A copper bar multi-station combined processing platform

Abstract

The utility model discloses a copper bar multi -position joint processing platform belongs to copper bar processing technical field, including processing platform, the bottom of processing platform is equipped with a plurality of rectangular array distribution's stand, the both ends top of processing platform all are equipped with the recess, two recesses are equipped with feeding conveyor belt and discharge conveyor belt respectively, and the top of processing platform is equipped with first support frame, second support frame and third support frame, and one side of processing platform is equipped with a plurality of linear array distribution's mounting seat, and the top of mounting seat all rotates and is equipped with mechanical arm, and the end of mechanical arm is equipped with electric clamp jaw, first support frame below is equipped with first rack, and second support frame below is equipped with second rack, and first support frame, second support frame and third support frame all are equipped with clamping subassembly in. The utility model discloses through the setting of drilling assembly, polishing assembly and bending assembly, makes the equipment have the function of drilling, polishing and bending, and the equipment is convenient for copper bar one -time synchronous processing, is favorable for improving the processing efficiency of copper bar.

Description

Technical Field

[0001] This utility model relates to the field of copper busbar processing technology, and more specifically, to a multi-station joint processing table for copper busbars. Background Technology

[0002] Copper busbars are long conductors with rectangular or rounded cross-sections made of copper. They are high-current conductive products and key conductive components in power distribution systems. They are mainly used for efficient transmission and distribution of large currents, connecting power sources and loads, and have functions such as heat dissipation and safety protection. The processing steps for copper busbars include drilling, grinding, and bending.

[0003] Existing copper busbar processing equipment is limited to a single function, such as drilling or grinding. Drilled copper busbars need to be transferred to grinding equipment for grinding, which is time-consuming and reduces the processing efficiency of the product. To address this, we have proposed a multi-station combined processing table for copper busbars. Utility Model Content

[0004] To solve the above problems, this utility model provides a multi-station copper busbar processing table, which adopts the following technical solution: A multi-station copper busbar processing table includes a processing table with multiple columns arranged in a rectangular array at the bottom. Grooves are provided at the top of both ends of the processing table, and a feeding conveyor belt and a discharging conveyor belt are respectively provided in the two grooves. A first support frame, a second support frame and a third support frame are provided at the top of the processing table. Multiple mounting seats arranged in a linear array are provided on one side of the processing table. A robotic arm is rotatably mounted on the top of each mounting seat, and an electric gripper is provided at the end of the robotic arm. A first placement frame is provided below the first support frame, a second placement frame is provided below the second support frame, and clamping components are provided inside the first support frame, the second support frame, and the third support frame; The first support frame contains a drilling assembly, the second support frame contains a grinding assembly, and the third support frame contains a bending assembly.

[0005] By adopting the above technical solution, during equipment use, the operator places the copper busbar on the feeding conveyor belt, which transports the copper busbar towards the first support frame. Then, a robotic arm and electric grippers work together to clamp and transport the copper busbar, moving it to the top of the first placement frame. It is then secured by a clamping assembly. This clamping assembly not only secures the copper busbar but also corrects its position on the top of the first placement frame, facilitating precise drilling by the drilling assembly and maintaining drilling quality. After drilling is complete, another set of robotic arms and electric grippers moves the drilled copper busbar to the top of the second placement frame, where it is clamped by the same-side clamping assembly. The copper busbar is fixed again, and then the drilled copper busbar is polished by the polishing component. The equipment can flip the drilled copper busbar with the cooperation of a robotic arm and electric grippers, which makes it easier for the equipment to polish both sides of the copper busbar and maintain the polishing effect. After the copper busbar is polished, it is clamped by another set of robotic arms and electric grippers and moved to the bottom of the third support frame. It is then bent by the bending component. After the product is drilled, polished and bent, it is taken out by the cooperation of robotic arms and electric grippers and moved to the unloading conveyor belt, which can achieve the function of unloading. Through the cooperation of the drilling component, polishing component and bending component, the copper busbar can be processed continuously in multiple stations, which can improve the processing efficiency of the copper busbar.

