Copper foil assembly welding machine

CN224808800UActive Publication Date: 2026-09-29ZHUHAI KLES MACHINE TECH
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Patent Information

Application Number
CN202522080477.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-27
Publication Date
2026-09-29
Estimated Expiration
2035-09-27

AI Technical Summary

Technical Problem

[0003]目前,传统的焊接设备在进行组装焊接作业时,上料过程不够自动化和精准化,往往需要人工辅助上料,不仅效率低下,还容易因人工操作误差导致铜箔位置不准确,影响后续焊接质量,而且焊接过程中,铜箔表面容易沾染杂质、产生碎屑,这些杂质和碎屑会对焊接效果产生不良影响,如造成焊接点不牢固、出现虚焊等情况

Benefits of technology

[0013]与现有技术相比,本实用新型具有如下有益效果:本实用新型的EP6铜箔组装焊接机,通过设置自动化上料组件,利用转动齿轮与同步轮的啮合传动结构,实现了铜箔上料的精准定位和高效传输,有效避免了人工上料带来的位置偏差问题,同时,清理机构的设置能够在焊接前对铜箔表面进行杂质清除,配合第一清理刷和防尘箱的设计,既保证了焊接区域的清洁度,又防止了杂质二次污染,此外,侧面焊接机构的配备使得设备能够适应不同位置的焊接需求,第二调节件和第二焊接机的组合使用进一步提升了焊接的灵活性和精度,整体上,该设备显著提高了焊接质量和生产效率,降低了人工成本和废品率。

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Abstract

The utility model provides a kind of EP6 copper foil assembly welding machine, it include: assembly table, support foot, welding platform and feeding assembly, support foot is installed on assembly table, welding platform is installed on support foot, feeding assembly includes fixed table, rotating gear, synchronous wheel and driving part, fixed table is installed on assembly table, rotating gear is rotatably installed on the outer wall of fixed table, and rotating gear is connected with the output end of driving part, synchronous wheel is engaged transmission with rotating gear.The EP6 copper foil assembly welding machine of the utility model embodiment, by setting automatic feeding assembly, the engagement transmission structure of rotating gear and synchronous wheel is utilized, the accurate positioning and efficient transmission of copper foil feeding are realized, the positional deviation problem caused by artificial feeding is effectively avoided, cleaning mechanism can remove impurities on the surface of copper foil before welding, cooperate the design of first cleaning brush and dust box, both ensure the cleanliness of welding area, and prevent secondary pollution of impurities.
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Description

Technical Field

[0001] This utility model relates to the technical field of welding machines, and more particularly to the EP6 copper foil assembly welding machine. Background Technology

[0002] A welding machine is a mechanical device that uses heat, pressure, or both (sometimes with filler material) to achieve atomic bonding in workpieces, thus achieving a permanent connection. It is widely used in metal processing, manufacturing, construction engineering, automobile manufacturing, aerospace, and many other fields, and is a key piece of equipment for material joining in modern industrial production.

[0003] Currently, traditional welding equipment lacks automation and precision in its material feeding process during assembly welding operations, often requiring manual assistance. This not only results in low efficiency but also makes it prone to inaccurate copper foil positioning due to human error, affecting subsequent welding quality. Furthermore, during the welding process, the copper foil surface is easily contaminated with impurities and debris, which can negatively impact the welding effect, such as causing weak welds or incomplete soldering. Utility Model Content

[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.

[0005] Therefore, one objective of this utility model is to propose an EP6 copper foil assembly and welding machine. By setting up an automated feeding component and utilizing the meshing transmission structure of rotating gears and synchronous pulleys, it achieves precise positioning and efficient transmission of copper foil feeding, effectively avoiding the positional deviation problem caused by manual feeding. At the same time, the cleaning mechanism can remove impurities from the surface of the copper foil before welding. Combined with the design of the first cleaning brush and dustproof box, it not only ensures the cleanliness of the welding area but also prevents secondary contamination by impurities.

[0006] To achieve the above objectives, the first aspect of this utility model proposes an EP6 copper foil assembly and welding machine, comprising: an assembly table, support legs, a welding platform, and a feeding assembly. The support legs are mounted on the assembly table, and the welding platform is mounted on the support legs. The feeding assembly includes a fixed table, a rotating gear, a synchronous wheel, and a driving component. The fixed table is mounted on the assembly table, and the rotating gear is rotatably mounted on the outer wall of the fixed table. The rotating gear is connected to the output end of the driving component, and the synchronous wheel meshes with the rotating gear for transmission.

