A tool for assembling end beams on a framework

Abstract

The utility model discloses a kind of tool of end beam group on framework, including tool base, crossbeam positioning fixture group, left side end beam group uses slide rail, right side end beam group uses slide rail;Left side end beam group uses slide rail and is slidably connected with left side end beam positioning fixture assembly, right side end beam group uses slide rail and is slidably connected with right side end beam positioning fixture assembly;It further includes left side beam group uses slide rail and right side beam group uses slide rail, and left side beam group uses slide rail and is slidably connected with left side beam positioning fixture assembly, right side beam group uses slide rail and is slidably connected with right side beam positioning fixture assembly.The tool of the utility model can satisfy framework end beam group precision requirement, reduce dismounting frequency, utilize slide design to realize framework end beam and framework and end beam each component flexible group, the tool can prevent end beam and its component asymmetric result in end beam group size precision cannot satisfy the problem of use requirement, improve labor efficiency, reduce dismounting frequency and other repetitive labor.

Description

Technical Field

[0001] This utility model relates to the field of rail passenger vehicle manufacturing technology, and in particular to a tooling for assembling end beams on a frame. Background Technology

[0002] In the past, bogie frames were mostly H-shaped structures. These frames were relatively easy to assemble as they did not have end beams. However, when assembling frames with end beams, the side beams were prone to twisting, and the end beam tubes were easily rotated, making it difficult to position the components in space, thus hindering the achievement of the required assembly precision. Therefore, those skilled in the art need to develop a tooling for assembling end beams on the bogie frame. Utility Model Content

[0003] The purpose of this invention is to provide a tooling for assembling end beams on a frame. This tooling can meet the accuracy requirements for assembling end beams, reduce the number of disassembly and assembly operations, and utilizes a sliding track design to achieve flexible assembly between end beams and between end beam components. Furthermore, it relies on the machining holes of the brake hanger and the positioning pins on the tooling to ensure the dimensional accuracy of the end beams. This tooling can prevent the problem of the end beams and their components being asymmetrical, which would lead to the end beams not meeting the dimensional accuracy requirements for assembly, thereby improving labor efficiency and reducing repetitive labor such as disassembly and assembly operations.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] This utility model discloses a tooling for assembling end beams on a frame. This tooling is suitable for the assembly process of H-shaped frames. The tooling includes:

[0006] Tooling base;

[0007] A beam positioning fixture assembly is integrated into the middle area of ​​the tooling base. The beam of the H-shaped frame is placed and positioned and fixed in the middle area of ​​the tooling base by the beam positioning fixture assembly.

[0008] A left-side end beam assembly slide rail extending along the length of the tooling base and located on the left side of the tooling base; a right-side end beam assembly slide rail extending along the length of the tooling base and located on the right side of the tooling base; a left-side end beam positioning clamp assembly is slidably connected to the left-side end beam assembly slide rail, and a right-side end beam positioning clamp assembly is slidably connected to the right-side end beam assembly slide rail; and

[0009] A left beam pair slide rail and a right beam pair slide rail are symmetrically arranged along the width direction of the tooling base. A left beam positioning clamp assembly is slidably connected to the left beam pair slide rail, and a right beam positioning clamp assembly is slidably connected to the right beam pair slide rail.

[0010] When assembling the end beams of the H-shaped frame, the position of the corresponding end beam positioning fixture assembly and the end beam relative to the side beam is adjusted by the slide rail through the corresponding end beam assembly.

[0011] When assembling the side beams of the H-shaped frame, the corresponding side beam positioning fixture assembly and the position of the side beam relative to the crossbeam are adjusted by using the slide rails of the corresponding side beam assembly.

[0012] Furthermore, the tooling base includes a base body and support legs that are supported on the bottom of the base body;

[0013] The left end beam pair slide rail, the right end beam pair slide rail, the left beam pair slide rail, and the right beam pair slide rail are all assembled and fixed to the corresponding positions of the base body by fasteners.

[0014] Furthermore, the left end beam positioning fixture assembly includes:

[0015] The left end beam positioning reference plate is slidably connected to the left end beam assembly by a slide rail; and

[0016] Left end beam end positioning fixtures are arranged at both ends of the left end beam positioning reference plate;

[0017] The positioning reference plate of the left end beam and the brake hanger of the left end beam are provided with a brake hanger positioning structure at the mating position.

[0018] Furthermore, the right end beam positioning fixture assembly includes:

[0019] The positioning reference plate for the right end beam, which is slidably connected to the right end beam assembly by a slide rail; and

[0020] Right end beam end positioning fixtures are arranged at both ends of the right end beam positioning reference plate;

[0021] The positioning reference plate of the right end beam and the brake hanger of the right end beam are provided with a brake hanger positioning structure at the mating position.