[0006] Furthermore, the clamping assembly includes a third cylinder disposed on both sides of the first support frame, the second support frame, and the third support frame. The piston shaft ends of the two third cylinders in the same group are fixedly installed with a first clamping plate. The opposite side of the two first clamping plates in the same group is fixedly installed with a support plate. The two support plates are distributed in a rotationally symmetrical manner. The opposite side of the two support plates in the same group is fixedly installed with a second telescopic rod. The ends of the two second telescopic rods in the same group are provided with a second clamping plate.

[0007] By adopting the above technical solution, the first clamping plate on the same side is moved by the third cylinder. After the two first clamping plates contact the opposite side of the copper busbar, the second clamping plate on the same side is moved by the second telescopic rod. The second clamping plate contacts the opposite side of the copper busbar, thereby further clamping and fixing the copper busbar. Through the cooperation of the first and second clamping plates, not only is the copper busbar clamped and fixed, but the position of the copper busbar can also be corrected, which facilitates subsequent processing. There may be small errors in the extension and retraction of the two third cylinders and the two second telescopic rods, but it will not affect the clamping and fixing of the copper busbar by the first and second clamping plates.

[0008] Furthermore, the drilling assembly includes a mounting frame fixedly installed on the inner wall of the top of the first support frame. A mounting box is fixedly installed on the side of the mounting frame away from the second support frame. A first geared motor is fixedly installed inside the mounting box. A screw is rotatably installed inside the mounting frame. A support block is sleeved on the side wall of the screw. The end of the screw away from the second support frame passes through the mounting box and is fixedly connected to the end of the output shaft of the first geared motor. A first telescopic rod is fixedly installed at the bottom of the support block. A support box is fixedly installed at the end of the first telescopic rod. A third geared motor is fixedly installed inside the support box. A fan blade is fixedly sleeved on the side wall of the output shaft of the third geared motor. Multiple through holes arranged in a rectangular array are opened at the bottom of the support box. A rotating rod is fixedly installed at the end of the output shaft of the third geared motor. The bottom end of the rotating rod passes through the support box and is fixedly installed with a drill rod.

[0009] By adopting the above technical solution, the rotating rod is driven to rotate by the third geared motor, which in turn drives the drill rod to rotate. Subsequently, the support box and the drill rod are driven to descend synchronously by the first telescopic rod, so that the drill rod contacts the copper busbar, thus achieving the function of drilling. The screw is driven to rotate by the first geared motor, which in turn drives the support block to move within the mounting frame. The support block moves the drill rod along with it, thereby adjusting the position of the drill rod and facilitating drilling at different positions on the copper busbar. When the equipment is drilling the copper busbar, the fan blades driven by the third geared motor rotate to generate airflow, which blows away the debris generated during drilling, thus achieving the function of cleaning the debris.

[0010] Furthermore, sliders are fixedly installed on both sides of the support block, and grooves matching the sliders on the same side are opened on the inner walls of both sides of the mounting frame.

[0011] By adopting the above technical solution, when the support block moves within the mounting frame, the support block slides along the slider in the same side groove. The cooperation between the slider and the groove helps to maintain the stability of the support block's movement.

[0012] Furthermore, the grinding assembly includes a protective box disposed below the second support frame. A first cylinder is fixedly installed at the top of the second support frame. The piston shaft of the first cylinder slides through the second support frame and is fixedly connected to the top of the protective box. A second geared motor is fixedly installed inside the protective box. A connecting column is fixedly connected to the end of the output shaft of the second geared motor. The bottom end of the connecting column passes through the protective box and is fixedly installed with a grinding disc.

[0013] By adopting the above technical solution, the drilled copper busbar is moved to the top of the second placement frame. Then, the connecting column is driven to rotate by the second reduction motor, and the connecting column drives the grinding disc to rotate. Then, the grinding disc is driven to descend by the first cylinder and contact the top of the copper busbar, which can achieve the function of grinding the copper busbar.