[0007] In addition, the EP6 copper foil assembly and welding machine proposed above according to this utility model may also have the following additional technical features:

[0008] Specifically, a cleaning mechanism is provided on the welding platform. The cleaning mechanism includes a fixed plate, a first adjusting component, a first connecting plate, a first welding machine, a water pipe, a first locking component, and a first cleaning brush. The fixed plate is installed on the welding platform, the first adjusting component is installed on the fixed plate, the first connecting plate is connected to the moving block of the first adjusting component, the first welding machine is installed on the first connecting plate, the water pipe is installed on the first welding machine, the first locking component is installed on the outside of the first welding machine, and the first cleaning brush is installed on the outer wall of the fixed plate.

[0009] Specifically, a side welding mechanism is provided on the assembly table. The side welding mechanism includes a second adjusting component, a connecting table, a feeder, a liquid storage pipe, a second locking component, a second connecting plate, a second welding machine, and a second cleaning brush. The second adjusting component is installed on the assembly table, the connecting table is connected to the moving block of the second adjusting component, the feeder is installed on the connecting table, the liquid storage pipe is installed on the outer wall of the feeder, the second locking component is installed on the outer wall of the feeder, the second connecting plate is installed on the assembly table, the second welding machine is installed on the outer wall of the second connecting plate, and the second cleaning brush is installed on the outer wall of the connecting table.

[0010] Specifically, an adjusting roller is rotatably mounted on the outer wall of the first locking member.

[0011] Specifically, a feeding roller is rotatably installed on the outer wall of the water pipe.

[0012] Specifically, a dustproof box is installed on the outer wall of the fixed plate, and the dustproof box is placed on the outside of the first cleaning brush.

[0013] Compared with the prior art, the present invention has the following beneficial effects: The EP6 copper foil assembly and welding machine of the present invention, by setting up an automated feeding component and utilizing the meshing transmission structure of rotating gears and synchronous wheels, achieves precise positioning and efficient transmission of copper foil feeding, effectively avoiding the positional deviation problem caused by manual feeding. At the same time, the cleaning mechanism can remove impurities from the surface of the copper foil before welding. Combined with the design of the first cleaning brush and dustproof box, it not only ensures the cleanliness of the welding area but also prevents secondary contamination by impurities. In addition, the side welding mechanism enables the equipment to adapt to welding needs in different positions. The combined use of the second adjusting component and the second welding machine further improves the flexibility and precision of welding. Overall, the equipment significantly improves welding quality and production efficiency, and reduces labor costs and scrap rate.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0015] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:

[0016] Figure 1 This is a schematic diagram of the EP6 copper foil assembly and welding machine according to an embodiment of the present invention;

[0017] Figure 2 This is a schematic diagram of the cleaning mechanism of an EP6 copper foil assembly and welding machine according to an embodiment of the present invention;

[0018] Figure 3 This is a schematic diagram of the side welding mechanism of an EP6 copper foil assembly and welding machine according to an embodiment of the present invention;

[0019] Figure 4 This is a side view of the welding mechanism of the EP6 copper foil assembly and welding machine according to an embodiment of the present invention.

[0020] Reference numerals: 1. Assembly table; 2. Support leg; 3. Welding platform; 4. Feeding assembly; 41. Fixed table; 42. Rotating gear; 43. Synchronous pulley; 44. Drive component; 5. Cleaning mechanism; 51. Fixed plate; 52. First adjusting component; 53. First connecting plate; 54. First welding machine; 55. Water pipe; 56. First locking component; 57. Adjusting roller; 58. Feeding roller; 59. First cleaning brush; 510. Dustproof box; 6. Side welding mechanism; 61. Second adjusting component; 62. Connecting table; 63. Feeding machine; 64. Liquid storage pipe; 65. Second locking component; 66. Second connecting plate; 67. Second welding machine; 68. Second cleaning brush. Detailed Implementation

[0021] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0022] The EP6 copper foil assembly and welding machine of this utility model is described below with reference to the accompanying drawings.

[0023] like Figures 1-4 As shown, the EP6 copper foil assembly and welding machine of this utility model embodiment includes: an assembly table 1, a support leg 2, a welding platform 3, and a feeding component 4.

[0024] Support leg 2 is mounted on assembly table 1, welding platform 3 is mounted on support leg 2, and feeding assembly 4 includes fixed table 41, rotating gear 42, synchronous wheel 43 and driving component 44.

[0025] The fixed platform 41 is installed on the assembly platform 1, the rotating gear 42 is rotatably installed on the outer wall of the fixed platform 41, and the rotating gear 42 is connected to the output end of the drive component 44. The synchronous wheel 43 meshes with the rotating gear 42 for transmission.