[0022] Furthermore, the brake hanger positioning structure includes:

[0023] The brake hanger limit seat is arranged at intervals, and the space between two adjacent brake hanger limit seats is the passage space of the brake hanger of the end beam. The brake hanger extends to the inner side of the upper end of the brake hanger limit seat, and the brake hanger hole of the brake hanger is connected to the corresponding brake hanger limit seat through the brake hanger hole positioning pin.

[0024] Furthermore, the left beam positioning fixture assembly includes:

[0025] The left beam positioning reference plate is slidably connected to the left beam assembly by a slide rail; and

[0026] Left beam end positioning clamps are arranged at both ends of the left beam positioning reference plate.

[0027] Furthermore, the right beam positioning fixture assembly includes:

[0028] The right beam positioning reference plate is slidably connected to the right beam assembly by a slide rail; and

[0029] Right beam end positioning fixtures are arranged at both ends of the right beam positioning reference plate.

[0030] In the above technical solution, the tooling for assembling end beams on a frame provided by this utility model has the following beneficial effects:

[0031] The tooling of this utility model can meet the accuracy requirements of the frame end beam assembly, reduce the number of disassembly and assembly, and realize flexible assembly between frame end beams and between the frame and the various components of the end beam by utilizing the slide rail design. Furthermore, it relies on the cooperation between the machining hole of the brake hanger and the positioning pin on the tooling to ensure the dimensional accuracy of the end beam. This tooling can prevent the problem of the end beam and its components being asymmetrical, which would cause the dimensional accuracy of the end beam assembly to fail to meet the usage requirements, improve labor efficiency, and reduce repetitive labor such as disassembly and assembly. Attached Figure Description

[0032] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0033] Figure 1 This is a schematic diagram of an H-shaped frame suitable for tooling used in assembling end beams on a frame, as disclosed in an embodiment of this utility model.

[0034] Figure 2 This is a top view of an H-shaped frame suitable for tooling used in assembling end beams on a frame, as disclosed in an embodiment of this utility model.

[0035] Figure 3 This is a structural schematic diagram of a tooling assembly operation for assembling end beams on a frame, as disclosed in an embodiment of this utility model.

[0036] Figure 4 This is a schematic diagram of a tooling for assembling end beams on a frame, as disclosed in an embodiment of the present utility model.

[0037] Explanation of reference numerals in the attached figures:

[0038] 10. H-shaped frame; 11. Crossbeam; 12. Left end beam; 13. Right end beam; 14. Left beam; 15. Right beam; 16. Brake hanger;

[0039] 1601, Machined surface of brake hanger; 1602, Brake hanger hole;

[0040] 201. Slide rail for left end beam assembly; 202. Slide rail for right end beam assembly; 203. Slide rail for right end beam assembly;

[0041] 1. Tooling base; 3. Left end beam positioning fixture assembly; 4. Right end beam positioning fixture assembly; 6. Left beam positioning fixture assembly; 7. Right beam positioning fixture assembly;

[0042] 301. Positioning reference plate for the left end beam; 302. Positioning fixture for the end of the left end beam;

[0043] 401. Right end beam positioning reference plate; 402. Right end beam end positioning clamp;

[0044] 501. Brake hanger limit seat; 502. Brake hanger hole positioning pin;

[0045] 701. Right side beam positioning reference plate; 702. Right side beam end positioning clamp. Detailed Implementation

[0046] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0047] See Figures 1 to 4 As shown;

[0048] This embodiment provides a tooling for assembling end beams on a frame. This tooling is applicable to the assembly process of the H-shaped frame 10. The tooling includes:

[0049] Tooling base 1;

[0050] A beam positioning fixture assembly is integrated in the middle area of ​​the tooling base 1. The beam 11 of the H-shaped frame 10 is placed and positioned and fixed in the middle area of ​​the tooling base 1 through the beam positioning fixture assembly.

[0051] A left-side end beam assembly slide rail 201 extends along the length of the tooling base 1 and is located on the left side of the tooling base 1; a right-side end beam assembly slide rail 202 extends along the length of the tooling base 1 and is located on the right side of the tooling base 1; a left-side end beam positioning clamp assembly 3 is slidably connected to the left-side end beam assembly slide rail 201, and a right-side end beam positioning clamp assembly 4 is slidably connected to the right-side end beam assembly slide rail 202; and

[0052] A left beam pairing slide rail and a right beam pairing slide rail 203 extend along the width direction of the tooling base 1 and are symmetrically arranged. A left beam positioning clamp assembly 6 is slidably connected to the left beam pairing slide rail, and a right beam positioning clamp assembly 7 is slidably connected to the right beam pairing slide rail 203.

