A new type of welding machine
Patent Information
- Application Number
- CN202521312070.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-25
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-06-25
AI Technical Summary
[0002]焊接操作是一种常见的加工步骤,传统焊接一般是由人工操作来完成焊接工作,其不但大大增加了工人的劳动强度,而且焊接效率较低,并且由于人工误差,也难以保证焊接的质量,自动焊接机是一种可以提升焊接效率的设备,是建立在电动机控制、单片机控制及PLC控制等基础上,例如CN202223169627.9所示,其虽然可以提升焊接效率,但是其通过转盘配合阀体及卡扣和电机进行,其不但结构较为复杂,无法实现手动控制操作,难以保证焊接操作的平稳性,从而一定程度上会影响其适用范围
[0014]本实用新型具有积极的效果:本实用新型的结构设置合理,其设置有横向滑块、纵向滑块、焊枪固定支架、定位器组件、凸轮运动机械柄组件和焊枪本体,可以通过凸轮运动机械柄组件带动横向滑块平移,可带动纵向滑块纵向平移,并通过焊枪本体及定位器组件实现焊接及定位,提升了操作的便捷性和焊接的有效性及焊接的精度,便于人工手动操作控制,使用平稳可靠,适用性强。
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Figure CN224808746U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of welding equipment technology, and specifically relates to a new type of welding machine tool. Background Technology
[0002] Welding is a common processing step. Traditional welding is generally done manually, which not only greatly increases the labor intensity of workers but also results in low welding efficiency. Furthermore, due to human error, it is difficult to guarantee the quality of the weld. Automatic welding machines are devices that can improve welding efficiency. They are based on motor control, microcontroller control, and PLC control, as shown in CN202223169627.9. Although they can improve welding efficiency, they work by using a turntable in conjunction with a valve body, latches, and a motor. This makes their structure relatively complex, unable to achieve manual control, and difficult to guarantee the stability of the welding operation, thus affecting their applicability to some extent. Summary of the Invention
[0003] The purpose of this invention is to provide a new type of welding machine tool with a reasonable structural design and stable and reliable operation.
[0004] The technical solution to achieve the purpose of this utility model is a new type of welding machine tool, including a machine tool platform and a laser welding manual robotic arm set on the machine tool platform. The laser welding manual robotic arm includes a base, a horizontal slider, a vertical slider, a welding torch fixing bracket, a positioner assembly, a cam motion mechanical handle assembly, and a welding torch body. The base is located at the edge of the machine tool platform; The horizontal slider can be slidably disposed on the top surface of the base, and the vertical slider can be slidably disposed on the top surface of the horizontal slider. The welding torch fixing bracket is disposed above the longitudinal slider, and the welding torch body is fixed to one end of the welding torch fixing bracket; The cam motion mechanical handle assembly is fixed to the side of the base by screws and can control the translation of the lateral slider; The positioner assembly is fixed to the side of the base by screws, and the positioner assembly and the welding torch body are in the same direction as the base.
[0005] A further preferred embodiment is that the base has two upwardly fixed motion guide columns; The horizontal slider has two parallel waist-shaped grooves, and the vertical slider has two parallel arc-shaped grooves. The upper part of the motion guide column passes through the waist-shaped groove and the arc-shaped groove; The lateral slider moves and is guided and limited by the motion guide post, and the longitudinal slider moves by the motion guide post moving within the arc groove.
[0006] A further preferred embodiment is that a transverse slider plate is fixed to the symmetrical edge of the top surface of the base by screws, and a transverse sliding groove is provided between the transverse slider plate and the top surface of the base. The horizontal slider is mounted on the base and its symmetrical edges slide within the horizontal sliding groove.
[0007] A further preferred embodiment is that: a longitudinal slider pressure plate is fixed to the symmetrical edge of the top surface of the transverse slider by screws, and a longitudinal sliding groove is provided between the longitudinal slider pressure plate and the top surface of the transverse slider, and the longitudinal sliding groove is perpendicular to the transverse sliding groove. The longitudinal slider is disposed on the top surface of the transverse slider and is symmetrically slidably disposed within the longitudinal sliding groove.
[0008] A further preferred embodiment is that the cam motion mechanical handle assembly includes a mounting base, a cam, a shaft, and a handle; The mounting base is fixed to the side of the base by screws, and the cam is rotatably connected to the top surface of the mounting base by a shaft, with the edge of the cam abutting against the end of the transverse slider. The handle is fixed to the side wall of the cam. The handle drives the cam to rotate, and the cam presses against the slider to move horizontally.