[0026] Specifically, during welding by the first welding machine 54, solder is required. Therefore, before welding, the fine wire solder is accurately transported to the welding position via a specific path in the feeding assembly 4 through the transmission action of the synchronous pulley 43 and the rotating gear 42, providing a stable and continuous solder supply for the welding operation of the first welding machine 54. After the drive unit 44 is started, it drives the rotating gear 42 to rotate. The rotating gear 42 transmits power to the synchronous pulley 43 through meshing, thereby achieving smooth solder delivery.

[0027] In one embodiment of this application, such as Figure 2 As shown, a cleaning mechanism 5 is installed on the welding platform 3.

[0028] The cleaning mechanism 5 includes a fixed plate 51, a first adjusting member 52, a first connecting plate 53, a first welding machine 54, a water pipe 55, a first locking member 56, and a first cleaning brush 59.

[0029] The fixed plate 51 is installed on the welding platform 3, the first adjusting member 52 is installed on the fixed plate 51, the first connecting plate 53 is connected to the moving block of the first adjusting member 52, the first welding machine 54 is installed on the first connecting plate 53, the water pipe 55 is installed on the first welding machine 54, the first locking member 56 is installed on the outside of the first welding machine 54, and the first cleaning brush 59 is installed on the outer wall of the fixed plate 51.

[0030] An adjusting roller 57 is rotatably mounted on the outer wall of the first locking member 56.

[0031] A feeding roller 58 is rotatably mounted on the outer wall of the water pipe 55.

[0032] A dustproof box 510 is installed on the outer wall of the fixing plate 51, and the dustproof box 510 covers the outside of the first cleaning brush 59.

[0033] Specifically, during the welding process, the first welding machine 54 generates welding slag and spatter. If these impurities are not cleaned in time, they will affect the welding quality and equipment life. After the first welding machine 54 completes the welding operation, the first adjusting component 52 will drive the first connecting plate 53 to move, moving the first welding machine 54 to the cleaning position. At this time, the water pipe 55 will spray cleaning fluid to clean the welding head of the first welding machine 54. At the same time, the first cleaning brush 59, in cooperation with the first locking component 56 and the adjusting roller 57, will sweep away the welding slag and spatter on the welding platform 3. The dust box 510 effectively prevents the spread of dust generated during the cleaning process, protecting the working environment. The design of the feeding roller 58 makes the feeding of fine wire smoother, reducing the problem of wire breakage or jamming caused by friction.

[0034] In one embodiment of this application, such as Figure 3 As shown, the assembly table 1 is equipped with a side welding mechanism 6.

[0035] The side welding mechanism 6 includes a second adjusting member 61, a connecting table 62, a feeding machine 63, a liquid storage pipe 64, a second locking member 65, a second connecting plate 66, a second welding machine 67, and a second cleaning brush 68.

[0036] The second adjusting component 61 is installed on the assembly table 1. The connecting table 62 is connected to the moving block of the second adjusting component 61. The feeding machine 63 is installed on the connecting table 62. The liquid storage pipe 64 is installed on the outer wall of the feeding machine 63. The second locking component 65 is installed on the outer wall of the feeding machine 63. The second connecting plate 66 is installed on the assembly table 1. The second welding machine 67 is installed on the outer wall of the second connecting plate 66. The second cleaning brush 68 is installed on the outer wall of the connecting table 62.

[0037] It should be noted that the first adjusting member 52 and the second adjusting member 61 described in the embodiments of this application are both electric sliding plates. The welding machine and cleaning components can be flexibly adjusted in the horizontal direction through the precise movement control of the electric sliding plates to meet the processing requirements of copper foils of different sizes.

[0038] Specifically, when welding is required on the side of the cover buckle, the second adjusting member 61 drives the connecting table 62 to move, moving the feeder 63 and the second welding machine 67 to the designated welding position. The feeder 63 delivers solder to the welding head of the second welding machine 67 through the liquid storage pipe 64, providing stable solder support for the welding operation. The second locking member 65 ensures the stability of the feeder 63 during the welding process, preventing interruption of solder supply due to vibration. After welding is completed, the second cleaning brush 68, driven by the connecting table 62, cleans the welding area, removing slag and spatter, and keeping the welding platform clean. At the same time, the precise movement control of the second adjusting member 61 allows the side welding mechanism 6 to adapt to the welding needs of cover buckle sides of different sizes and shapes, improving the flexibility and processing efficiency of the equipment.

