Laser cutting all-in-one machine with automatic waste collection function

Abstract

The utility model discloses a kind of laser cutting integrated machine with waste automatic collection function, it is related to laser cutting integrated machine technical field, including base, the upper side of the base is fixedly connected with portal frame, the inner surface of the portal frame is slidably connected with laser emission device, the upper side of the base is fixedly connected with containing block, the left and right sides of the containing block are evenly provided with clamping mechanism, the inner surface lower side of the base is fixedly connected with scrap storage box, the upper side of the base is fixedly connected with air inlet frame.The utility model is cooperated by fixed block, fan, box door, filter plate, extrusion plate, sliding slot, first motor, worm, worm wheel and threaded rod, can extrude the collected scrap, the volume of extruded scrap is greatly reduced, can significantly reduce the occupied space of collection container, which means that the container can accommodate more scrap, reduce the number of downtime caused by emptying container, improve the continuous operation efficiency of equipment.

Description

Technical Field

[0001] This utility model relates to the field of laser cutting integrated machine technology, specifically to a laser cutting integrated machine with automatic waste collection function. Background Technology

[0002] The laser cutting all-in-one machine with automatic waste collection function is a high-efficiency device that integrates laser cutting and automated waste treatment. It has a wide range of applications, and its core value lies in improving production efficiency, reducing labor costs, and optimizing the working environment through automated cutting and waste collection.

[0003] The existing technology has the following problems: Existing devices cannot compress the collected waste chips during use. The waste chips generated by laser cutting are loose and fluffy when not compressed, and have a large volume. Even if they are automatically collected into the container, they will quickly occupy a lot of space, leading to frequent replacement or emptying of the collection container, increasing downtime and manual operation costs, and reducing the continuous operation efficiency of the equipment. In addition, existing devices cannot adjust the airflow direction for collecting waste chips. When laser cutting workpieces of different materials and thicknesses, the direction and shape of the waste chip splashes vary. If the airflow direction is fixed, it is difficult to adapt to different cutting scenarios. A fixed airflow cannot accurately cover these areas, resulting in some waste chips remaining on the worktable, guide rails, or near the cutting head. Utility Model Content

[0004] This invention provides a laser cutting integrated machine with automatic waste collection function to solve the problems existing in the background art.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: A laser cutting integrated machine with automatic waste collection function includes a base, a gantry frame fixedly connected to the upper side of the base, a laser emitting device slidably connected to the inner surface of the gantry frame, a holding block fixedly connected to the upper side of the base, clamping mechanisms provided on both the left and right sides of the holding block, a chip storage box fixedly connected to the lower inner surface of the base, and an air inlet frame fixedly connected to the upper side of the base.

[0006] A further improvement of this utility model is that: a fan is fixedly connected to the lower inner surface of the base, the input pipe of the fan is fixedly connected to the chip collection box, an exhaust pipe is fixedly connected through the upper side of the chip collection box, the outer wall of the exhaust pipe is fixedly connected to the air inlet frame, and a fixing block is fixedly connected to the rear side of the chip collection box.

[0007] A further improvement of this utility model is that: a filter plate is fixedly connected to the inner surface of the chip collection box, two sliding grooves are provided on the front side of the fixed block, a box door is rotatably connected to the front side of the chip collection box, and a moving plate is slidably connected to the inner surface of the sliding groove.

[0008] A further improvement of this utility model is that: a first motor is fixedly connected to the rear side of the fixed block, a worm gear is fixedly connected to the output end of the first motor, a worm wheel is meshed with the outer wall of the worm gear, a threaded rod is fixedly connected through the left side of the worm wheel, the outer wall of the threaded rod is threadedly connected to the moving plate, both ends of the threaded rod are rotatably connected to the fixed block, a pressing plate is fixedly connected to the end of the moving plate away from the threaded rod, and the outer wall of the pressing plate is slidably connected to the chip storage box.

[0009] A further improvement of this utility model is that: two rotating shafts are rotatably connected through the upper side of the air intake frame, a guide plate is fixedly connected to the outer wall of the rotating shaft, a gear is fixedly connected to the upper end of the rotating shaft, a support plate is fixedly connected to the upper side of the air intake frame, and a second motor is fixedly connected to the right side of the support plate.

[0010] A further improvement of the present invention is that: the output shaft of the second motor is fixedly connected to a rotating column, the outer wall of the rotating column is provided with an annular inclined groove, a fixed frame is provided on the upper side of the air intake frame, a guide post is fixedly connected to the inner surface of the fixed frame, the outer wall of the guide post is slidably connected to the annular inclined groove, and a movable plate is fixedly connected to the outer wall of the fixed frame.

