Auxiliary clamp for metal welding facilitating positioning
Patent Information
- Application Number
- CN202522169946.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-14
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-14
AI Technical Summary
[0002]在金属框架焊接时,需要人工件分别将四个金属管件置于对应的位置进行固定,在挤压固定后需要人工手持橡胶锤对固定位置进行敲击,防止挤压时工件出现拱起的现象,由于需要人工逐一角度不同的四边管件,并且在固定时需要使用橡胶锤敲击,每个环节都需要大量的人工操作,整体效率较低
[0015]与现有技术相比,本实用新型的有益效果是:通过设置拐角限位块、侧边限位块、端部限位槽以及U形架等多种限位结构,对矩形管件在不同方向和位置进行精准定位,确保管件在焊接前能准确放置到指定位置,固定气缸带动L形结构的限位压块运动,限位压块从限位套中部穿过,带动固定顶杆从一端对矩形管件进行挤压固定,同时限位压块滑动至两个管件交叉处对拐角限位块内侧的管件压紧固定,防止加工过程中工件向上翘起,保证工件焊接后的平整性,提高焊接质量;配备上料部,利用驱动部驱动推料板实现自动上料功能;推料板可将位于支撑槽板最底部的管件向前推动至指定位置,推料过程中通过推料缺口对底部第二层管件限位,实现有序上料,缩短人工上料时间,提高生产效率,推料板在完成推料动作后,通过双轴气缸带动可实现自动复位,且复位高度与支撑槽板中部对应,方便再次向前推动管件,保证了上料过程的连续性和稳定性。
Smart Images

Figure CN224808772U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal welding technology, specifically to an auxiliary fixture for metal welding that is easy to position. Background Technology
[0002] During the welding of the metal frame, the four metal pipes need to be placed in their respective positions and fixed by manual labor. After being pressed and fixed, the fixed positions need to be tapped by manual labor with a rubber hammer to prevent the workpiece from arching during the pressing process. Since each of the four pipes with different angles needs to be fixed manually and a rubber hammer needs to be used, each step requires a lot of manual operation, resulting in low overall efficiency. Utility Model Content
[0003] The purpose of this invention is to provide an auxiliary fixture for metal welding that is easy to position, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an auxiliary clamp for metal welding that facilitates positioning, comprising:
[0005] Support platform;
[0006] The clamping part is located at one end of the top of the support platform. The clamping part includes two corner limiting blocks and two side limiting blocks disposed at the ends opposite to the corner limiting blocks. A U-shaped frame is provided between the side limiting blocks and the corner limiting blocks.
[0007] A fixed cylinder is placed on one side of the support platform. The output end of the fixed cylinder is fixedly connected to a limit block for fixing the workpiece joint from the top.
[0008] The loading section is located on top of the support platform. The loading section includes an end limiting groove for limiting the workpiece. A pusher plate is provided at the bottom of the end limiting groove. A drive unit is provided at the bottom of the pusher plate for driving the pusher plate to move up and down and laterally. A support groove plate is fixedly connected to the top of the support platform and below the end limiting groove for supporting the workpiece and facilitating the reset of the pusher plate.
[0009] Preferably, the fixed cylinder is fixedly connected to the corresponding corner limiting block and side limiting block, the limiting pressure block has an L-shaped structure, the end of the limiting pressure block has an angled structure, the top of the corner limiting block and the side limiting block are both fixedly connected to the limiting sleeve, and the limiting pressure block and the limiting sleeve are slidably connected.
[0010] Preferably, a fixed top rod is fixedly connected to the middle of the limiting pressure block for pressing and fixing the workpiece, and the middle of the corner limiting block and the side limiting block are provided with through holes for the fixed top rod to slide.
[0011] Preferably, the U-shaped frame is fixed to the top of the support platform, and the middle part of the U-shaped frame corresponds to the position of the fixed top rod.
[0012] Preferably, a clamping seat is fixedly connected to the bottom of the end limiting groove, the clamping seat is clamped on the side of the support platform, and a bolt is threaded to the bottom of the clamping seat.