[0053] When assembling the end beams of the H-shaped frame 10, the corresponding end beam positioning fixture assembly and the position of the end beam relative to the side beam are adjusted by the slide rail through the corresponding end beam assembly.

[0054] When assembling the side beams of the H-shaped frame 10, the corresponding side beam positioning fixture assembly and the position of the side beam relative to the crossbeam 11 are adjusted by the corresponding side beam assembly slide rail.

[0055] Specifically, this embodiment discloses a tooling for facilitating the assembly of end beams. Its bottom is a tooling base 1, on which slide rails are arranged along the X and Y directions, respectively, to correspondingly adjust the positions of the side beams, end beams, and corresponding clamps. In this embodiment, the left and right sides are defined based on the X and Y directions. That is, along the Y direction, it is divided into a left end beam 12 and a right end beam 13; similarly, along the X direction, it is divided into a left beam 14 and a right beam 15. The structure of the tooling in this application is further explained according to this division standard. The tooling base 1 of this embodiment integrates a slide rail 201 for assembling the left end beam, a slide rail 202 for assembling the right end beam, a slide rail for assembling the left beam, and a slide rail 203 for assembling the right beam. Simultaneously, corresponding positioning clamping assemblies are slidably engaged with the corresponding slide rails. These positioning clamping assemblies are positioned and clamped at corresponding positions on the H-shaped frame 10 for assembly operations.

[0056] Preferably, the tooling base 1 in this embodiment includes a base body 101 and a support leg 102 supported on the bottom of the base body 101; the left end beam pairing slide rail 201, the right end beam pairing slide rail 202, the left beam pairing slide rail and the right beam pairing slide rail 203 are all assembled and fixed to the corresponding positions of the base body 101 by fasteners.

[0057] Preferably, the left end beam positioning fixture assembly 3 of this embodiment includes a left end beam positioning reference plate 301 slidably connected to the left end beam assembly slide rail 201; and a left end beam end positioning fixture 302 arranged at both ends of the left end beam positioning reference plate 301; and a brake hanger positioning structure is provided at the position where the left end beam positioning reference plate 301 and the brake hanger 16 of the left end beam 12 cooperate.

[0058] Secondly, the right end beam positioning fixture assembly 4 of this embodiment includes a right end beam positioning reference plate 401 that is slidably connected to the right end beam assembly slide rail 202; and right end beam end positioning fixtures 402 arranged at both ends of the right end beam positioning reference plate 401; and a brake hanger positioning structure is provided at the position where the right end beam positioning reference plate 401 and the brake hanger 16 of the right end beam 13 are engaged.

[0059] To further enhance the positioning reference and improve assembly accuracy, this embodiment designs a brake hanger positioning structure that mates with the brake hanger 16. Specifically, the brake hanger positioning structure of this embodiment includes:

[0060] Brake hanger limit seats 501 are arranged at intervals, and the space between two adjacent brake hanger limit seats 501 is the passage space for the brake hanger 16 of the end beam. The brake hanger 16 extends to the inner side of the upper end of the brake hanger limit seat 501, and the brake hanger hole 1602 of the brake hanger 16 is connected to the corresponding brake hanger limit seat 501 through the brake hanger hole positioning pin 502.

[0061] Preferably, the left beam positioning fixture assembly 6 in this embodiment includes a left beam positioning reference plate that is slidably connected to the left beam assembly by a slide rail; and left beam end positioning fixtures arranged at both ends of the left beam positioning reference plate.

[0062] Secondly, the right beam positioning fixture assembly 7 of this embodiment includes a right beam positioning reference plate 701 that is slidably connected to the right beam assembly slide rail 203; and right beam end positioning fixtures 702 arranged at both ends of the right beam positioning reference plate 701.

[0063] Taking the end beam as an example, the Z-axis can be positioned using the end beam positioning reference plate and the end beam positioning fixture. Simultaneously, the Y-axis dimension of the end beam is positioned using the holes on the brake hanger 16, and the X-axis dimension is positioned using the brake hanger positioning seat. The connection between the end beam and the side beam ends is achieved using the corresponding slide rail interface. The adjustment of the side beam follows the same principle. This completes the end beam assembly process.

[0064] In the above technical solution, the tooling for assembling end beams on a frame provided by this utility model has the following beneficial effects:

[0065] The tooling of this utility model can meet the accuracy requirements of the frame end beam assembly, reduce the number of disassembly and assembly, and realize flexible assembly between frame end beams and between the frame and the various components of the end beam by utilizing the slide rail design. Furthermore, it relies on the cooperation between the machining hole of the brake hanger and the positioning pin on the tooling to ensure the dimensional accuracy of the end beam. This tooling can prevent the problem of the end beam and its components being asymmetrical, which would cause the dimensional accuracy of the end beam assembly to fail to meet the usage requirements, improve labor efficiency, and reduce repetitive labor such as disassembly and assembly.