[0009] A further preferred embodiment is that a limiting plate is fixed to the end of the transverse slider pressure plate by screws, and the limiting plate and the cam are located on the symmetrical edge of the transverse slider. A return spring is fixed between the limiting pressure plate and the transverse slider; The cam drives the horizontal slider to translate and compress the return spring, the cam resets, and the horizontal slider resets under the action of the return spring.
[0010] A further preferred embodiment is that the end face of the transverse slider has a spring hole, and the end of the reset spring is inserted into the spring hole for limiting.
[0011] A further preferred embodiment is that the positioner assembly includes a positioner arm, a positioner seat rotatably connected to the end of the positioner arm by bolts, and a positioner body fixed on the positioner seat. The positioning arm is fixed to the side of the base with screws, and the positioning device seat rotates up and down around the bolt.
[0012] A further preferred embodiment is that a support pad is provided between the welding torch fixing bracket and the top surface of the longitudinal slider, and the welding torch fixing bracket, the support pad, and the longitudinal slider are fixed by screws.
[0013] A further preferred embodiment is that the bottom surface of the base is fixed with a strong magnetic fixing block by screws; The base is magnetically positioned at the edge of the machine tool platform by a strong magnetic fixing block.
[0014] This utility model has positive effects: its structure is reasonably designed, including a horizontal slider, a vertical slider, a welding torch fixing bracket, a positioner assembly, a cam motion mechanical handle assembly, and a welding torch body. The cam motion mechanical handle assembly can drive the horizontal slider to move horizontally and the vertical slider to move vertically. Welding and positioning are achieved through the welding torch body and the positioner assembly, which improves the convenience of operation, the effectiveness and accuracy of welding, facilitates manual operation and control, is stable and reliable in use, and has strong applicability. Attached Figure Description
[0015] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings, wherein: Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the specific structure of the laser welding manual robotic arm in this utility model; Figure 3 This is an exploded structural diagram of the laser welding manual robotic arm in this utility model; Figure 4 This is another perspective view of the exploded structure of the laser welding manual robotic arm in this utility model; Figure 5 This is a structural diagram of the base, horizontal slider, vertical slider, and motion guide column in this utility model.
[0016] Reference numerals: 1. Machine tool platform; 2. Laser welding manual robotic arm; 21. Base; 22. Horizontal slider; 23. Vertical slider; 24. Welding torch fixing bracket; 25. Positioner assembly; 25. Positioning arm; 251. Positioner seat; 252. Positioner body; 253. Bolt; 254. Cam motion mechanical handle assembly; 26. Mounting seat; 261. Cam; 262. Shaft; 263. Handle; 264. Welding torch body; 27. Motion guide column; 3. Waist-shaped groove; 4. Arc-shaped groove; 5. Horizontal slider pressure plate; 6. Horizontal sliding groove; 7. Vertical slider pressure plate; 8. Vertical sliding groove; 9. Limiting pressure plate; 10. Return spring; 11. Spring hole; 12. Bracket pad; 13. Strong magnetic fixing block; 14. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0018] See Figures 1 to 5 As shown, a novel welding machine tool includes a machine tool platform 1 and a laser welding manual robotic arm 2 mounted on the machine tool platform. In this embodiment, the machine tool platform is a conventional structure of the prior art, mainly used for placing workpieces.
[0019] In this embodiment, the laser welding manual robotic arm includes a base 21, a horizontal slider 22, a vertical slider 23, a welding torch fixing bracket 24, a positioner assembly 25, a cam motion mechanical handle assembly 26, and a welding torch body 27. In actual application, the above structures are all metal structural parts, while the welding torch body is a conventional structure of the prior art, which is simply applied and therefore not described in detail. During assembly, the base is positioned at the edge of the machine tool platform; the transverse slider is slidably mounted on the top surface of the base, and the longitudinal slider is slidably mounted on the top surface of the transverse slider; the welding torch mounting bracket is positioned above the longitudinal slider, and the welding torch body is fixed to one end of the welding torch mounting bracket; the cam motion mechanical handle assembly is fixed to the side of the base with screws and can control the translation of the transverse slider; the positioner assembly is fixed to the side of the base with screws, and the positioner assembly and the welding torch body are in the same direction as the base. In use, the cam motion mechanical handle assembly drives the transverse slider to translate on the base and also drives the longitudinal slider to translate longitudinally, improving the stability and effectiveness of the connection, facilitating manual control, and enabling welding operations through the welding torch body. The positioner assembly, in conjunction with the welding torch body, achieves positioning, improving welding accuracy and broad applicability.