[0013] Preferably, the bottom of the end limiting groove is provided with a pushing notch, and the distance between the pushing notch and the support groove plate is greater than the height of a workpiece and less than the height of a workpiece.
[0014] Preferably, the drive unit includes a linear module fixed to the bottom of the support platform. A sliding channel is provided in the middle of the support platform corresponding to the position of the linear module. A fixed seat is slidably connected inside the sliding channel. The bottom of the fixed seat is fixedly connected to the moving slide of the linear module. A fixed plate is fixedly connected to the top of the fixed seat. The fixed plate is slidably connected to the pusher plate. A dual-axis cylinder for driving the pusher plate to rise and fall is fixedly connected inside the fixed seat.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting multiple limiting structures such as corner limiting blocks, side limiting blocks, end limiting grooves, and U-shaped frames, the rectangular tube is accurately positioned in different directions and positions, ensuring that the tube can be accurately placed in the designated position before welding. The fixing cylinder drives the L-shaped limiting pressure block to move, and the limiting pressure block passes through the middle of the limiting sleeve, driving the fixing top rod to squeeze and fix the rectangular tube from one end. At the same time, the limiting pressure block slides to the intersection of two tubes and presses and fixes the tube inside the corner limiting block, preventing the workpiece from rising during processing. The lifting mechanism ensures the flatness of the workpiece after welding, improving welding quality. Equipped with a feeding unit, the pusher plate is driven by a drive unit to achieve automatic feeding. The pusher plate can push the pipes located at the bottom of the support groove forward to a designated position. During the pushing process, the pusher notch limits the second layer of pipes at the bottom, achieving orderly feeding, shortening manual feeding time, and improving production efficiency. After completing the pushing action, the pusher plate can automatically reset via a dual-axis cylinder, with the reset height corresponding to the middle of the support groove, facilitating the forward pushing of the pipes again and ensuring the continuity and stability of the feeding process. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the pipe fitting of this utility model during clamping;
[0018] Figure 3 This is a schematic diagram of the corner limiting block of this utility model;
[0019] Figure 4 This is a schematic diagram of the side limiting block of this utility model;
[0020] Figure 5 This is a schematic diagram of the structure of the support groove plate of this utility model;
[0021] Figure 6 This is an enlarged view of section A of this utility model;
[0022] Figure 7 This is a schematic diagram of the linear module of this utility model;
[0023] Figure 8 This is a schematic diagram of the end limiting groove of this utility model;
[0024] Figure 9 This is a schematic diagram of the pusher plate of this utility model.
[0025] In the diagram: 1. Support platform; 2. Corner limiting block; 3. Fixed cylinder; 4. Limiting pressure block; 5. Limiting sleeve; 6. U-shaped frame; 7. Side limiting block; 8. Fixed top rod; 9. End limiting groove; 10. Support groove plate; 11. Linear module; 12. Push plate; 13. Push notch; 14. Fixed seat; 15. Dual-axis cylinder; 16. Fixed plate; 17. Clamping seat; 18. Sliding channel. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figure 1 , 2As shown in 3, 4, 5, 6, and 9, this utility model provides a technical solution: an auxiliary fixture for metal welding that is easy to position, comprising: a support platform 1; a clamping part placed at one end of the top of the support platform 1, the clamping part including two corner limiting blocks 2 and two side limiting blocks 7 disposed away from one end of the corner limiting blocks 2, a U-shaped frame 6 disposed between the side limiting blocks 7 and the corner limiting blocks 2, a fixing cylinder 3 disposed on one side of the support platform 1, the output end of the fixing cylinder 3 being fixedly connected to a limiting pressure block 4 for fixing the workpiece joint from the top; a feeding part placed at the top of the support platform 1, the feeding part including an end limiting groove 9 for limiting the workpiece, a pusher plate 12 disposed at the bottom of the end limiting groove 9, a driving part disposed at the bottom of the pusher plate 12 for driving the pusher plate 12 to rise and fall and move laterally, a support groove plate 10 fixedly connected at the top of the support platform 1 and below the end limiting groove 9 for supporting the workpiece and facilitating the reset of the pusher plate 12.
