An angle converter

CN224809126UActive Publication Date: 2026-09-29CHINA NUCLEAR IND 23 CONSTR
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Patent Information

Application Number
CN202522279647.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-28
Publication Date
2026-09-29
Estimated Expiration
2035-10-28

AI Technical Summary

Technical Problem

[0004](一)本实用新型所解决的技术问题为:现有技术中的阀门的阀座密封面与焊接平面不平行时,通过人工手动调整研磨机的机臂角度以将研磨机的打磨端与阀座密封面贴合进行打磨作业,导致施工作业效率较低的技术问题

Benefits of technology

本实用新型提供的一种角度转换器,包括面板、底板、转动机构和调节限位机构,面板的一端和底板的一端通过转动机构转动连接,研磨机安装于面板背离底板的一面,为了配合面板能够绕连接处相对底板进行转动,将调节限位机构的一端与底板固定连接,另一端与面板可滑动连接,通过使面板沿调节限位机构的延伸方向移动,便能够调节面板的轴线与底板的轴线之间的角度,调节后再通过调节限位机构对面板进行限位,使得面板保持在调节后的位置,便可以使得安装在面板上的研磨机的输出端通过调节后处于贴合于阀座密封面的状态,调节过程原理清晰,具备较高的调节精度,且调节后进行限位在打磨过程中研磨机不会发生位置盖板,能够有效保证施工作业效率。

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Abstract

This utility model relates to the field of nuclear power installation technology, specifically to an angle converter, including a panel, a base plate, a rotating mechanism, and an adjusting and limiting mechanism. One end of the panel and one end of the base plate are rotatably connected via the rotating mechanism, and a grinding machine is installed on the side of the panel facing away from the base plate. One end of the adjusting and limiting mechanism is fixedly connected to the base plate, and the other end is slidably connected to the panel. The panel can move along the extension direction of the adjusting and limiting mechanism to rotate and adjust the angle between the axis of the panel and the axis of the base plate. The adjusting and limiting mechanism can limit the position of the panel. The angle converter provided by this utility model allows the output end of the grinding machine installed on the panel to be in contact with the valve seat sealing surface after adjustment. The adjustment process has a clear principle and high adjustment accuracy. Furthermore, the limiting mechanism after adjustment prevents the grinding machine from being covered during grinding, effectively ensuring the efficiency of construction operations.
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Description

Technical Field

[0001] This utility model relates to the field of nuclear power installation technology, specifically to an angle converter. Background Technology

[0002] During the installation and commissioning of nuclear power plants, grinding machines are often used to polish valves to address internal leaks.

[0003] When dealing with internal leakage of some valves that are not parallel to the vertical line, the valve seat sealing surface is not parallel to the welding plane (i.e., the vertical plane) and presents a certain angle. Currently, the existing treatment method is to manually adjust the angle of the grinding machine arm to fit the grinding end of the grinding machine with the valve seat sealing surface for grinding. However, the manual adjustment process has low precision and is not stable enough, which will significantly reduce the efficiency of the construction operation. Utility Model Content

[0004] (I) The technical problem solved by this utility model is: when the valve seat sealing surface of the valve is not parallel to the welding plane in the prior art, the grinding end of the grinding machine is manually adjusted to fit the valve seat sealing surface for grinding, resulting in low construction efficiency.

[0005] (II) Technical Solution To solve the above-mentioned technical problems, embodiments of this utility model provide an angle converter, including a panel, a base plate, a rotating mechanism, and an adjusting and limiting mechanism; One end of the panel and one end of the base plate are rotatably connected by the rotating mechanism, and the grinding machine is installed on the side of the panel away from the base plate; One end of the adjustment limiting mechanism is fixedly connected to the base plate, and the other end is slidably connected to the panel. The panel can move along the extension direction of the adjustment limiting mechanism to drive the panel to rotate and adjust the angle between the axis of the panel and the axis of the base plate. The adjustment limiting mechanism can limit the panel.

[0006] Furthermore, the adjusting limit mechanism includes an adjusting bolt, an adjusting plate, and an adjusting assembly; The adjusting bolt is fixed to the bottom wall of the panel. One end of the adjusting plate is fixedly connected to the base plate, and the other end is slidably connected to the adjusting bolt. The adjusting bolt can slide along the extension direction of the adjusting plate.

