Automatic feeding and connecting device for grinding cemented carbide teeth

CN224809132UActive Publication Date: 2026-09-29WUHAN XINRUI ALLOY TOOLS CO LTD
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Patent Information

Application Number
CN202522381202.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-10
Publication Date
2026-09-29
Estimated Expiration
2035-11-10

AI Technical Summary

Technical Problem

目前,该领域的加工在上料、方向识别、装夹均需人工操作,效率低下,且硬质合金粉尘对操作人员健康有害;合金齿需要以正确的方向进入磨床,人工辨别和摆放不仅速度慢,且易出错,导致废品率升高且现有的一些自动化上料装置缺乏智能检测功能,无法有效区分工件正反,或只能服务于单台设备,难以形成连续的生产线,整体生产效率有瓶颈,在生产不同规格的合金齿时,难以快速适应不同规格合金齿的混线生产

Benefits of technology

1.集自动上料、智能视觉识别、定向、磨削、连线传输于一体,实现了真正意义上的“黑灯工厂”作业,减少人工接触有害环境。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to hard alloy tool precision machining technical field, concretely to a kind of automatic feeding and connecting device for grinding hard alloy tooth, it mainly includes first feeding module and second feeding module, and grinding machine interconnecting device is arranged between first feeding module and second feeding module;First feeding module and second feeding module all include three push plate automatic feeding machine, and the discharge port of three push plate automatic feeding machine is provided with visual identification device;Linear vibration feeding guide rail is connected with the output end of vibrating tray, and the other end of linear vibration feeding guide rail is connected with centerless grinding machine.The utility model integrates automatic feeding, intelligent visual identification, orientation, grinding, connecting transmission, realizes the real sense of "black light factory" operation, reduces manual contact harmful environment, through visual identification technology, ensure that the direction of every workpiece entering grinding machine is correct, fundamentally eliminates the waste caused by direction error.
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Description

Technical Field

[0001] This utility model relates to the field of precision machining technology for cemented carbide tools, specifically an automatic feeding and connection device for grinding cemented carbide teeth. Background Technology

[0002] Hard alloy is a hard material made by mixing hard particles of a certain refractory metal carbide with one or more iron group elements and then manufacturing it through powder metallurgy. Mining tools and drilling tools are usually made of cemented carbide to ensure their hardness. During the manufacturing process, they need to undergo precision external cylindrical grinding to ensure their performance. These workpieces are valuable, have high hardness, and usually have specific shapes, so it is necessary to distinguish between the front and back sides for grinding. Currently, processing in this field requires manual operation for feeding, orientation recognition, and clamping, resulting in low efficiency. Furthermore, the carbide dust is harmful to the health of operators. Alloy teeth need to enter the grinding machine in the correct orientation, and manual identification and placement are not only slow but also prone to errors, leading to a higher scrap rate. In addition, some existing automated feeding devices lack intelligent detection functions, cannot effectively distinguish the front and back of the workpiece, or can only serve a single machine, making it difficult to form a continuous production line. Overall production efficiency is bottlenecked, and it is difficult to quickly adapt to mixed production of different specifications of alloy teeth. Utility Model Content

[0003] The purpose of this invention is to provide an automatic feeding and connection device for grinding cemented carbide teeth, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: An automatic feeding and connection device for grinding carbide teeth includes: A first feeding module and a second feeding module are provided, and a grinding machine connection device is provided between the first feeding module and the second feeding module. Both the first feeding module and the second feeding module include a three-push plate automatic feeder. The discharge port of the three-push plate automatic feeder is connected to a vibrating material plate, and a visual recognition device is provided between the three-push plate automatic feeder and the vibrating material plate. A linear vibrating feed guide is connected to the output end of the vibrating feed pan, and the other end of the linear vibrating feed guide is connected to a centerless grinder.

[0005] Preferably, the three-push plate automatic feeder is used to store and supply blank workpieces, and the three-push plate automatic feeder is equipped with three push plate hoppers that can work alternately.

[0006] Preferably, a conveyor belt is provided between the three-push plate automatic feeder and the vibrating material tray to transport the blank workpiece pushed by the push plate hopper to the vibrating material tray; The visual recognition device is positioned above the conveyor belt and is used to photograph the blank workpiece.

[0007] Preferably, the conveyor belt is provided with a rejection mechanism for rejecting blank workpieces in the wrong orientation on the conveyor belt.

[0008] Preferably, the vibrating feeder is connected to the end of the conveyor belt away from the three-push plate automatic feeder, and is used to sort the blank workpieces.

[0009] Preferably, the linear vibrating feed guide rail transports the blank workpiece to the feed end of the centerless grinder.

[0010] Preferably, the centerless grinder performs grinding processing on the blank workpiece.

[0011] Preferably, the inter-grinding device is configured to be inclined, for conveying the blank workpiece processed by the first feeding module to the second feeding module.

[0012] Preferably, a vibration device is provided at one end of the inter-grinding device near the centerless grinder.

[0013] Preferably, the three-push plate automatic feeder, the vision recognition device, the vibrating material tray, the linear vibrating feeding guide, the centerless grinder, the inter-grinding device, the vibration device, and the rejection actuator are all electrically connected to a PLC control system.

[0014] Compared with the prior art, the beneficial effects of this utility model are: 1. It integrates automatic feeding, intelligent vision recognition, orientation, grinding, and line transmission, realizing a true "lights-out factory" operation and reducing human contact with harmful environments.