[0014] Furthermore, the bending assembly includes a bending base plate disposed below the third support frame, the bottom end of the bending base plate being fixedly connected to the top end of the processing table, and a second cylinder being fixedly installed at the top end of the third support frame, the piston shaft of the second cylinder slidingly passing through the third support frame and having a bending block fixedly installed thereon.

[0015] By adopting the above technical solution, the polished copper busbar is moved to the bending base plate set below the third support frame. Then, the bending block is driven to descend by the second cylinder to cooperate with the bending base plate, thus achieving the function of bending the copper busbar.

[0016] Furthermore, a material discharge port is provided at the top of the processing table, which is located below the first placement frame. Two symmetrically distributed baffles are provided inside the material discharge port. A baffle frame is fixedly installed at the top of the processing table, which is located below the first support frame.

[0017] By adopting the above technical solution, a discharge port is opened on the top of the processing table. The discharge port is located below the first placement frame. Waste chips can flow through the discharge port into the collection structure in the prior art, which can play the role of collecting waste chips. The equipment baffle below the first support frame helps to prevent waste chips from being blown away and facilitates collection.

[0018] In summary, this utility model has the following beneficial technical effects: (1) In this utility model, by setting up drilling components, grinding components and bending components, the equipment has the functions of drilling, grinding and bending, which facilitates the equipment to process copper busbars at one time and at the same time, which is conducive to improving the processing efficiency of copper busbars.

[0019] (2) In this utility model, the drilling assembly is provided with fan blades. When the drilling assembly drills the copper busbar, the fan blades rotate synchronously to generate wind. The wind force discharges the waste generated when drilling the copper busbar through the discharge port into the existing collection device, which can play the role of collecting waste and help maintain the cleanliness of the top of the processing table. Attached Figure Description

[0020] Figure 1 This is a first-view structural schematic diagram of the multi-station copper busbar combined processing table of this utility model; Figure 2 This utility model is a multi-station combined processing table for copper busbars. Figure 1 Enlarged view of A in the middle; Figure 3 This is a second-view structural schematic diagram of the copper busbar multi-station combined processing table of this utility model; Figure 4 This is a cross-sectional view of the multi-station combined processing table for copper busbars according to this utility model; Figure 5 This utility model is a multi-station combined processing table for copper busbars. Figure 4 Enlarged view of B in the middle; Figure 6 This utility model is a multi-station combined processing table for copper busbars. Figure 4 A magnified view of C.

[0021] Explanation of the labels in the diagram: 1. Processing table; 2. Groove; 3. Mounting base; 4. Robotic arm; 5. Feeding conveyor belt; 6. Discharging conveyor belt; 7. First support frame; 8. Second support frame; 9. Third support frame; 10. Mounting box; 11. Mounting frame; 12. First telescopic rod; 13. Support box; 14. First placement frame; 15. First cylinder; 16. Protective box; 17. Grinding disc; 18. Second placement frame; 19. Second cylinder; 20. Bending block; 21. Bending base plate; 22. Third cylinder; 23. First clamping plate; 24. Support plate; 25. Second telescopic rod; 26. Second clamping plate; 27. Discharge port; 28. First geared motor; 29. ​​Second geared motor; 30. Connecting column; 31. Third geared motor; 32. Fan blade; 33. Rotating rod; 34. Drill rod; 35. Support block; 36. Screw. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] The following is in conjunction with the appendix Figure 1-6 The present invention will be described in further detail below.

[0026] Please see Figure 1-6 A multi-station copper busbar processing table includes a processing table 1. The bottom of the processing table 1 is provided with multiple columns arranged in a rectangular array. The top of both ends of the processing table 1 are provided with grooves 2. The two grooves 2 are respectively provided with a feeding conveyor belt 5 and a discharging conveyor belt 6. The top of the processing table 1 is provided with a first support frame 7, a second support frame 8 and a third support frame 9. The side of the processing table 1 is provided with multiple mounting seats 3 arranged in a linear array. The top of each mounting seat 3 is rotatably provided with a robotic arm 4. The end of the robotic arm 4 is provided with an electric gripper. The first support frame 7 is provided with a first placement rack 14, the second support frame 8 is provided with a second placement rack 18, and the first support frame 7, the second support frame 8 and the third support frame 9 are all provided with clamping components.