[0007] Furthermore, the adjusting plate has a waist-shaped hole, and the adjusting bolt can slide along the extension direction of the waist-shaped hole.

[0008] Furthermore, the adjustment and limiting mechanism also includes a first mounting base and a second mounting base; The first mounting base is disposed on the bottom wall of the panel. The first mounting base has a first mounting hole. The inner wall surface of the first mounting hole has an internal thread. The end of the adjusting bolt can be threaded into the internal thread to be fixed inside the first mounting base. The second mounting base is located on the top wall of the base plate, and the second mounting base has a second mounting hole. The side wall of the adjusting plate facing one end of the base plate has a connecting post, and the connecting post is installed in the second mounting hole.

[0009] Furthermore, the adjustment limiting mechanism also includes a limiting nut, the end of the adjusting bolt away from the first mounting base protruding from the waist-shaped hole, and the limiting nut threadedly engaging with the adjusting bolt to limit the panel.

[0010] Furthermore, the rotating mechanism includes a first rotating assembly, a second rotating assembly, and a rotating shaft; The first rotating component is located on the bottom wall of the panel, and the second rotating component is located on the top of the base plate. The first rotating component and the second rotating component are rotatably connected by the rotating shaft to drive the panel to rotate.

[0011] Furthermore, the first rotating assembly includes a first rotating seat, and the second rotating assembly includes a second rotating seat; Both the first rotating seat and the second rotating seat have rotating holes, and the rotating shaft passes through the rotating holes of the first rotating seat and the second rotating seat.

[0012] Furthermore, there are two of each of the first and second rotating seats, with the two second rotating seats arranged at intervals, and the first rotating seat is respectively provided on the side of the two second rotating seats that are away from each other.

[0013] Furthermore, the panel has a threaded hole for connecting to the grinding machine.

[0014] Furthermore, the threaded holes are provided in multiple rows, and the threaded holes are arranged in two columns, with each column of threaded holes evenly spaced along the length of the panel.

[0015] The beneficial effects of this utility model are: This utility model provides an angle converter, including a panel, a base plate, a rotating mechanism, and an adjusting limit mechanism. One end of the panel and one end of the base plate are rotatably connected by the rotating mechanism. The grinding machine is installed on the side of the panel facing away from the base plate. In order to allow the panel to rotate relative to the base plate around the connection point, one end of the adjusting limit mechanism is fixedly connected to the base plate, and the other end is slidably connected to the panel. By moving the panel along the extension direction of the adjusting limit mechanism, the angle between the axis of the panel and the axis of the base plate can be adjusted. After adjustment, the adjusting limit mechanism limits the panel, keeping it in the adjusted position. This allows the output end of the grinding machine installed on the panel to be in contact with the valve seat sealing surface after adjustment. The adjustment process is clear in principle, has high adjustment accuracy, and the limiting mechanism after adjustment prevents the grinding machine from being covered during grinding, effectively ensuring the efficiency of the construction operation. Attached Figure Description

[0016] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of the angle converter provided in an embodiment of the present utility model; Figure 2 A side view of the overall structure of the angle converter provided in an embodiment of this utility model.

[0018] icon: 100 - Panel; 101 - Adjusting bolt; 102 - First mounting base; 103 - First rotating base; 104 - Threaded hole; 200 - Base plate; 201 - Second mounting base; 202 - Second rotating base; 300 - Adjusting plate; 301 - Waist-shaped hole; 302 - Connecting post; 303 - Limit nut; 400-spindle. Detailed Implementation

[0019] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0020] In the description of this utility model, it should be noted that the terms "upper" and "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Furthermore, in the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0022] Example 1 like Figures 1 to 2 As shown, this utility model provides an angle converter, including a panel 100, a base plate 200, a rotating mechanism, and an adjusting limit mechanism; One end of the panel 100 and one end of the base plate 200 are rotatably connected by a rotating mechanism, and the grinding machine is installed on the side of the panel 100 that is away from the base plate 200; One end of the adjusting limit mechanism is fixedly connected to the base plate 200, and the other end is slidably connected to the panel 100. The panel 100 can move along the extension direction of the adjusting limit mechanism to drive the panel 100 to rotate and adjust the angle between the axis of the panel 100 and the axis of the base plate 200. The adjusting limit mechanism can limit the panel 100.