[0015] 2. By using visual recognition technology, we ensure that every workpiece entering the grinding machine is oriented in the correct direction, thus fundamentally eliminating defective products caused by incorrect orientation.

[0016] 3. The dual-grinding machine line design allows workpieces to automatically flow to the next grinding machine for secondary processing or another process after being processed on one grinding machine, forming a continuous production line and significantly increasing production capacity. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0018] In the diagram: 1. Three-push plate automatic feeder; 2. Vibration recognition device; 3. Vibrating feeder; 4. Linear vibrating feeder guide rail; 5. Centerless grinder; 6. Grinding machine connection device; 7. Vibration device. Detailed Implementation

[0019] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0020] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0021] like Figure 1 As shown, this application provides an automatic feeding and connection device for grinding cemented carbide teeth, including...

[0022] The first feeding module and the second feeding module both include a three-push plate automatic feeder 1, which is used to store blank workpieces and realize automatic feeding. The three-push plate automatic feeder 1 is equipped with three push plate hoppers that can work alternately to ensure continuous material supply and allow manual replenishment without stopping the machine.

[0023] The discharge port of the three-push plate automatic feeder 1 is connected to a vibrating material plate 3. A conveyor belt is provided between the three-push plate automatic feeder 1 and the vibrating material plate 3. The conveyor belt transports the blank workpiece pushed by the push plate hopper to the vibrating material plate 3. A visual recognition device 2 is provided between the three-push plate automatic feeder 1 and the vibrating material plate 3. The visual recognition device 2 is located above the conveyor belt and is used to take pictures of the blank workpiece and transmit the images to the PLC electrically connected to it for recognition. The conveyor belt is equipped with a rejection mechanism. If the PLC detects a blank in the wrong direction, it controls the rejection mechanism to remove the blank from the conveyor belt. If the direction is correct, it is conveyed to the vibrating tray 3.

[0024] The vibrating feeder 3 is used to sort the blank workpieces; A linear vibrating feed guide 4 is connected to the output end of the vibrating feed plate 3, and the other end of the linear vibrating feed guide 4 is connected to a centerless grinder 5. The linear vibrating feed guide 4 transports the blank workpiece to the feed end of the centerless grinder 5.

[0025] The centerless grinder 5 performs grinding on the blank workpiece.

[0026] The inter-grinding device 6 is located between the first feeding module and the second feeding module, and the inter-grinding device 6 is set in an inclined state to transport the blank workpiece processed by the first feeding module to the second feeding module.

[0027] The inter-grinding device 6 is equipped with a vibration device 7 at one end near the centerless grinder 5 to promote workpiece flow and prevent blockage.

[0028] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in the details for the sake of brevity.

[0029] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An automatic feeding and connection device for grinding cemented carbide teeth, characterized in that, include: A first feeding module and a second feeding module are provided, and a grinding machine connection device (6) is provided between the first feeding module and the second feeding module. Both the first feeding module and the second feeding module include a three-push plate automatic feeder (1), the outlet of the three-push plate automatic feeder (1) is connected to a vibrating material plate (3), and a visual recognition device (2) is provided between the three-push plate automatic feeder (1) and the vibrating material plate (3). A linear vibrating feed guide (4) is connected to the output end of the vibrating feed plate (3), and the other end of the linear vibrating feed guide (4) is connected to a centerless grinder (5).

2. The automatic feeding and connection device for grinding cemented carbide teeth according to claim 1, characterized in that, The three-push plate automatic feeder (1) is used to store and supply blank workpieces, and the three-push plate automatic feeder (1) is equipped with three push plate hoppers that can work alternately.

3. The automatic feeding and connection device for grinding cemented carbide teeth according to claim 2, characterized in that, A conveyor belt is provided between the three-push plate automatic feeder (1) and the vibrating material plate (3) to transport the blank workpiece pushed by the push plate hopper to the vibrating material plate (3); The visual recognition device (2) is located above the conveyor belt and is used to photograph the blank workpiece.

4. The automatic feeding and connection device for grinding cemented carbide teeth according to claim 3, characterized in that, The conveyor belt is equipped with a rejection mechanism for rejecting blank workpieces that are in the wrong orientation on the conveyor belt.

5. An automatic feeding and connection device for grinding cemented carbide teeth according to claim 4, characterized in that, The vibrating disc (3) is connected to the end of the conveyor belt away from the three-push plate automatic feeder (1) and is used to sort the blank workpieces.

6. An automatic feeding and connection device for grinding carbide teeth according to claim 5, characterized in that, The linear vibrating feed guide (4) transports the blank workpiece to the feed end of the centerless grinder (5).

7. An automatic feeding and connection device for grinding cemented carbide teeth according to claim 6, characterized in that, The centerless grinder (5) performs grinding on the blank workpiece.

8. An automatic feeding and connection device for grinding cemented carbide teeth according to claim 2, characterized in that, The inter-grinding device (6) is set to an inclined state to transport the blank workpiece processed by the first feeding module to the second feeding module.

9. An automatic feeding and connection device for grinding cemented carbide teeth according to claim 8, characterized in that, A vibration device (7) is provided at one end of the inter-grinding device (6) near the centerless grinder (5).

10. An automatic feeding and connection device for grinding carbide teeth according to claim 9, characterized in that, The three-push plate automatic feeder (1), the vision recognition device (2), the vibrating material tray (3), the linear vibrating feeding guide rail (4), the centerless grinder (5), the grinding machine connection device (6), the vibration device (7), and the rejection actuator are all electrically connected to a PLC control system.