[0020] In this embodiment, the base has two upwardly fixed motion guide posts 3; the transverse slider has two parallel waist-shaped grooves 4, and the longitudinal slider has two parallel arc-shaped grooves 5; during assembly, the upper part of the motion guide posts passes through the waist-shaped grooves and arc-shaped grooves; in this embodiment, the waist-shaped grooves and arc-shaped grooves have the same direction, and the length of the waist-shaped groove matches the straight length of the two ends of the arc-shaped groove. The transverse slider moves and is guided and limited by the motion guide posts, and the motion guide posts move within the arc-shaped grooves, driving the longitudinal slider to move. The motion guide posts are used for direction and positioning, ensuring the effectiveness of the transverse slider's transverse translation. Since the transverse slider moves while its motion guide posts move within the waist-shaped grooves, and the transverse slider drives the longitudinal slider to move laterally synchronously, the motion guide posts will move within the arc-shaped grooves, thus causing the longitudinal slider to move a small distance relative to the transverse slider.
[0021] In this embodiment, a transverse slider pressure plate 6 is fixed to the symmetrical edge of the top surface of the base by screws, and a transverse sliding groove 7 is provided between the transverse slider pressure plate and the top surface of the base; the transverse slider is disposed on the base and its symmetrical edge slides within the transverse sliding groove. A longitudinal slider pressure plate 8 is fixed to the symmetrical edge of the top surface of the transverse slider by screws, and a longitudinal sliding groove 9 is provided between the longitudinal slider pressure plate and the top surface of the transverse slider, the longitudinal sliding groove being perpendicular to the transverse sliding groove; the longitudinal slider is disposed on the top surface of the transverse slider and its symmetrical edge slides within the longitudinal sliding groove. This structure improves assembly convenience while ensuring the effectiveness and reliability of the sliding of the transverse and longitudinal sliders.
[0022] In this embodiment, the cam motion mechanical handle assembly includes a mounting base 261, a cam 262, a shaft 263, and a handle 264. During assembly, the mounting base is fixed to the side of the base by screws. The cam is rotatably connected to the top surface of the mounting base via the shaft, and the edge of the cam abuts against the end of the transverse slider. The handle is fixed to the side wall of the cam, and the handle drives the cam to rotate, causing the transverse slider to translate by the pressure of the cam. The size of the cam can be machined and set as needed, specifically to match the length of the waist-shaped groove. The rotation of the cam abuts against the end face of the transverse slider, driving the transverse slider to translate, ensuring the effectiveness of the transverse translation.
[0023] To facilitate resetting, a limiting plate 10 is fixed to the end of the transverse slider pressure plate with screws. The limiting plate and the cam are located on the symmetrical edge of the transverse slider. A reset spring 11 is fixed between the limiting plate and the transverse slider. In use, the cam drives the transverse slider to translate and compress the reset spring, thus resetting the cam. The transverse slider is then reset under the action of the reset spring. This ensures the effectiveness and reliability of the translation and resetting of the transverse slider.
[0024] In this embodiment, the end face of the transverse slider has a spring hole 12, and the end of the return spring is inserted into the spring hole for limiting. This can improve the installation stability and reliability of the return spring.
[0025] In practical applications, the positioner assembly includes a positioning arm 251, a positioner seat 252 rotatably connected to the end of the positioning arm by bolts 254, and a positioner body 253 fixed on the positioner seat. During assembly, the positioning arm is fixed to the side of the base by screws, and the positioner seat rotates up and down around the bolt. This can meet the needs of different applications, and when used with the welding torch body, it can improve the welding accuracy. In this embodiment, the length of the positioning arm can be set as needed, and the positioner body is a conventional structure of the prior art, mainly used for positioning. Its position matches the position of the welding torch body to ensure the accuracy of the welding point.
[0026] In practical applications, a support pad 13 is provided between the welding torch fixing bracket and the top surface of the longitudinal slider, and the welding torch fixing bracket, the support pad, and the longitudinal slider are fixed by screws. This allows for the installation of welding torch fixing brackets of different heights as needed, improving their stability and effectiveness, and also expanding their applicability.
[0027] In this embodiment, a strong magnetic fixing block 14 is fixed to the bottom surface of the base with screws; the base is magnetically positioned at the edge of the machine tool platform by the strong magnetic fixing block. The strong magnetic fixing block is a conventional structure in the prior art, simply applied. This structure facilitates the adjustment of the base structure's position and meets usage requirements, making operation more convenient and practical.
[0028] This utility model has positive effects: The structure of this utility model is reasonably designed, and it is equipped with a horizontal slider, a vertical slider, a welding torch fixing bracket, a positioner assembly, a cam motion mechanical handle assembly, and a welding torch body. The horizontal slider can be driven to move horizontally through the cam motion mechanical handle assembly, and the vertical slider can be driven to move vertically. Welding and positioning are achieved through the welding torch body and the positioner assembly, which improves the convenience of operation, the effectiveness and accuracy of welding, facilitates manual operation and control, is stable and reliable in use, and has strong applicability.