[0027] The clamping assembly includes a third cylinder 22 disposed on both sides of the first support frame 7, the second support frame 8 and the third support frame 9. The piston shaft ends of the two third cylinders 22 in the same group are fixedly installed with a first clamping plate 23. The opposite side of the two first clamping plates 23 in the same group is fixedly installed with a support plate 24. The two support plates 24 are distributed in a rotationally symmetrical manner. The opposite side of the two support plates 24 in the same group is fixedly installed with a second telescopic rod 25. The ends of the two second telescopic rods 25 in the same group are provided with a second clamping plate 26.

[0028] When using the equipment, the operator places the copper busbar on the feeding conveyor belt 5, which then transports the copper busbar towards the first support frame 7. The copper busbar is then clamped and transported by the robotic arm 4 and electric grippers, moving it to the top of the first placement frame 14. The third cylinder 22 drives the first clamping plate 23 on the same side to move. Once the two first clamping plates 23 contact the opposite side of the copper busbar, the second telescopic rod 25 drives the second clamping plate 26 on the same side to move, contacting the opposite side of the copper busbar to further clamp and fix it. The cooperation of the first clamping plates 23 and 26 not only clamps and fixes the copper busbar but also corrects its position, facilitating subsequent processing. There may be slight errors in the extension and retraction of the two third cylinders 22 and the two second telescopic rods 25, but this does not affect the clamping and fixing of the copper busbar by the first clamping plates 23 and 26.

[0029] The first support frame 7 is equipped with a drilling assembly, which includes a mounting frame 11 fixedly installed on the inner wall of the top of the first support frame 7. A mounting box 10 is fixedly installed on the side of the mounting frame 11 away from the second support frame 8. A first geared motor 28 is fixedly installed in the mounting box 10. A screw 36 is rotatably installed in the mounting frame 11. A support block 35 is sleeved on the side wall of the screw 36. The end of the screw 36 away from the second support frame 8 passes through the mounting box 10 and is fixedly connected to the end of the output shaft of the first geared motor 28. A first telescopic rod 12 is fixedly installed at the bottom of the support block 35. A support box 13 is fixedly installed at the end of the first telescopic rod 12. A third geared motor 31 is fixedly installed in the support box 13. A fan blade 32 is fixedly sleeved on the side wall of the output shaft of the third geared motor 31. A plurality of through holes distributed in a rectangular array are opened at the bottom of the support box 13. A rotating rod 33 is fixedly installed at the end of the output shaft of the third geared motor 31. The bottom end of the rotating rod 33 passes through the support box 13 and is fixedly installed with a drill rod 34.

[0030] The rotating rod 33 is driven to rotate by the third geared motor 31, which in turn drives the drill rod 34 to rotate. Then, the support box 13 and the drill rod 34 are driven to descend synchronously by the first telescopic rod 12, so that the drill rod 34 contacts the copper busbar, thus performing the drilling function. The screw 36 is driven to rotate by the first geared motor 28, which drives the support block 35 to move within the mounting frame 11. The support block 35 moves the drill rod 34, which adjusts the position of the drill rod 34 to facilitate drilling at different positions on the copper busbar. When the equipment is drilling the copper busbar, the fan blade 32 is driven to rotate by the third geared motor 31 to generate wind. The wind blows away the debris generated during the drilling of the copper busbar, thus cleaning the debris.

[0031] The support block 35 is fixedly mounted on both sides of the slider. The inner walls of both sides of the mounting frame 11 are provided with sliding grooves that match the sliders on the same side. When the support block 35 moves within the mounting frame 11, the support block 35 slides with the slider in the sliding groove on the same side. The cooperation between the slider and the sliding groove helps to maintain the stability of the movement of the support block 35.

