Self-locking guide clamp for mounting zirconia porcelain block

Abstract

The utility model discloses a feature lies in including clamp body, orientation installation device, clamping device, adjusting device, ferrule, the clamp body side installs orientation installation device, orientation installation device side installs adjusting device, orientation installation device side installs clamping device, and the adjusting device side end is installed with ferrule.

Description

Technical Field

[0001] This utility model relates to the field of medical clamping technology, and in particular to a self-locking guide clamp for installing zirconia ceramic blocks. Background Technology

[0002] In the field of precision ceramics manufacturing, zirconia blocks are widely used in dental prostheses, joint replacements, and other medical implants due to their excellent mechanical properties and biocompatibility. The installation process of these materials faces three major technical barriers: First, the inherent high brittleness of zirconia (HV1200-1400) makes traditional clamping methods prone to edge chipping and microcracks; second, the stringent geometric accuracy requirements of medical components (such as crown margin gaps ≤50μm) necessitate sub-millimeter-level positioning control; and third, the dynamic loads in multi-axis machining require clamps with vibration-resistant loosening characteristics.

[0003] Existing application number CN201520016335.2 discloses a medical clamp, including a clamp base 1 with a through hole 2 at its center. A handle body is provided above the clamp base 1. The handle body consists of four parts: a housing 3 fixedly welded above the clamp base 1, a handle 4 located on the housing 3, a linear motor 5 fixedly installed inside the housing 1, and a push rod 6 with one end fixedly connected to the telescopic end of the linear motor 5 and the other end passing through the through hole 2. Three bent clamping rods 7 are hinged to the bottom edge of the clamp base 1. A triangular sliding block 8 is fitted onto the upper part of the three bent clamping rods 7. The other end of the push rod 6 is fixedly welded to the center of the sliding block 8. The bottom of each of the three bent clamping rods 7 is provided with a clamping piece 9. However, the existing technology is not very adaptable to different drugs that need to be clamped and the size and shape of zirconia ceramic blocks during use. It is difficult to achieve accurate positioning and stable clamping. Moreover, medical supplies have extremely high hygiene requirements, and the existing clamps cannot meet the aseptic operation standards, which leads to the risk of cross-infection during use and affects the treatment effect. Utility Model Content

[0004] In view of the above technical problems, the present invention provides a self-locking guide clamp for installing zirconia ceramic blocks, characterized in that it includes a clamp body, a guide installation device, a clamping device, an adjusting device, and a collar; the guide installation device is installed on the side of the clamp body, the adjusting device is installed on the side of the guide installation device, the clamping device is installed on the side of the guide installation device, and a collar is installed on the side end of the adjusting device. The guiding installation device consists of a guide sleeve, a guide rod, an LED light, a battery compartment, a battery, a screw, a universal joint, a connecting buckle, a detachable guide cap, a guide probe, an infrared sensor, a telescopic rod, and a connecting block. The guide rod is fitted with a guide sleeve on its side, and an LED light is installed on the side of the guide sleeve. The battery compartment is installed inside the guide sleeve, and a battery is installed in the battery compartment. A screw is installed inside the guide rod, and one end of the screw is connected to a universal joint. A connecting block is installed on the side of the guide sleeve, and a telescopic rod is installed on the side of the connecting block. A detachable guide cap is installed on the side of the telescopic rod, and the detachable guide cap is installed on the telescopic rod via a connecting buckle. A guide probe is installed below the detachable guide cap, and an infrared sensor is installed on the guide probe. The clamping device consists of clamp A, spring, pressing block, limiting block, clamp B, lock, mounting groove, hook, replaceable cotton ball, replaceable rubber layer, damper, connecting port, and buckle. Clamp A has a connecting port inside, clamp B is installed on the side of clamp A, pressing block is installed on clamp A, pressing block is connected to clamp B through spring, clamp A has a lock, lock is connected to limiting block through spring, damper is sleeved on spring, mounting groove is installed on clamp A and clamp B, hook is installed on mounting groove, replaceable cotton ball is fixed on mounting groove through hook, and replaceable rubber layer is installed on clamp A and clamp B. The adjustment device consists of a magnetic adhesive patch, an adjustment rod, a slide rail, a sliding block, a limit screw, a connecting rod, an adjustment handle, a screw switch, a threaded rod, and an adjustment box. The adjustment box has a slide rail on which a sliding block is installed. Inside the adjustment box are the adjustment rod, a fixing block, a connecting rod, an adjustment handle, and a threaded rod. One end of the adjustment rod is connected to the telescopic rod of the guide mounting device, and the other end is connected to the sliding block. The adjustment rod and the sliding block are connected by a spring and a damper. The adjustment rod uses a three-section nested aluminum alloy sleeve with a guide keyway on the inner wall and a graduated scale on the outer wall. Each sleeve connection is equipped with an eccentric wheel locking device, which achieves self-locking through conical surface contact. The adjusting rod adopts a multi-level nested sleeve design, and each sleeve is fixed by the eccentric wheel locking device. The driving force generated when the sliding block is moved is transmitted through the threaded spiral groove, causing the inner core to advance or retract along the axial direction. Multiple limit screws are provided on the slide. A threaded rod is installed on the side of the connecting rod, and a universal joint on the clamping device is installed on the side of the connecting rod. The threaded rod is connected to the adjusting handle, and a screw switch is installed on the side of the adjusting handle. The extension and retraction of the threaded rod is controlled by rotating the screw switch. Magnetic adhesive pads are installed on the adjusting box.