[0066] The tooling of this utility model utilizes the precision-machined holes and machined surfaces of the end beams as positioning references, resulting in more accurate dimensions. During the assembly of the end beams, the ingenious design of the slide rail allows for the separation of the end beams from the side beams at any time on the slide rail if interference occurs in individual parts, affecting the assembly dimensions. This reduces repetitive labor such as multiple hoisting and disassembly, as well as repeated positioning, and prevents the end beams from tipping over due to their asymmetrical structure. This significantly reduces labor intensity and improves production efficiency.

[0067] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A tooling for assembling end beams on a frame, characterized in that, This fixture is suitable for the assembly process of H-type frame (10), and the fixture includes: Tooling base (1); A beam positioning fixture assembly is integrated in the middle area of ​​the tooling base (1). The beam (11) of the H-shaped frame (10) is placed and fixed in the middle area of ​​the tooling base (1) by the beam positioning fixture assembly. A left end beam assembly slide rail (201) extending along the length of the tooling base (1) and located on the left side of the tooling base (1); a right end beam assembly slide rail (202) extending along the length of the tooling base (1) and located on the right side of the tooling base (1); a left end beam positioning clamp assembly (3) is slidably connected to the left end beam assembly slide rail (201), and a right end beam positioning clamp assembly (4) is slidably connected to the right end beam assembly slide rail (202); and A left beam pairing slide rail and a right beam pairing slide rail (203) extend along the width direction of the tooling base (1) and are symmetrically arranged. A left beam positioning clamp assembly (6) is slidably connected to the left beam pairing slide rail, and a right beam positioning clamp assembly (7) is slidably connected to the right beam pairing slide rail (203). When assembling the end beams of the H-shaped frame (10), the corresponding end beam positioning fixture assembly and the position of the end beam relative to the side beam are adjusted by the slide rail through the corresponding end beam assembly. When assembling the side beams of the H-shaped frame (10), the corresponding side beam positioning fixture assembly and the position of the side beam relative to the crossbeam (11) are adjusted by the corresponding side beam assembly slide rail.

2. The tooling for assembling end beams on a frame according to claim 1, characterized in that, The tooling base (1) includes a base body (101) and a support leg (102) supported on the bottom of the base body (101). The left end beam pairing slide rail (201), the right end beam pairing slide rail (202), the left beam pairing slide rail and the right beam pairing slide rail (203) are all assembled and fixed to the corresponding positions of the base body (101) by fasteners.

3. The tooling for assembling end beams on a frame according to claim 1, characterized in that, The left end beam positioning clamp assembly (3) includes: The left end beam positioning reference plate (301) is slidably connected to the left end beam assembly by a slide rail (201); and Left end beam end positioning clamps (302) are arranged at both ends of the left end beam positioning reference plate (301). The positioning reference plate (301) of the left end beam and the brake hanger (16) of the left end beam are provided with a brake hanger positioning structure.

4. The tooling for assembling end beams on a frame according to claim 3, characterized in that, The right end beam positioning clamp assembly (4) includes: The right end beam positioning reference plate (401) is slidably connected to the right end beam assembly by a slide rail (202); and Right end beam end positioning clamps (402) are arranged at both ends of the right end beam positioning reference plate (401). The positioning reference plate (401) of the right end beam and the brake hanger (16) of the right end beam are provided with a brake hanger positioning structure.

5. The tooling for assembling end beams on a frame according to claim 4, characterized in that, The brake hanger positioning structure includes: Brake hanger limit seat (501), the brake hanger limit seats (501) are arranged at intervals, and the space between two adjacent brake hanger limit seats (501) is the through space of the brake hanger (16) of the end beam. The brake hanger (16) extends to the inner side of the upper end of the brake hanger limit seat (501), and the brake hanger hole (1602) of the brake hanger (16) is connected to the corresponding brake hanger limit seat (501) through the brake hanger hole positioning pin (502).

6. The tooling for assembling end beams on a frame according to claim 1, characterized in that, The left beam positioning fixture assembly (6) includes: The left beam positioning reference plate is slidably connected to the left beam assembly by a slide rail; and Left beam end positioning fixtures are arranged at both ends of the left beam positioning reference plate.

7. The tooling for assembling end beams on a frame according to claim 1, characterized in that, The right beam positioning fixture assembly (7) includes: The right beam positioning reference plate (701) is slidably connected to the right beam assembly via a slide rail (203); and Right beam end positioning fixtures (702) are arranged at both ends of the right beam positioning reference plate (701).

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