[0032] The processing table 1 has a discharge port 27 at its top, which is located below the first placement frame 14. The discharge port 27 has two symmetrically distributed baffles inside. A baffle frame is fixedly installed at the top of the processing table 1, which is located below the first support frame 7. The waste can flow through the discharge port 27 to the collection structure in the prior art, which can collect the waste. The baffle frame below the first support frame 7 helps to prevent the waste from being blown away and facilitates collection.

[0033] The second support frame 8 is equipped with a grinding assembly, which includes a protective box 16 located below the second support frame 8. A first cylinder 15 is fixedly installed at the top of the second support frame 8. The piston shaft of the first cylinder 15 slides through the second support frame 8 and is fixedly connected to the top of the protective box 16. A second reduction motor 29 is fixedly installed inside the protective box 16. A connecting column 30 is fixedly connected to the end of the output shaft of the second reduction motor 29. The bottom end of the connecting column 30 passes through the protective box 16 and is fixedly installed with a grinding disc 17. The copper busbar that has been drilled moves to the top of the second placement frame 18. Then, the connecting column 30 is driven to rotate by the second reduction motor 29. The connecting column 30 drives the grinding disc 17 to rotate. Then, the grinding disc 17 is driven to descend by the first cylinder 15 and contact the top of the copper busbar, thus grinding the copper busbar.

[0034] The third support frame 9 is equipped with a bending assembly, which includes a bending base plate 21 located below the third support frame 9. The bottom end of the bending base plate 21 is fixedly connected to the top end of the processing table 1. A second cylinder 19 is fixedly installed at the top end of the third support frame 9. The piston shaft of the second cylinder 19 slides through the third support frame 9 and a bending block 20 is fixedly installed thereon. The polished copper busbar moves to the bending base plate 21 located below the third support frame 9. Then, the bending block 20 is driven to descend by the second cylinder 19 to cooperate with the bending base plate 21, thereby achieving the function of bending the copper busbar.

[0035] The implementation principle of this utility model embodiment is as follows: When using the equipment, the operator places the copper busbar on the feeding conveyor belt 5, which transports the copper busbar towards the first support frame 7. Then, the copper busbar is clamped and transported by the cooperation of the robotic arm 4 and the electric gripper, moving it to the top of the first placement frame 14. It is then clamped and fixed by the clamping assembly. The clamping assembly not only clamps and fixes the copper busbar but also corrects its position at the top of the first placement frame 14, facilitating precise drilling by the drilling assembly and maintaining the drilling quality. After drilling is completed, another set of robotic arms 4 and electric grippers clamp the drilled copper busbar and move it to the top of the second placement frame 18, where it is clamped and fixed by the clamping assembly on the same side. The drilled copper busbar is fixed again, and then polished by the polishing assembly. The equipment can flip the drilled copper busbar with the cooperation of robotic arm 4 and electric gripper to facilitate polishing of both sides of the copper busbar, which helps to maintain the polishing effect. After the copper busbar is polished, it is clamped by another set of robotic arms 4 and electric gripper and moved to the bottom of the third support frame 9. It is then bent by the bending assembly. After the product is drilled, polished and bent, it is taken out by the cooperation of robotic arm 4 and electric gripper and moved to the unloading conveyor belt 6, which can achieve the function of unloading. The cooperation of the drilling assembly, polishing assembly and bending assembly enables continuous processing of copper busbar, which helps to improve the processing efficiency of copper busbar.