[0005] The beneficial effects of this utility model are as follows: This invention adds a guiding installation device, a clamping device, and an adjusting device to the original design. These components allow for the clamping of zirconia ceramic blocks of different sizes, improving the adaptability and stability of the device and ensuring processing accuracy and efficiency. The size of the clamps can be adjusted to accommodate ceramic blocks of different thicknesses. Positioning is achieved through a guide probe equipped with an infrared sensor, which outputs a signal to the guiding installation device to assist the operator during installation. LED lighting enhances ease of operation. The overall structure is compact and easy to operate. The clamping device features a replaceable rubber layer, which can be replaced after each use to prevent cross-contamination and extend the equipment's lifespan. Furthermore, after a period of use, the clamping device can be separated from the guiding installation device for cleaning or replacement, improving maintenance convenience and making it suitable for various complex working conditions.

[0006] The newly added guide installation device of this utility model consists of a guide sleeve, a connecting block, a guide rod, an LED light, a battery compartment, a battery, a screw, a universal joint, a connecting buckle, a detachable guide cap, a guide probe, an infrared sensor, and a telescopic rod. The added guide installation device improves operational accuracy through precise guidance and lighting. The detachable guide cap is easy to replace. The overall design is compact, easy to maintain, and adaptable to various working conditions.

[0007] The newly added clamping device of this utility model consists of a clamp A, a pressing block, a limiting block, a clamp B, a lock, a mounting groove, a hook, a replaceable cotton ball, a replaceable rubber layer, a spring, a damper, a connecting port, and a buckle. The clamp A and clamp B of the added clamping device are tightly fixed by the lock to ensure that the ceramic block is firmly clamped. Moreover, the distance between clamp A and clamp B can be adjusted to accommodate ceramic blocks of different thicknesses. The hook design facilitates quick replacement of cotton balls, and the rubber layer increases friction while ensuring hygiene and preventing cross-contamination.

[0008] The newly added adjustment device of this utility model consists of a magnetic adhesive patch, an adjustment rod, a slide rail, a sliding block, a limit screw, a connecting rod, an adjustment handle, a screw switch, a threaded rod, and an adjustment box. The added adjustment device can precisely control the extension and retraction of the adjustment rod to ensure the stability of the ceramic block during processing. The sliding block and the limit screw cooperate to prevent over-adjustment. The connecting rod and the threaded rod work together to achieve fine-tuning. The screw switch provides precise control. The overall design improves the flexibility and reliability of the device and adapts to various complex processing needs. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the overall structure of a self-locking guide clamp for installing zirconia ceramic blocks according to this utility model; Figure 2 This is a diagram of a guide installation device for a self-locking guide clamp for installing zirconia ceramic blocks according to this utility model; Figure 3 This is a diagram of the clamping device of a self-locking guide clamp for installing zirconia ceramic blocks according to this utility model; Figure 4 This is a diagram of the adjustment device for a self-locking guide clamp for installing zirconia ceramic blocks according to this utility model; 1-Guide sleeve, 2-Guide rod, 3-LED light, 4-Screw, 5-Universal joint, 7-Removable guide cap, 8-Guide probe, 9-Telescopic rod, 10-Connecting block, 11-Clamp A, 12-Clamp B, 13-Lock, 14-Mounting groove, 15-Hook, 16-Replaceable cotton ball, 17-Replaceable rubber layer, 18-Connecting port, 20-Slide rail, 21-Sliding block, 22-Limit screw, 23-Button switch, 24-Adjusting box, 25-Loop ring, 26-Magnetic adhesive patch, 27-Clamp body. Detailed Implementation