[0023] In this embodiment, the angle converter includes a panel 100, a base plate 200, a rotating mechanism, and an adjusting limit mechanism. One end of the panel 100 and one end of the base plate 200 are rotatably connected by the rotating mechanism. The grinding machine is installed on the side of the panel 100 facing away from the base plate 200. In order to allow the panel 100 to rotate relative to the base plate 200 around the connection point, one end of the adjusting limit mechanism is fixedly connected to the base plate 200, and the other end is slidably connected to the panel 100. By moving the panel 100 along the extension direction of the adjusting limit mechanism, the angle between the axis of the panel 100 and the axis of the base plate 200 can be adjusted. After adjustment, the adjusting limit mechanism limits the panel 100, keeping it in the adjusted position. This allows the output end of the grinding machine installed on the panel 100 to be in contact with the valve seat sealing surface after adjustment. The adjustment process is clear in principle and has high adjustment accuracy. Furthermore, the limiting mechanism after adjustment prevents the grinding machine from being covered during grinding, effectively ensuring the efficiency of the work.

[0024] According to one embodiment provided by this utility model, such as Figure 1 and Figure 2 As shown, the adjusting limit mechanism includes an adjusting bolt 101, an adjusting plate 300, and an adjusting assembly; The adjusting bolt 101 is fixed to the bottom wall of the panel 100. One end of the adjusting plate 300 is fixedly connected to the base plate 200, and the other end is slidably connected to the adjusting bolt 101. The adjusting bolt 101 can slide along the extension direction of the adjusting plate 300.

[0025] In this embodiment, an adjusting bolt 101 is fixedly provided on the bottom wall of the panel 100. In order to cooperate with the adjusting bolt 101, an adjusting plate 300 is also provided. One end of the adjusting plate 300 is fixedly connected to the base plate 200, and the other end is slidably connected to the adjusting bolt 101. That is, by sliding the adjusting bolt 101 along the extension direction of the adjusting plate 300, the panel 100 can be moved synchronously, thereby achieving the effect of adjusting the angle between the axis of the panel 100 and the axis of the base plate 200, so that the output end of the grinder installed on the panel 100 is in a state of being in contact with the valve seat sealing surface after adjustment.

[0026] According to one embodiment provided by this utility model, such as Figure 1 and Figure 2 As shown, the adjusting plate 300 has a waist-shaped hole 301, and the adjusting bolt 101 can slide along the extension direction of the waist-shaped hole 301.

[0027] In this embodiment, the adjusting plate 300 is also provided with a waist-shaped hole 301 to facilitate the movement of the adjusting bolt 101. That is, the end of the adjusting bolt 101 can be slidably connected in the waist-shaped hole 301, that is, the adjusting bolt 101 can slide along the extension direction of the waist-shaped hole 301, thereby driving the panel 100 to move synchronously.

[0028] According to one embodiment provided by this utility model, such as Figure 1 As shown, the adjusting limit mechanism also includes a first mounting base 102 and a second mounting base 201; The first mounting base 102 is provided on the bottom wall of the panel 100. The first mounting base 102 has a first mounting hole. The inner wall surface of the first mounting hole has an internal thread. The end of the adjusting bolt 101 can be threaded into the internal thread to be fixed inside the first mounting base 102. The second mounting base 201 is located on the top wall of the base plate 200. The second mounting base 201 has a second mounting hole. The side wall of the adjusting plate 300 facing the base plate 200 has a connecting post 302, which is installed in the second mounting hole.

[0029] In this embodiment, a first mounting base 102 is installed on the bottom wall of the panel 100, and a second mounting base 201 is installed on the top wall of the base plate 200. The adjusting bolt 101 is fixed at one end in the first mounting base 102 by threaded engagement, and the other end is slidably connected in the waist-shaped hole 301. A connecting post 302 is provided on the side wall of the adjusting plate 300 facing the base plate 200. The connecting post 302 is installed in the second mounting hole. At this time, one end of the adjusting plate 300 can be fixed relative to the base plate 200. Then, the adjusting screw can be moved along the extension direction of the waist-shaped hole 301 to drive the panel 100 to move synchronously.