[0011] A further improvement of the present invention is that: a limiting plate is fixedly connected to the upper side of the air intake frame, the outer wall of the limiting plate is slidably connected to the movable plate, a rack is fixedly connected to the rear side of the movable plate, and the outer wall of the gear is meshed with the rack.

[0012] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows: 1. This utility model provides a laser cutting integrated machine with automatic waste collection function. Through the cooperation of a fixed block, fan, box door, filter plate, extrusion plate, slide groove, first motor, worm, worm wheel and threaded rod, the collected waste chips can be extruded. The volume of the extruded waste chips is greatly reduced, which can significantly reduce the space occupied by the collection container. This means that the container can hold more waste chips, reduce the number of downtimes caused by emptying the container, and improve the continuous operation efficiency of the equipment.

[0013] 2. This utility model provides a laser cutting integrated machine with automatic waste collection function. Through the cooperation of air guide plate, rotating shaft, gear, limiting plate, movable plate, rack, support plate, second motor, rotating column and annular inclined groove, the airflow direction of waste collection can be adjusted. The adjustable airflow direction can accurately match the waste trajectory in different scenarios, and guide the airflow to cover the splash area in a targeted manner, reduce the residue of waste on the worktable, guide rail and near the cutting head, avoid equipment wear or reduction of cutting accuracy caused by waste accumulation, and reduce the frequency of manual cleaning. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial structural schematic diagram of the present invention; Figure 3 This is a schematic diagram of the internal structure of the chip collection box of this utility model; Figure 4 This is a schematic diagram of the internal structure of the fixing block of this utility model; Figure 5 This is a schematic diagram of the adjustment structure of this utility model; Figure 6 for Figure 5 Enlarged schematic diagram of the structure at point A in the middle.

[0015] In the diagram: 1. Base; 2. Gantry frame; 3. Laser emitting device; 4. Holding block; 5. Clamping mechanism; 6. Chip storage box; 7. Air inlet frame; 8. Air extraction pipe; 9. Fixing block; 10. Fan; 11. Box door; 12. Filter plate; 13. Extrusion plate; 14. Slide groove; 15. First motor; 16. Worm gear; 17. Worm wheel; 18. Threaded rod; 19. Moving plate; 21. Air guide plate; 22. Rotating shaft; 23. Gear; 24. Limiting plate; 25. Movable plate; 26. Rack; 27. Support plate; 28. Second motor; 29. ​​Rotating column; 30. Annular inclined groove; 31. Guide column; 32. Fixing frame. Detailed Implementation

[0016] To make the technical means, creative features, objectives, and effects of this utility model easier to understand, the following describes this utility model in conjunction with specific embodiments: like Figure 1As shown, this utility model provides a laser cutting integrated machine with automatic waste collection function, including a base 1, a gantry frame 2 fixedly connected to the upper side of the base 1, a laser emitting device 3 slidably connected to the inner surface of the gantry frame 2, a holding block 4 fixedly connected to the upper side of the base 1, clamping mechanisms 5 provided on both the left and right sides of the holding block 4, a chip storage box 6 fixedly connected to the lower inner surface of the base 1, and an air inlet frame 7 fixedly connected to the upper side of the base 1. The workpiece to be cut is placed on the holding block 4, and the workpiece is clamped by the clamping mechanisms 5 on both sides. To prevent workpiece displacement during cutting, the laser emitting device 3 is activated, which can slide along the gantry 2 to precisely cut the workpiece. At the same time, the blower 10 is activated, and the blower 10 generates negative pressure through the pipeline connected to the chip storage box 6. The exhaust pipe 8 on the chip storage box 6 draws in the airflow from the air inlet frame 7. The waste chips generated during cutting are drawn into the chip storage box 6 through the air inlet frame 7 and the exhaust pipe 8 under the action of the airflow. The filter plate 12 can intercept the waste chips to prevent them from entering the blower 10 and affecting its normal operation, thus realizing the initial automatic collection of waste chips.