[0028] It should be noted that in this embodiment, the two corner limiting blocks 2 are fixed to the ends of the support platform 1, and the side limiting blocks 7 are fixed to the middle of the support platform 1 by bolts. The feeding part pushes the rectangular tube from the bottom of the end limiting groove 9, so that it slides into the corner limiting block 2 through the top of the side limiting block 7. Then, the two horizontal rectangular tubes are placed in the U-shaped frame 6 by hand to form a rectangular structure. The fixed cylinder 3 drives the limiting pressure block 4 to move forward. The limiting pressure block 4 squeezes and fixes the tube. In addition, the top of the limiting pressure block 4 presses and fixes the tube at the connection point, so as to facilitate the automatic welding gun to weld from the inner corner of the rectangle.
[0029] In one embodiment, the fixed cylinder 3 is fixedly connected to the corresponding corner limiting block 2 and side limiting block 7. The limiting pressure block 4 has an L-shaped structure and the end of the limiting pressure block 4 has an angled structure. The top of both the corner limiting block 2 and the side limiting block 7 is fixedly connected to the limiting sleeve 5. The limiting pressure block 4 and the limiting sleeve 5 are slidably connected. The middle of the limiting pressure block 4 is fixedly connected to a fixed top rod 8 for pressing and fixing the workpiece. The middle of both the corner limiting block 2 and the side limiting block 7 is provided with a through hole for the fixed top rod 8 to slide.
[0030] It should be noted that in this embodiment, when the rectangular tube is as follows... Figure 2 After placement, the fixed cylinder 3 drives the limiting pressure block 4 to move forward. The limiting pressure block 4 passes through the middle of the limiting sleeve 5. The limiting pressure block 4 drives the fixed top rod 8 to press and fix the rectangular tube from one end. The limiting pressure block 4 slides to the intersection of the two tubes. The limiting pressure block 4 presses and fixes the tube inside the corner limiting block 2 to prevent the workpiece from tilting upward during processing and affecting the flatness of the workpiece after welding.
[0031] In one embodiment, the U-shaped frame 6 is fixed to the top of the support platform 1, and the middle part of the U-shaped frame 6 corresponds to the position of the fixed top rod 8.
[0032] It should be noted that in this embodiment, the U-shaped frame 6 is used to limit and fix the workpiece in the horizontal direction, so that the workpiece can slide in the U-shaped frame 6 and cooperate with the end fitting.
[0033] In one embodiment, a clamping seat 17 is fixedly connected to the bottom of the end limiting groove 9. The clamping seat 17 is clamped on the side of the support platform 1. A bolt is threaded to the bottom of the clamping seat 17. A push-out notch 13 is opened at the bottom of the end limiting groove 9. The distance between the push-out notch 13 and the support groove plate 10 is greater than the height of a workpiece and less than the height of a workpiece.
[0034] It should be noted that in this embodiment, when the pusher plate 12 moves forward at the top of the support groove plate 10, the pusher notch 13 limits the pipe located in the second layer at the bottom. The pusher plate 12 can push the pipe located at the bottom forward, thereby pushing the pipe to the top of the corner limiting block 2 and the side limiting block 7, so as to realize the automatic push and feeding of the pipe.
[0035] In one embodiment, the drive unit includes a linear module 11 fixedly attached to the bottom of the support platform 1. A sliding channel 18 is provided in the middle of the support platform 1 corresponding to the position of the linear module 11. A fixed seat 14 is slidably connected inside the sliding channel 18. The bottom of the fixed seat 14 is fixedly connected to the movable slide of the linear module 11. A fixed plate 16 is fixedly connected to the top of the fixed seat 14. The fixed plate 16 is slidably connected to the pusher plate 12. A dual-axis cylinder 15 for driving the pusher plate 12 to rise and fall is fixedly connected inside the fixed seat 14.
