An alloy ingot surface finishing device

Abstract

The utility model relates to mechanical processing technical field discloses an alloy ingot surface finishing device, including the organism, organism's inner wall right side rear end is equipped with the screw rod drive mechanism, the screw rod drive mechanism is used for multidirectional cleaning ingot surface, the inner wall middle part rear end of organism is equipped with synchronous drive mechanism, synchronous drive mechanism is used for preventing the star fly splash, the screw rod drive mechanism includes the fixed plate, the fixed plate installs organism's inner wall right side rear end, the outer wall front end right side of fixed plate is fixedly connected with the slide rail, the outer wall left side middle part of slide rail has set up the rectangular groove, the inner wall right side rear end of organism is equipped with the drive assembly, in the utility model, start motor no.

Description

Technical Field

[0001] This utility model relates to the field of machining technology, and in particular to a surface finishing device for alloy ingots. Background Technology

[0002] The alloy ingot surface finishing device is an automated industrial equipment designed specifically for removing surface defects from alloy ingots. Through the coordinated operation of mechanical transmission and surface treatment, it achieves precise finishing and quality optimization of the ingot surface. When the device is working, the ingot to be processed is first transported to the worktable by the conveying mechanism. The ingot is firmly fixed by the adjustable clamping component to prevent displacement during the finishing process. The transmission system driven by the servo motor drives the grinding, which moves along a preset trajectory to accurately remove defects such as oxide scale, cracks, inclusions, and residual gating gates from the ingot surface.

[0003] During the finishing process of alloy ingots, the auxiliary cleaning mechanism simultaneously removes the generated metal debris and dust. Some high-end models are also equipped with a vision inspection module to monitor the finishing effect in real time, ensuring that the flatness and cleanliness of the ingot surface meet the technical requirements of subsequent rolling and forging processes, and finally outputting alloy ingots with qualified surface quality. However, the grinding tool of the device can only move up and down and cannot move laterally, resulting in uneven grinding of the alloy ingot surface and affecting the finishing quality. Utility Model Content

[0004] To overcome the above deficiencies, this utility model provides an alloy ingot surface finishing device, which aims to improve the problem in the prior art where the grinding tool cannot move laterally, resulting in uneven grinding and affecting the finishing quality.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: an alloy ingot surface finishing device, comprising a body, a lead screw transmission mechanism installed at the rear right side of the inner wall of the body, the lead screw transmission mechanism being used for multi-directional cleaning of the ingot surface, a synchronous transmission mechanism installed at the rear middle of the inner wall of the body, the synchronous transmission mechanism being used to prevent sparks from flying; the lead screw transmission mechanism includes a fixing plate, the fixing plate being installed at the rear right side of the inner wall of the body, a slide rail being fixedly connected to the right front end of the outer wall of the fixing plate, a rectangular groove being formed in the middle of the left side of the outer wall of the slide rail, an internally threaded block being fixedly connected to the left front end of the outer wall of the fixing plate, a slider being slidably connected to the front left side of the outer wall of the slide rail, a grinding block being provided on the left side of the outer wall of the slide rail, and a drive assembly being installed at the rear right side of the inner wall of the body.

[0006] As a further description of the above technical solution: The drive assembly includes a motor, which is installed on the rear right side of the inner wall of the machine body. A lead screw is fixedly connected to the output end of the motor, and a nut is threadedly connected to the front end of the outer wall of the lead screw.

[0007] As a further description of the above technical solution: The synchronous transmission mechanism includes a transparent baffle, which is installed at the rear end of the middle of the inner wall of the machine body. A connecting column is fixedly connected to the middle of the rear end of the outer wall of the transparent baffle. A fixing block is fixedly connected to the rear end of the outer wall of the connecting column. A pad is provided on the lower left side of the outer wall of the transparent baffle. A rotating column is provided on the left side of the outer wall of the transparent baffle. An actuation component is installed at the rear end of the middle of the inner wall of the machine body.

[0008] As a further description of the above technical solution: The execution component includes a second motor, which is installed at the rear end of the middle of the inner wall of the machine body. The output end of the second motor is fixedly connected to a drive wheel, which is slidably connected to the driven wheel via a belt.

[0009] As a further description of the above technical solution: Multiple warning lights are equidistantly installed on the top wall of the machine body, and a switch is provided on the left rear end of the outer wall of the machine body.