[0017] like Figure 2-4 As shown, this utility model provides a technical solution: Preferably, a fan 10 is fixedly connected to the lower inner surface of the base 1, the input pipe of the fan 10 is fixedly connected to the chip collection box 6, an exhaust pipe 8 is fixedly connected through the upper side of the chip collection box 6, the outer wall of the exhaust pipe 8 is fixedly connected to the air inlet frame 7, a fixing block 9 is fixedly connected to the rear side of the chip collection box 6, a filter plate 12 is fixedly connected to the inner surface of the chip collection box 6, two sliding grooves 14 are opened on the front side of the fixing block 9, a box door 11 is rotatably connected to the front side of the chip collection box 6, a moving plate 19 is slidably connected to the inner surface of the sliding grooves 14, a first motor 15 is fixedly connected to the rear side of the fixing block 9, a worm gear 16 is fixedly connected to the output end of the first motor 15, a worm wheel 17 is meshed with the outer wall of the worm gear 16, a threaded rod 18 is fixedly connected through the left side of the worm wheel 17, the outer wall of the threaded rod 18 is threadedly connected to the moving plate 19, and both ends of the threaded rod 18 are... The moving plate 19 is rotatably connected to the fixed block 9. The end of the moving plate 19 away from the threaded rod 18 is fixedly connected to the pressing plate 13. The outer wall of the pressing plate 13 is slidably connected to the chip storage box 6. When a certain amount of waste chips are collected in the chip storage box 6, the first motor 15 is started. The first motor 15 drives the worm gear 16 to rotate. The worm gear 16 meshes with the worm wheel 17, thereby driving the worm wheel 17 and the threaded rod 18 that is fixed through it to rotate. The threaded rod 18 is threadedly connected to the moving plate 19, and the moving plate 19 slides in the slide groove 14 of the fixed block 9. Therefore, the rotation of the threaded rod 18 will push the two moving plates 19 to move towards the middle, thereby driving the pressing plate 13 to slide in the chip storage box 6 and press the waste chips in the chip storage box 6. After the pressing is completed, the first motor 15 is started in reverse to reset the pressing plate 13. Subsequently, the pressed waste chips can be cleaned by opening the box door 11 to achieve the purpose of reducing the volume of waste chips and reducing the space occupied by the container.

[0018] like Figure 5-6 As shown, this utility model provides a technical solution: Preferably, two rotating shafts 22 are rotatably connected through the upper side of the air intake frame 7. A guide plate 21 is fixedly connected to the outer wall of the rotating shaft 22, and a gear 23 is fixedly connected to the upper end of the rotating shaft 22. A support plate 27 is fixedly connected to the upper side of the air intake frame 7, and a second motor 28 is fixedly connected to the right side of the support plate 27. A rotating column 29 is fixedly connected to the output shaft of the second motor 28. An annular inclined groove 30 is formed on the outer wall of the rotating column 29. A fixed frame 32 is provided on the upper side of the air intake frame 7. A guide column 31 is fixedly connected to the inner surface of the fixed frame 32. The outer wall of the guide column 31 is slidably connected to the annular inclined groove 30. A movable plate 25 is fixedly connected to the outer wall of the fixed frame 32. A limiting plate 24 is fixedly connected to the upper side of the air intake frame 7. The outer wall of the limiting plate 24 is slidably connected to the movable plate 25. A rack 26 is fixedly connected to the rear side. The outer wall of the gear 23 meshes with the rack 26. When the airflow direction needs to be adjusted according to the material, thickness and other differences of the workpiece being cut, the second motor 28 is started. The second motor 28 drives the rotating column 29 to rotate. The annular inclined groove 30 on the outer wall of the rotating column 29 slides with the guide post 31 in the fixed frame 32. Since the movable plate 25 can only slide horizontally under the restriction of the limiting plate 24, when the rotating column 29 rotates, the annular inclined groove 30 will push the fixed frame 32 and the movable plate 25 to move back and forth through the guide post 31. The rack 26 on the rear side of the movable plate 25 meshes with the gear 23. The movement of the rack 26 drives the gear 23 and the rotating shaft 22 to rotate. The air guide plate 21 on the outer wall of the rotating shaft 22 rotates accordingly, thereby changing the airflow direction in the air intake frame 7, so that the airflow can accurately cover the splashing area of ​​waste in different scenarios.

[0019] The working principle of this laser cutting all-in-one machine with automatic waste collection function will be explained in detail below.