[0030] According to one embodiment provided by this utility model, such as Figure 1 and Figure 2 As shown, the adjustment and limiting mechanism also includes a limiting nut 303. The end of the adjusting bolt 101 that is away from the first mounting base 102 protrudes from the waist-shaped hole 301. The limiting nut 303 and the adjusting bolt 101 are threadedly engaged to limit the panel 100.

[0031] In this embodiment, one end of the adjusting bolt 101 is fixed in the first mounting base 102 provided on the panel 100, and the other end is inserted into the oblong hole 301. The end of the adjusting bolt 101 away from the first mounting base 102 protrudes out of the oblong hole 301. That is to say, a part of the adjusting bolt 101 is located outside the oblong hole 301. This makes it easy to limit the panel 100 by threading the limiting nut 303 with the adjusting bolt 101 after adjustment, so as to ensure that the panel 100 does not move after accurate adjustment.

[0032] Preferably, the limiting nut 303 is a wing nut, which makes it easy to use.

[0033] According to one embodiment provided by this utility model, such as Figure 1 As shown, the rotating mechanism includes a first rotating assembly, a second rotating assembly, and a rotating shaft 400; The first rotating component is located on the bottom wall of the panel 100, and the second rotating component is located on the top of the base plate 200. The first rotating component and the second rotating component are rotatably connected by a rotating shaft 400 to drive the panel 100 to rotate.

[0034] In this embodiment, in order to ensure that the panel 100 can rotate relative to the base plate 200, a first rotating component is provided on the bottom wall of the panel 100 and a second rotating component is provided on the top of the base plate 200. The first rotating component and the second rotating component are driven to rotate synchronously through the rotating shaft 400, so that the panel 100 can be rotated to adjust the position of the grinder installed on the panel 100 so that the output end of the grinder can fit against the surface of the valve seat being ground.

[0035] According to one embodiment provided by this utility model, such as Figure 1 As shown, the first rotating assembly includes a first rotating seat 103, and the second rotating assembly includes a second rotating seat 202; Both the first rotating seat 103 and the second rotating seat 202 have rotating holes, and the rotating shaft 400 passes through the rotating holes of the first rotating seat 103 and the second rotating seat 202.

[0036] In this embodiment, by providing a first rotating seat 103 on the side of the panel 100 facing the base plate 200 and a second rotating seat 202 on the side of the base plate 200 facing the panel 100, and by passing a rotating shaft 400 through the rotating holes of the first rotating seat 103 and the second rotating seat 202, the panel 100 can be rotated relative to the base plate 200.

[0037] According to one embodiment provided by this utility model, such as Figure 1 As shown, there are two first rotating seats 103 and two second rotating seats 202. The two second rotating seats 202 are arranged at intervals, and the first rotating seat 103 is provided on the side of the two second rotating seats 202 that is away from each other.

[0038] In this embodiment, in order to ensure the stability of the rotation of the rotating shaft 400, two first rotating seats 103 and two second rotating seats 202 are provided. The two first rotating seats 103 are installed at intervals on the side of the panel 100 facing the bottom plate 200, and are located at the end where the panel 100 is connected to the bottom plate 200, and in the middle position, so as to reserve the position for installing the second rotating seats 202. Then, the first rotating seats 103 are respectively installed on the bottom plate 200 positions corresponding to the sides of the two second rotating seats 202 that are away from each other. By inserting the rotating shaft 400 into the rotating holes opened in the first rotating seats 103 and the second rotating seats 202, the panel 100 can rotate relative to the bottom plate 200.

[0039] According to one embodiment provided by this utility model, such as Figure 1 As shown, the panel 100 has a threaded hole 104 for connecting to a grinding machine.

[0040] In this embodiment, during use, the angle converter is placed on a fixed surface, and the panel 100 is connected and fixed to the base of the grinder by passing hexagonal bolts through the threaded hole 104. A motor is installed on the base, and a machine arm is also provided. The machine arm is perpendicular to the base, and a grinding end is connected to the end of the machine arm. The motor is connected to the grinding end for transmission. Therefore, by adjusting the base of the grinder through the panel 100, the grinding end can be moved synchronously until the grinding end is in contact with the valve seat sealing surface, and then it is limited to facilitate subsequent grinding operations.