[0010] As a further description of the above technical solution: A dust collection hood is provided at the lower end of the bottom wall of the machine body, and multiple milling cutter heads are installed in the middle of the inner wall of the machine body.

[0011] As a further description of the above technical solution: The bottom wall of the machine body is fixedly connected with multiple support legs, and conveyor belts are installed on the left and right sides of the outer wall of the machine body.

[0012] As a further description of the above technical solution: A grinding wheel is installed on the rear left side of the inner wall of the machine body, and a dust filter box is provided on the left side of the front end of the outer wall of the machine body.

[0013] This utility model has the following beneficial effects: 1. In this utility model, the motor is started, and the lead screw starts to rotate under the drive of the rotor of the motor. The other end of the lead screw is fixed by the internal thread block. Under the action of thread engagement, the nut starts to move along the direction of the lead screw. The nut slides in the rectangular groove opened in the slide rail by the slider. The slide rail and the slider limit the nut and prevent the nut from rotating on its own. The slide rail and the internal thread block are fixed by the fixing plate. Under the movement of the nut, the grinding block also moves, thereby performing transverse trimming of the alloy ingot and avoiding the problem of uneven grinding of the surface of the alloy ingot, which affects the trimming quality.

[0014] 2. In this utility model, the second motor is started. Under the drive of the rotor of the second motor, the driving wheel starts to rotate. The rotation of the driving wheel causes the driven wheel to start to rotate through friction and belt. The driven wheel is supported by the rotating column. Through the rotation of the belt, the fixed block fixed to it moves together. The movement of the fixed block drives the movement of the connecting column and the transparent baffle. After the transparent baffle is set to the designated position, the effect of preventing sparks from flying is achieved. Attached Figure Description

[0015] Figure 1 This is a front view of an alloy ingot surface finishing device proposed in this utility model; Figure 2 This is a perspective view of an alloy ingot surface finishing device proposed in this utility model; Figure 3 This is a cross-sectional view of an alloy ingot surface finishing device proposed in this utility model; Figure 4 This is a schematic diagram of the screw drive mechanism of an alloy ingot surface finishing device proposed in this utility model. Figure 5 This is a schematic diagram of the synchronous transmission mechanism of an alloy ingot surface finishing device proposed in this utility model.

[0016] Legend: 1. Machine body; 2. Lead screw transmission mechanism; 201. Fixed plate; 202. Slider; 203. Drive assembly; 2031. Motor 1; 2032. Lead screw; 2033. Nut; 204. Internal thread block; 205. Slide rail; 206. Rectangular groove; 207. Grinding block; 3. Synchronous transmission mechanism; 301. Transparent baffle; 302. Connecting column; 303. Actuating assembly; 3031. Motor 2; 3032. Drive wheel; 3033. Belt; 3034. Driven wheel; 304. Pad; 305. Fixed block; 306. Rotating column; 4. Support leg; 5. Conveyor belt; 6. Dust filter box; 7. Switch; 8. Warning light; 9. Dust collection hood; 10. Milling cutter head; 11. Grinding wheel. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Reference Figure 1 , Figure 3 and Figure 4This utility model provides an embodiment of an alloy ingot surface finishing device, comprising a body 1, a screw drive mechanism 2 installed at the rear right side of the inner wall of the body 1, the screw drive mechanism 2 being used for multi-directional cleaning of the ingot surface, and a synchronous drive mechanism 3 installed at the rear middle of the inner wall of the body 1, the synchronous drive mechanism 3 being used to prevent sparks from flying; the screw drive mechanism 2 includes a fixing plate 201, the fixing plate 201 being installed at the rear right side of the inner wall of the body 1, and a slide rail 205 being fixedly connected to the right side of the front end of the outer wall of the fixing plate 201, the slide rail 205 having an opening at the middle of the left side of its outer wall. A rectangular groove 206 is provided. A threaded block 204 is fixedly connected to the left front end of the outer wall of the fixed plate 201. A slider 202 is slidably connected to the front left side of the outer wall of the slide rail 205. A grinding block 207 is provided on the left side of the outer wall of the slide rail 205. A drive assembly 203 is installed at the rear right side of the inner wall of the machine body 1. The drive assembly 203 includes a motor 2031. The motor 2031 is installed at the rear right side of the inner wall of the machine body 1. A lead screw 2032 is fixedly connected to the output end of the motor 2031. A nut 2033 is threadedly connected to the front end of the outer wall of the lead screw 2032. Specifically, the starting motor 2031, model Y100L-2, works by inputting three-phase AC power to rotate the rotor, which outputs mechanical energy. Driven by the rotor of motor 2031, the lead screw 2032 begins to rotate. The other end of the lead screw 2032 is fixed by the internal thread block 204. Under the action of thread engagement, the nut 2033 begins to move along the direction of the lead screw 2032. The nut 2033 slides in the rectangular groove 206 of the slide rail 205 through the slider 202. The slide rail 205 and the slider 202 restrict the nut 2033 and prevent it from rotating on its own. The slide rail 205 and the internal thread block 204 are fixed by the fixing plate 201. Under the movement of the nut 2033, the grinding block 207 also moves, thereby performing lateral trimming on the alloy ingot.