[0039] Working Principle: When the EP6 copper foil assembly and welding machine is working, the copper foil to be welded is first placed in a suitable position on the assembly table 1. The feeding component 4 starts operating, and the drive component 44 drives the rotating gear 42 to rotate. The rotating gear 42, through meshing with the synchronous wheel 43, accurately delivers the fine wire solder to the welding position via a specific path, preparing for subsequent welding. When performing front welding, the first adjusting component 52 drives the first connecting plate 53 to move, so that the first welding machine 54 reaches the welding position. The water pipe 55 simultaneously sprays cleaning fluid to pre-clean the welding head, ensuring that the welding head is in good condition. The first welding machine 54 begins welding operations. During the welding process, the first locking component 56 and the adjusting roller 57 cooperate to ensure the stability of the welding. After welding is completed, the first adjusting component 52 drives the first connecting plate 53 again, moving the first welding machine 54 to the cleaning position. The water pipe 55 sprays cleaning fluid to clean the welding head, the first cleaning brush 59 sweeps away the welding slag and spatter on the welding platform 3, and the dust box 510 prevents dust from spreading. If welding is required on the side of the cover buckle, the second adjusting member 61 drives the connecting table 62 to move, moving the feeding machine 63 and the second welding machine 67 to the designated welding position. The feeding machine 63 delivers solder to the welding head of the second welding machine 67 through the liquid storage pipe 64, and the second locking member 65 ensures the stability of the feeding machine 63 during the welding process. The second welding machine 67 performs the welding operation. After welding is completed, the second cleaning brush 68, driven by the connecting table 62, cleans the welding area to remove solder slag and spatter. Throughout the entire operation, the precise movement control of the first adjusting member 52 and the second adjusting member 61 enables the equipment to adapt to the welding needs of copper foils of different sizes and shapes, improving welding quality and processing efficiency.

[0040] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0041] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0042] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. An EP6 copper foil assembly and welding machine, characterized in that, include: The assembly table (1), support legs (2), welding platform (3) and loading assembly (4) are provided. The support legs (2) are mounted on the assembly table (1), and the welding platform (3) is mounted on the support legs (2). The loading assembly (4) includes a fixed platform (41), a rotating gear (42), a synchronous wheel (43) and a drive unit (44). The fixed platform (41) is mounted on the assembly table (1). The rotating gear (42) is rotatably mounted on the outer wall of the fixed platform (41), and the rotating gear (42) is connected to the output end of the drive unit (44). The synchronous wheel (43) meshes with the rotating gear (42) for transmission.

2. The EP6 copper foil assembly and welding machine according to claim 1, characterized in that, The welding platform (3) is provided with a cleaning mechanism (5). The cleaning mechanism (5) includes a fixed plate (51), a first adjusting member (52), a first connecting plate (53), a first welding machine (54), a water pipe (55), a first locking member (56), and a first cleaning brush (59). The fixed plate (51) is installed on the welding platform (3). The first adjusting member (52) is installed on the fixed plate (51). The first connecting plate (53) is connected to the moving block of the first adjusting member (52). The first welding machine (54) is installed on the first connecting plate (53). The water pipe (55) is installed on the first welding machine (54). The first locking member (56) is installed on the outside of the first welding machine (54). The first cleaning brush (59) is installed on the outer wall of the fixed plate (51).

3. The EP6 copper foil assembly and welding machine according to claim 1, characterized in that, The assembly table (1) is provided with a side welding mechanism (6). The side welding mechanism (6) includes a second adjusting member (61), a connecting table (62), a feeding machine (63), a liquid storage pipe (64), a second locking member (65), a second connecting plate (66), a second welding machine (67), and a second cleaning brush (68). The second adjusting member (61) is installed on the assembly table (1). The connecting table (62) is connected to the moving block of the second adjusting member (61). The feeding machine (63) is installed on the connecting table (62). The liquid storage pipe (64) is installed on the outer wall of the feeding machine (63). The second locking member (65) is installed on the outer wall of the feeding machine (63). The second connecting plate (66) is installed on the assembly table (1). The second welding machine (67) is installed on the outer wall of the second connecting plate (66). The second cleaning brush (68) is installed on the outer wall of the connecting table (62).

4. The EP6 copper foil assembly and welding machine according to claim 2, characterized in that, An adjusting roller (57) is rotatably mounted on the outer wall of the first locking member (56).

5. The EP6 copper foil assembly and welding machine according to claim 2, characterized in that, The outer wall of the water pipe (55) is rotatably mounted with a feeding roller (58).

6. The EP6 copper foil assembly and welding machine according to claim 2, characterized in that, The outer wall of the fixing plate (51) is equipped with a dustproof box (510), and the dustproof box (510) covers the outside of the first cleaning brush (59).