[0036] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. A multi-station combined processing table for copper busbars, characterized in that: The equipment includes a processing table (1), which has multiple columns arranged in a rectangular array at the bottom. The processing table (1) has grooves (2) at both ends of the top. The two grooves (2) are respectively provided with a feeding conveyor belt (5) and a discharging conveyor belt (6). The processing table (1) has a first support frame (7), a second support frame (8) and a third support frame (9) at the top. The processing table (1) has multiple mounting seats (3) arranged in a linear array on one side. The mounting seats (3) are each rotatably equipped with a mechanical arm (4) at the top. The mechanical arm (4) is equipped with an electric gripper at the end. A first placement rack (14) is provided below the first support frame (7), and a second placement rack (18) is provided below the second support frame (8). Clamping components are provided inside the first support frame (7), the second support frame (8), and the third support frame (9). The first support frame (7) is provided with a drilling assembly, the second support frame (8) is provided with a grinding assembly, and the third support frame (9) is provided with a bending assembly.

2. The multi-station combined processing table for copper busbars according to claim 1, characterized in that: The clamping assembly includes a third cylinder (22) disposed on both sides of the first support frame (7), the second support frame (8) and the third support frame (9). The piston shaft ends of the two third cylinders (22) in the same group are fixedly installed with a first clamping plate (23). The opposite side of the two first clamping plates (23) in the same group is fixedly installed with a support plate (24). The two support plates (24) are rotationally symmetrically distributed. The opposite side of the two support plates (24) in the same group is fixedly installed with a second telescopic rod (25). The ends of the two second telescopic rods (25) in the same group are provided with a second clamping plate (26).

3. The multi-station combined processing table for copper busbars according to claim 1, characterized in that: The drilling assembly includes a mounting frame (11) fixedly installed on the inner wall of the top of the first support frame (7). A mounting box (10) is fixedly installed on the side of the mounting frame (11) away from the second support frame (8). A first geared motor (28) is fixedly installed inside the mounting box (10). A screw (36) is rotatably installed inside the mounting frame (11). A support block (35) is sleeved on the side wall of the screw (36). The end of the screw (36) away from the second support frame (8) passes through the mounting box (10) and is fixedly connected to the end of the output shaft of the first geared motor (28). A first telescopic rod (12) is fixedly installed at the bottom of the block (35). A support box (13) is fixedly installed at the end of the first telescopic rod (12). A third geared motor (31) is fixedly installed inside the support box (13). A fan blade (32) is fixedly sleeved on the side wall of the output shaft of the third geared motor (31). A plurality of through holes distributed in a rectangular array are opened at the bottom of the support box (13). A rotating rod (33) is fixedly installed at the end of the output shaft of the third geared motor (31). The bottom end of the rotating rod (33) passes through the support box (13) and is fixedly installed with a drill rod (34).

4. The multi-station combined processing table for copper busbars according to claim 3, characterized in that: The support block (35) has sliders fixedly installed on both sides, and the inner walls of both sides of the mounting frame (11) have grooves that match the sliders on the same side.

5. The multi-station combined processing table for copper busbars according to claim 1, characterized in that: The grinding assembly includes a protective box (16) disposed below the second support frame (8). A first cylinder (15) is fixedly installed at the top of the second support frame (8). The piston shaft of the first cylinder (15) slides through the second support frame (8) and is fixedly connected to the top of the protective box (16). A second geared motor (29) is fixedly installed inside the protective box (16). A connecting column (30) is fixedly connected to the end of the output shaft of the second geared motor (29). The bottom end of the connecting column (30) passes through the protective box (16) and is fixedly installed with a grinding disc (17).

6. The multi-station combined processing table for copper busbars according to claim 1, characterized in that: The bending assembly includes a bending base plate (21) disposed below the third support frame (9). The bottom end of the bending base plate (21) is fixedly connected to the top end of the processing table (1). A second cylinder (19) is fixedly installed at the top end of the third support frame (9). The piston shaft of the second cylinder (19) slides through the third support frame (9) and a bending block (20) is fixedly installed thereon.

7. A multi-station copper busbar processing table according to claim 1, characterized in that: The processing table (1) has a feeding port (27) at the top. The feeding port (27) is located below the first placement frame (14). The feeding port (27) has two symmetrically distributed baffles. The processing table (1) has a fixed baffle frame at the top. The baffle frame is located below the first support frame (7).

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