 73 is connected to the upper end of the single-axis cylinder 77.

[0020] By adopting the above technical solution, the workpiece is placed on the transfer cutting table 74, the second finger clamping cylinder 75 drives the second hand clamp 72 to move, the second hand clamp 72 clamps the workpiece, and the Y-axis lead screw module 71 moves the workpiece.

[0021] Specifically, the positioning mechanism 4 includes an I-shaped support plate 43, a dual-axis cylinder 41 is installed in the middle of the upper end of the I-shaped support plate 43, and linear slide rails 42 are installed on both sides of the upper end of the I-shaped support plate 43. The piston rod of the dual-axis cylinder 41 and the upper slide block of the linear slide rail 42 are both connected to the positioning plate 5.

[0022] By adopting the above technical solution, the dual-axis cylinder 41 extends to drive the positioning plate 5 to move, and the positioning plate 5 pushes the side of the workpiece to move. The workpiece is located in the middle of the upper end of the transfer worktable 74, so that the workpiece is placed in the center.

[0023] The working principle and usage process of this utility model are as follows: When using this utility model, the workpiece is placed on the transfer worktable 74. Operation is controlled by the controller 8. The dual-axis cylinder 41 extends, driving the positioning plate 5 to move. The positioning plate 5 pushes the side of the workpiece to move, positioning the workpiece in the center of the upper end of the transfer worktable 74. The gripping cylinder 75 drives the gripper 72 to move, clamping the workpiece. The Y-axis lead screw module 71 moves the workpiece. The material sensor 6 and industrial camera 10 scan the workpiece. The workpiece is transported to below the laser head 12. The X-axis lead screw module 11 moves, driving the slide to move, changing the position of the laser head 12. The Z-axis lead screw module 13 moves the laser head 12 up and down. This movement of the laser head 12 facilitates engraving and cleaning operations on the workpiece. Group 22 drives the slide to move, bringing gripper 24 closer to the side of the workpiece. Gripper cylinder 25 clamps gripper 24 to the side of the workpiece, gripper cylinder 75 opens gripper 72, single-axis cylinder 77 extends to move guide shaft 76 downward, guide shaft 76 pushes the transfer table 74 downward, causing the workpiece to detach from the transfer table 74. Servo motor 27 drives converter 26, causing gripper 24 to rotate the workpiece. Single-axis cylinder 77 retracts to move guide shaft 76 upward, guide shaft 76 pushes the transfer table 74 upward, gripper cylinder 75 clamps gripper 72 to the workpiece, gripper 24 opens and separates from the workpiece, X-axis lead screw module 22 moves gripper 24 away, and the workpiece flips over for cleaning and engraving on the back. By setting two sets of laser cleaning mechanism 1 and clamping mechanism 2, dual-station processing is achieved, greatly improving the cleaning efficiency and quality of the workpiece.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dual-station multi-functional cleaning machine, comprising a frame (9), characterized in that: A transplanting work platform (7) is installed in the middle of one side of the workbench of the frame (9). A positioning mechanism (4) is installed on both sides of the transplanting work platform (7). A positioning plate (5) is installed on the side of the positioning mechanism (4). Two sets of laser cleaning mechanisms (1) are installed on the other side of the workbench of the frame (9). The bottom of the laser cleaning mechanism (1) is connected to the frame (9) through a support frame (3). Two sets of clamping mechanisms (2) are installed between the two sets of laser cleaning mechanisms (1). The transplanting work platform (7) is installed in the middle of the laser cleaning mechanism (1). An operation controller (8) is installed on the side of the frame (9). An industrial camera (10) is installed on the side of the material sensor (6).

2. The dual-station multi-functional cleaning machine according to claim 1, characterized in that: The laser cleaning mechanism (1) includes an X-axis lead screw module (11), the upper end of the support frame (3) is fixed with the X-axis lead screw module (11), the upper slide of the X-axis lead screw module (11) is equipped with a support plate (14), the side of the support plate (14) is equipped with a Z-axis lead screw module (13), the slide of the side of the Z-axis lead screw module (13) is equipped with a laser head (12), and the side of the X-axis lead screw module (11) is equipped with a motion drag chain (15).

3. The dual-station multi-functional cleaning machine according to claim 1, characterized in that: The clamping mechanism (2) includes an X-axis direction lead screw module two (22), the upper slide of the X-axis direction lead screw module two (22) is equipped with a slide cylinder (23), the side fixing plate of the slide cylinder (23) is equipped with a finger clamping cylinder one (25), the side of the finger clamping cylinder one (25) is connected to a converter (26), the side of the converter (26) is connected to a servo motor (27), the output end of the finger clamping cylinder one (25) is connected to a gripper one (24), and the side of the X-axis direction lead screw module two (22) is equipped with a motion drag chain two (21).

4. The dual-station multi-functional cleaning machine according to claim 1, characterized in that: The transplanting work platform (7) includes a Y-axis lead screw module (71). A connecting plate (78) is installed on the upper slide of the Y-axis lead screw module (71). A single-axis cylinder (77) is installed at both ends of the connecting plate (78). The piston rod of the single-axis cylinder (77) is connected to two guide shafts (76) through a horizontal plate. A cutting table (74) is connected to the top of the guide shafts (76). A finger-clamping cylinder (75) is installed on both sides of the bottom of the cutting table (74). A gripper (72) is connected to the piston rod of the finger-clamping cylinder (75). A floating joint (73) is connected to the upper end of the single-axis cylinder (77).

5. A dual-station multi-functional cleaning machine according to claim 1, characterized in that: The positioning mechanism (4) includes an I-shaped support plate (43), a dual-axis cylinder (41) is installed in the middle of the upper end of the I-shaped support plate (43), and linear slide rails (42) are installed on both sides of the upper end of the I-shaped support plate (43). The piston rod of the dual-axis cylinder (41) and the upper slide of the linear slide rail (42) are both connected to the positioning plate (5).

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