[0019] Reference Figure 1 , Figure 3 and Figure 5 The synchronous transmission mechanism 3 includes a transparent baffle 301, which is installed at the rear end of the middle of the inner wall of the machine body 1. A connecting column 302 is fixedly connected to the middle of the rear end of the outer wall of the transparent baffle 301. A fixing block 305 is fixedly connected to the rear end of the outer wall of the connecting column 302. A pad 304 is provided on the lower left side of the outer wall of the transparent baffle 301. A rotating column 306 is provided on the left side of the outer wall of the transparent baffle 301. An execution component 303 is installed at the rear end of the middle of the inner wall of the machine body 1. The execution component 303 includes a second motor 3031, which is installed at the rear end of the middle of the inner wall of the machine body 1. A drive wheel 3032 is fixedly connected to the output end of the second motor 3031. The drive wheel 3032 is slidably connected to the driven wheel 3034 through a belt 3033. Specifically, the second motor 3031, model Y100L-2, is started. Its working principle is to input three-phase AC power to make the rotor rotate. The rotor outputs mechanical energy. Driven by the rotor of the second motor 3031, the driving wheel 3032 starts to rotate. The rotation of the driving wheel 3032 causes the driven wheel 3034 to start to rotate through friction and belt 3033. The driven wheel 3034 is supported by the rotating column 306. The rotation of belt 3033 causes the fixed block 305 to move together with it. The movement of fixed block 305 drives the movement of connecting column 302 and transparent baffle 301. By setting the transparent baffle 301 to the designated position, the effect of preventing sparks from flying is achieved.

[0020] Reference Figure 1 , Figure 2 and Figure 3 Multiple warning lights 8 are installed at equal intervals on the top wall of the machine body 1. A switch 7 is installed at the rear left side of the outer wall of the machine body 1. A dust collection hood 9 is installed at the lower end of the bottom wall of the machine body 1. Multiple milling cutter heads 10 are installed in the middle of the inner wall of the machine body 1. Multiple support legs 4 are fixedly connected around the bottom wall of the machine body 1. Conveyor belts 5 are installed on both the left and right sides of the outer wall of the machine body 1. A grinding wheel 11 is installed at the rear left side of the inner wall of the machine body 1. A dust filter box 6 is installed on the left side of the front end of the outer wall of the machine body 1. Specifically, the alloy ingot to be repaired is conveyed to the machine body 1 via conveyor belt 5. Support legs 4 provide stable support for the entire device. After the operator starts the device via switch 7, warning light 8 illuminates, indicating that the device has entered the working state. During the operation of the device, grinding wheel 11 first performs preliminary grinding on the surface of the ingot to remove the thick oxide scale and burrs. Then, milling cutter head 10 precisely cuts and repairs the cracks, inclusions, and defects remaining in the gating and riser on the surface of the ingot. Metal chips and dust generated during the repair process are collected by dust collection hood 9 and transported to dust filter box 6 for filtration. Finally, the surface repair of the alloy ingot is completed, so that the ingot meets the standards required for subsequent processing.