[0041] According to one embodiment provided by this utility model, such as Figure 1 As shown, there are multiple threaded holes 104 arranged in two rows, with each row of threaded holes 104 evenly spaced along the length of the panel 100.

[0042] In this embodiment, in order to ensure the connection stability between the panel 100 and the grinding machine base, and to accommodate different types of grinding machines, two rows of threaded holes 104 are provided on the panel 100, and each row of threaded holes 104 is evenly spaced along the length of the panel 100, so as to correspond to the reserved holes of different types of grinding machine bases, thereby improving the applicability of the angle converter provided in this embodiment.

[0043] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An angle converter, characterized in that, Includes a panel (100), a base plate (200), a rotating mechanism, and an adjusting limit mechanism; One end of the panel (100) and one end of the base plate (200) are rotatably connected by the rotating mechanism, and the grinding machine is installed on the side of the panel (100) away from the base plate (200); One end of the adjustment limiting mechanism is fixedly connected to the base plate (200), and the other end is slidably connected to the panel (100). The panel (100) can move along the extension direction of the adjustment limiting mechanism to drive the panel (100) to rotate and adjust the angle between the axis of the panel (100) and the axis of the base plate (200). The adjustment limiting mechanism can limit the panel (100).

2. The angle converter according to claim 1, characterized in that, The adjustment and limiting mechanism includes an adjustment bolt (101), an adjustment plate (300), and an adjustment assembly; The adjusting bolt (101) is fixed to the bottom wall of the panel (100). One end of the adjusting plate (300) is fixedly connected to the bottom plate (200), and the other end is slidably connected to the adjusting bolt (101). The adjusting bolt (101) can slide along the extension direction of the adjusting plate (300).

3. The angle converter according to claim 2, characterized in that, The adjusting plate (300) has a waist-shaped hole (301), and the adjusting bolt (101) can slide along the extension direction of the waist-shaped hole (301).

4. The angle converter according to claim 3, characterized in that, The adjustment and limiting mechanism also includes a first mounting base (102) and a second mounting base (201); The first mounting base (102) is provided on the bottom wall of the panel (100). The first mounting base (102) has a first mounting hole. The inner wall surface of the first mounting hole has an internal thread. The end of the adjusting bolt (101) can be threaded with the internal thread to be fixed inside the first mounting base (102). The second mounting base (201) is located on the top wall of the base plate (200). The second mounting base (201) has a second mounting hole. The side wall of the adjusting plate (300) facing the base plate (200) has a connecting post (302), and the connecting post (302) is installed in the second mounting hole.

5. The angle converter according to claim 4, characterized in that, The adjustment limiting mechanism also includes a limiting nut (303), the end of the adjusting bolt (101) away from the first mounting base (102) protruding from the waist-shaped hole (301), the limiting nut (303) and the adjusting bolt (101) are threaded together to limit the panel (100).

6. The angle converter according to claim 5, characterized in that, The rotating mechanism includes a first rotating component, a second rotating component, and a rotating shaft (400). The first rotating component is located on the bottom wall of the panel (100), and the second rotating component is located on the top of the base plate (200). The first rotating component and the second rotating component are rotatably connected by the rotating shaft (400) to drive the panel (100) to rotate.

7. The angle converter according to claim 6, characterized in that, The first rotating assembly includes a first rotating seat (103), and the second rotating assembly includes a second rotating seat (202). The first rotating seat (103) and the second rotating seat (202) are both provided with rotating holes, and the rotating shaft (400) passes through the rotating holes of the first rotating seat (103) and the second rotating seat (202).

8. The angle converter according to claim 7, characterized in that, There are two of the first rotating seat (103) and the second rotating seat (202). The two second rotating seats (202) are arranged at intervals, and the first rotating seat (103) is provided on the side of the two second rotating seats (202) facing away from each other.

9. The angle converter according to any one of claims 1-8, characterized in that, The panel (100) has a threaded hole (104) for connecting to the grinding machine.

10. The angle converter according to claim 9, characterized in that, The threaded holes (104) are provided in multiple rows, and the threaded holes (104) are arranged in two columns. Each column of threaded holes (104) is evenly spaced along the length of the panel (100).