[0029] The standard parts used in this embodiment can be purchased directly from the market, and the non-standard structural parts described in the instruction manual can also be processed without any doubt based on existing technical common sense. At the same time, the connection methods of each component adopt mature conventional methods in the existing technology, and the machinery, parts and equipment all adopt conventional models in the existing technology, so they will not be described in detail here.
[0030] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all embodiments here. However, these obvious variations or modifications derived from the essential spirit of this utility model still fall within the protection scope of this utility model.
Claims
1. A novel welding machine tool, comprising a machine tool platform and a laser welding manual robotic arm mounted on the machine tool platform, characterized in that: The laser welding manual robotic arm includes a base, a horizontal slider, a vertical slider, a welding torch fixing bracket, a positioner assembly, a cam motion mechanical handle assembly, and a welding torch body. The base is located at the edge of the machine tool platform; The horizontal slider can be slidably disposed on the top surface of the base, and the vertical slider can be slidably disposed on the top surface of the horizontal slider. The welding torch fixing bracket is disposed above the longitudinal slider, and the welding torch body is fixed to one end of the welding torch fixing bracket; The cam motion mechanical handle assembly is fixed to the side of the base by screws and can control the translation of the lateral slider; The positioner assembly is fixed to the side of the base by screws, and the positioner assembly and the welding torch body are in the same direction as the base.
2. The novel welding machine tool according to claim 1, characterized in that: The base has two motion guide columns fixed upwards. The horizontal slider has two parallel waist-shaped grooves, and the vertical slider has two parallel arc-shaped grooves. The upper part of the motion guide column passes through the waist-shaped groove and the arc-shaped groove; The lateral slider moves and is guided and limited by the motion guide post, and the longitudinal slider moves by the motion guide post moving within the arc groove.
3. The novel welding machine tool according to claim 2, characterized in that: A transverse slider pressure plate is fixed to the symmetrical edge of the top surface of the base by screws, and a transverse sliding groove is provided between the transverse slider pressure plate and the top surface of the base. The horizontal slider is mounted on the base and its symmetrical edges slide within the horizontal sliding groove.
4. A novel welding machine tool according to claim 3, characterized in that: The top symmetrical edge of the transverse slider is fixed with a longitudinal slider pressure plate by screws. A longitudinal sliding groove is provided between the longitudinal slider pressure plate and the top surface of the transverse slider. The longitudinal sliding groove is perpendicular to the transverse sliding groove. The longitudinal slider is disposed on the top surface of the transverse slider and is symmetrically slidably disposed within the longitudinal sliding groove.
5. A novel welding machine tool according to claim 3, characterized in that: The cam motion mechanical handle assembly includes a mounting base, a cam, a shaft, and a handle; The mounting base is fixed to the side of the base by screws, and the cam is rotatably connected to the top surface of the mounting base by a shaft, with the edge of the cam abutting against the end of the transverse slider. The handle is fixed to the side wall of the cam. The handle drives the cam to rotate, and the cam presses against the slider to move horizontally.
6. A novel welding machine tool according to claim 5, characterized in that: The end of the transverse slider pressure plate is fixed with a limit pressure plate by screws, and the limit pressure plate and the cam are located on the symmetrical edge of the transverse slider. A return spring is fixed between the limiting pressure plate and the transverse slider; The cam drives the horizontal slider to translate and compress the return spring, the cam resets, and the horizontal slider resets under the action of the return spring.
7. A novel welding machine tool according to claim 6, characterized in that: The end face of the transverse slider has a spring hole, and the end of the reset spring is inserted into the spring hole for limiting.
8. A novel welding machine tool according to claim 1, characterized in that: The positioner assembly includes a positioner arm, a positioner seat rotatably connected to the end of the positioner arm by bolts, and a positioner body fixed on the positioner seat. The positioning arm is fixed to the side of the base with screws, and the positioning device seat rotates up and down around the bolt.
9. A novel welding machine tool according to claim 1, characterized in that: A support pad is provided between the welding gun fixing bracket and the top surface of the longitudinal slider, and the welding gun fixing bracket, the support pad and the longitudinal slider are fixed by screws.
10. A novel welding machine tool according to claim 1, characterized in that: A strong magnetic fixing block is fixed to the bottom surface of the base by screws; The base is magnetically positioned at the edge of the machine tool platform by a strong magnetic fixing block.
Citation Information
Patent Citations
Valve body outer wall welding machine tool
CN218657497U