[0021] Working principle: When the motor 2031 is started, the lead screw 2032 starts to rotate under the drive of the rotor of the motor 2031. The other end of the lead screw 2032 is fixed by the internal thread block 204. Under the action of thread engagement, the nut 2033 starts to move along the direction of the lead screw 2032. The nut 2033 slides in the rectangular groove 206 opened in the slide rail 205 through the slider 202. The slide rail 205 and the slider 202 restrict the nut 2033 and prevent the nut 2033 from rotating. The slide rail 205 and the internal thread block 204 are fixed by the fixing plate 201. Under the movement of the nut 2033, the grinding block 207 also moves, thereby performing lateral trimming on the alloy ingot. When motor 3031 is started, the driving wheel 3032 begins to rotate under the drive of the rotor of motor 3031. The rotation of the driving wheel 3032 causes the driven wheel 3034 to rotate through friction and the drive of belt 3033. The driven wheel 3034 is supported by the rotating column 306. The rotation of belt 3033 causes the fixed block 305 fixed to it to move together. The movement of fixed block 305 drives the movement of connecting column 302 and transparent baffle 301. By setting the transparent baffle 301 to the designated position, the effect of preventing sparks from flying is achieved.

[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A surface finishing device for alloy ingots, comprising a body (1), characterized in that: A screw drive mechanism (2) is installed on the rear right side of the inner wall of the machine body (1). The screw drive mechanism (2) is used to clean the surface of the ingot from multiple directions. A synchronous drive mechanism (3) is installed on the rear middle part of the inner wall of the machine body (1). The synchronous drive mechanism (3) is used to prevent sparks from flying. The lead screw transmission mechanism (2) includes a fixed plate (201), which is installed on the rear right side of the inner wall of the machine body (1). A slide rail (205) is fixedly connected to the right side of the front end of the outer wall of the fixed plate (201). A rectangular groove (206) is provided in the middle of the left side of the outer wall of the slide rail (205). An internal thread block (204) is fixedly connected to the left side of the front end of the outer wall of the fixed plate (201). A slider (202) is slidably connected to the front end of the left side of the outer wall of the slide rail (205). A grinding block (207) is provided on the left side of the outer wall of the slide rail (205). A drive assembly (203) is installed on the rear right side of the inner wall of the machine body (1).

2. The alloy ingot surface finishing device according to claim 1, characterized in that: The drive assembly (203) includes a motor (2031), which is installed on the rear right side of the inner wall of the body (1). The output end of the motor (2031) is fixedly connected to a lead screw (2032), and the front end of the outer wall of the lead screw (2032) is threadedly connected to a nut (2033).

3. The alloy ingot surface finishing device according to claim 1, characterized in that: The synchronous transmission mechanism (3) includes a transparent baffle (301), which is installed on the rear end of the middle of the inner wall of the body (1). A connecting column (302) is fixedly connected to the middle of the rear end of the outer wall of the transparent baffle (301). A fixing block (305) is fixedly connected to the rear end of the outer wall of the connecting column (302). A pad (304) is provided on the lower left side of the outer wall of the transparent baffle (301). A rotating column (306) is provided on the left side of the outer wall of the transparent baffle (301). An execution component (303) is installed on the rear end of the middle of the inner wall of the body (1).

4. The alloy ingot surface finishing device according to claim 3, characterized in that: The execution component (303) includes a second motor (3031), which is installed at the rear end of the middle of the inner wall of the body (1). The output end of the second motor (3031) is fixedly connected to a drive wheel (3032), which is slidably connected to a driven wheel (3034) via a belt (3033).

5. The alloy ingot surface finishing device according to claim 1, characterized in that: Multiple warning lights (8) are installed at equal intervals on the top wall of the body (1), and a switch (7) is provided on the left rear end of the outer wall of the body (1).

6. The alloy ingot surface finishing device according to claim 1, characterized in that: A dust collection hood (9) is provided at the lower end of the bottom wall of the machine body (1), and multiple milling cutter heads (10) are installed in the middle of the inner wall of the machine body (1).

7. The alloy ingot surface finishing device according to claim 1, characterized in that: The bottom wall of the machine body (1) is fixedly connected with multiple support legs (4), and conveyor belts (5) are installed on the left and right sides of the outer wall of the machine body (1).

8. The alloy ingot surface finishing device according to claim 1, characterized in that: A grinding wheel (11) is installed on the rear left side of the inner wall of the machine body (1), and a dust filter box (6) is provided on the left side of the front end of the outer wall of the machine body (1).

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