[0036] It should be noted that, in this embodiment, during the material feeding process, the dual-axis cylinder 15 drives the pusher plate 12 to rise, placing the pusher plate 12 on top of the support groove plate 10. The linear module 11 drives the pusher plate 12 forward through the fixed seat 14 and the fixed plate 16, thereby pushing the pipe forward. When the pipe reaches the designated position, the pusher plate 12 separates from the support groove plate 10. Under the action of the limit switch, the dual-axis cylinder 15 drives the pusher plate 12 to reset, so that the height of the pusher plate 12 corresponds to the middle of the support groove plate 10. The dual-axis cylinder 15 drives the pusher plate 12 to reset from the groove in the middle of the support groove plate 10 to the end of the support groove plate 10. The pipe falls back onto the top of the support groove plate 10 under gravity, making it convenient to push the pipe forward again. This reduces the manual feeding time from four pipes to two, shortening the manual feeding time and improving production efficiency.
[0037] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0038] Furthermore, the terms “first,” “second,” “third,” and “fourth” are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as “first,” “second,” “third,” or “fourth” may explicitly or implicitly include at least one of those features.
[0039] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An auxiliary fixture for metal welding that facilitates positioning, characterized in that: include: Support platform (1); The clamping part is located at one top end of the support platform (1). The clamping part includes two corner limiting blocks (2) and two side limiting blocks (7) disposed away from one end of the corner limiting blocks (2). A U-shaped frame (6) is provided between the side limiting blocks (7) and the corner limiting blocks (2). A fixed cylinder (3) is placed on one side of the support platform (1). The output end of the fixed cylinder (3) is fixedly connected to a limit block (4) for fixing the workpiece joint from the top. The loading section is located on the top of the support platform (1). The loading section includes an end limiting groove (9) for limiting the workpiece. A pusher plate (12) is provided at the bottom of the end limiting groove (9). A drive unit is provided at the bottom of the pusher plate (12) for driving the pusher plate (12) to rise and fall and move laterally. A support groove plate (10) is fixedly connected to the top of the support platform (1) and below the end limiting groove (9) for supporting the workpiece and facilitating the reset of the pusher plate (12).
2. The auxiliary fixture for metal welding that facilitates positioning according to claim 1, characterized in that: The fixed cylinder (3) is fixedly connected to the corresponding corner limiting block (2) and side limiting block (7). The limiting pressure block (4) has an L-shaped structure and the end of the limiting pressure block (4) has an angled structure. The top of the corner limiting block (2) and the side limiting block (7) are both fixedly connected to the limiting sleeve (5). The limiting pressure block (4) and the limiting sleeve (5) are slidably connected.
3. The auxiliary fixture for metal welding that facilitates positioning according to claim 1, characterized in that: The middle part of the limiting pressure block (4) is fixedly connected to a fixed top rod (8) for pressing and fixing the workpiece. The middle parts of the corner limiting block (2) and the side limiting block (7) are provided with through holes for the fixed top rod (8) to slide.
4. The auxiliary fixture for metal welding that facilitates positioning according to claim 1, characterized in that: The U-shaped frame (6) is fixed to the top of the support platform (1), and the middle part of the U-shaped frame (6) corresponds to the position of the fixed top rod (8).
5. The auxiliary fixture for metal welding that facilitates positioning according to claim 1, characterized in that: The bottom of the end limiting groove (9) is fixedly connected to a clamping seat (17), which is clamped on the side of the support platform (1). The bottom of the clamping seat (17) is threaded with a bolt.
6. The auxiliary fixture for metal welding that facilitates positioning according to claim 1, characterized in that: The bottom of the end limiting groove (9) is provided with a push-material notch (13), and the distance between the push-material notch (13) and the support groove plate (10) is greater than the height of a workpiece and less than the height of a workpiece.
7. The auxiliary fixture for metal welding that facilitates positioning according to claim 1, characterized in that: The drive unit includes a linear module (11) fixedly attached to the bottom of the support platform (1). A sliding channel (18) is provided in the middle of the support platform (1) corresponding to the position of the linear module (11). A fixed seat (14) is slidably connected inside the sliding channel (18). The bottom of the fixed seat (14) is fixedly connected to the moving slide of the linear module (11). A fixed plate (16) is fixedly connected to the top of the fixed seat (14). The fixed plate (16) is slidably connected to the pusher plate (12). A dual-axis cylinder (15) for driving the pusher plate (12) to rise and fall is fixedly connected inside the fixed seat (14).