[0020] like Figure 1-6As shown, after a certain amount of waste chips are collected in the chip collection box 6, the first motor 15 is started. The first motor 15 drives the worm gear 16 to rotate. The worm gear 16 meshes with the worm wheel 17, thereby driving the worm wheel 17 and the threaded rod 18 that is fixed through it to rotate. The threaded rod 18 is threadedly connected to the moving plate 19, and the moving plate 19 slides in the groove 14 of the fixed block 9. Therefore, the rotation of the threaded rod 18 will push the two moving plates 19 to move towards the middle, thereby driving the pressing plate 13 to slide in the chip collection box 6 to press the waste chips in the chip collection box 6. After the pressing is completed, starting the first motor 15 in reverse can reset the pressing plate 13. Subsequently, the pressed waste chips can be cleaned by opening the box door 11, thereby reducing the volume of waste chips and reducing the space occupied by the container. When the airflow direction needs to be adjusted according to the differences in the material and thickness of the workpiece being cut, the second motor 28 is started. The second motor 28 drives the rotating column 29 to rotate. The annular inclined groove 30 on the outer wall of the rotating column 29 slides in conjunction with the guide post 31 in the fixed frame 32. Since the movable plate 25 can only slide horizontally under the restriction of the limiting plate 24, when the rotating column 29 rotates, the annular inclined groove 30 will push the fixed frame 32 and the movable plate 25 to move back and forth through the guide post 31. The rack 26 on the rear side of the movable plate 25 meshes with the gear 23. The movement of the rack 26 drives the gear 23 and the rotating shaft 22 to rotate. The air guide plate 21 on the outer wall of the rotating shaft 22 rotates accordingly, thereby changing the airflow direction in the air intake frame 7, so that the airflow can accurately cover the splashing area of ​​waste in different scenarios.

[0021] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A laser cutting integrated machine with automatic waste collection function, characterized in that: Includes a base (1), a gantry frame (2) is fixedly connected to the upper side of the base (1), a laser emitting device (3) is slidably connected to the inner surface of the gantry frame (2), a holding block (4) is fixedly connected to the upper side of the base (1), a clamping mechanism (5) is provided on both the left and right sides of the holding block (4), a chip storage box (6) is fixedly connected to the lower side of the inner surface of the base (1), and an air inlet frame (7) is fixedly connected to the upper side of the base (1).

2. The laser cutting integrated machine with automatic waste collection function according to claim 1, characterized in that: A fan (10) is fixedly connected to the lower inner surface of the base (1). The input pipe of the fan (10) is fixedly connected to the chip collection box (6). An air extraction pipe (8) is fixedly connected through the upper side of the chip collection box (6). The outer wall of the air extraction pipe (8) is fixedly connected to the air inlet frame (7). A fixing block (9) is fixedly connected to the rear side of the chip collection box (6).

3. A laser cutting integrated machine with automatic waste collection function according to claim 2, characterized in that: The inner surface of the chip storage box (6) is fixedly connected to a filter plate (12), and two sliding grooves (14) are provided on the front side of the fixed block (9). The front side of the chip storage box (6) is rotatably connected to a box door (11), and a moving plate (19) is slidably connected to the inner surface of the sliding groove (14).

4. A laser cutting integrated machine with automatic waste collection function according to claim 3, characterized in that: A first motor (15) is fixedly connected to the rear side of the fixed block (9). A worm gear (16) is fixedly connected to the output end of the first motor (15). A worm wheel (17) is meshed with the outer wall of the worm gear (16). A threaded rod (18) is fixedly connected through the left side of the worm wheel (17). The outer wall of the threaded rod (18) is threadedly connected to the moving plate (19). Both ends of the threaded rod (18) are rotatably connected to the fixed block (9). A pressing plate (13) is fixedly connected to the end of the moving plate (19) away from the threaded rod (18). The outer wall of the pressing plate (13) is slidably connected to the chip storage box (6).

5. A laser cutting integrated machine with automatic waste collection function according to claim 1, characterized in that: Two rotating shafts (22) are rotatably connected through the upper side of the air intake frame (7). A guide plate (21) is fixedly connected to the outer wall of the rotating shaft (22). A gear (23) is fixedly connected to the upper end of the rotating shaft (22). A support plate (27) is fixedly connected to the upper side of the air intake frame (7). A second motor (28) is fixedly connected to the right side of the support plate (27).

6. A laser cutting integrated machine with automatic waste collection function according to claim 5, characterized in that: The output shaft of the second motor (28) is fixedly connected to a rotating column (29). The outer wall of the rotating column (29) is provided with an annular inclined groove (30). A fixed frame (32) is provided on the upper side of the air intake frame (7). A guide column (31) is fixedly connected to the inner surface of the fixed frame (32). The outer wall of the guide column (31) is slidably connected to the annular inclined groove (30). A movable plate (25) is fixedly connected to the outer wall of the fixed frame (32).

7. A laser cutting integrated machine with automatic waste collection function according to claim 6, characterized in that: A limiting plate (24) is fixedly connected to the upper side of the air intake frame (7). The outer wall of the limiting plate (24) is slidably connected to the movable plate (25). A rack (26) is fixedly connected to the rear side of the movable plate (25). The outer wall of the gear (23) is meshed with the rack (26).

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