[0010] Example 1

[0011] This utility model provides a self-locking guide clamp for installing zirconia ceramic blocks, characterized by including a guide rod 2 with a guide sleeve 1 fitted on its side, an LED light 3 mounted on the side of the guide sleeve 1, a screw 4 installed inside the guide rod 2, one end of the screw 4 connected to a universal joint 5, a connecting block 10 mounted on the side of the guide sleeve 1, a telescopic rod 9 mounted on the side of the connecting block 10, a detachable guide cap 7 mounted on the side of the telescopic rod 9, a guide probe 8 mounted below the detachable guide cap 7, a connecting port 18 inside the clamp A11, a clamp B12 mounted on the side of the clamp A11, and a locking buckle 13 on the clamp A11. The clamps A11 and B12 are equipped with mounting grooves 14, and hooks 15 are installed on the mounting grooves 14. Replaceable cotton balls 16 are fixed to the mounting grooves 14 by the hooks 15. Replaceable rubber layers 17 are installed on the clamps A11 and B12. The adjustment box 24 is provided with a slide 20, a sliding block 21 is installed on the slide 20, and multiple limit screws 22 are provided on the slide 20. A screw switch 23 is installed on the side of the adjustment handle. A magnetic sticker 26 is installed on the adjustment box 24. A clamp body 27 is installed on the side of the adjustment box 24. A collar 25 is installed on the adjustment box 24.

[0012] Example 2

[0013] When using this utility model, first install the replaceable rubber layer 17 on clamps A11 and B12, and fix the replaceable cotton ball 16 on the mounting groove 14 by the hook 15. Then, place the zirconia ceramic block to be installed between clamps A11 and B12. Clamps A11 and B12 are tightly fixed by the lock 13 to ensure the stability of the ceramic block. After installation, the operator takes the clamp body 27 through the collar 25, then aligns the guide probe 8 with the installation position, turns on the LED light 3 for illumination, adjusts the screw 4 to make the universal joint 5 flexibly adjust the angle to ensure accurate installation, controls the sliding block 21 to move on the slide 20 by the screw switch 23, thereby adjusting the telescopic rod 9, and fixes the position by the limit screw 22, finally completing the accurate installation of the zirconia ceramic block. When the next installation is required, simply replace the new rubber layer 17 and the replaceable cotton ball 16, and repeat the above steps to ensure installation accuracy and stability each time, improve work efficiency, and extend the service life of the fixture. This invention utilizes a clamping device to hold zirconia ceramic blocks of different sizes, improving the adaptability and stability of the device, ensuring processing accuracy and efficiency. The size of the clamps can be adjusted to accommodate ceramic blocks of different thicknesses. Positioning is achieved through a guide probe, and LED lighting enhances ease of operation. The overall structure is compact and easy to operate. Furthermore, the clamping device features a replaceable rubber layer that can be replaced after each use to prevent cross-contamination and extend the equipment's lifespan. After a period of use, the clamping device can be separated from the guide mounting device for cleaning or replacement, improving the ease of equipment maintenance. It is suitable for various complex working conditions.

[0014] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. The various components mentioned in this utility model are common technologies in the existing field. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A self-locking guide clamp for installing zirconia ceramic blocks, characterized in that... The fixture includes a clamp body, a guide mounting device, a clamping device, an adjusting device, and a collar. The guide mounting device is mounted on the side of the clamp body, the adjusting device is mounted on the side of the guide mounting device, the clamping device is mounted on the side of the guide mounting device, and a collar is mounted on the side of the adjusting device.

2. The self-locking guide clamp for installing zirconia ceramic blocks according to claim 1, characterized in that... The guide installation device consists of a guide sleeve, a guide rod, an LED light, a battery compartment, a battery, a screw, a universal joint, a connecting buckle, a detachable guide cap, a guide probe, an infrared sensor, a telescopic rod, and a connecting block. The guide rod is fitted with a guide sleeve on its side, and an LED light is mounted on the side of the guide sleeve. A battery compartment is installed inside the guide sleeve, and a battery is mounted in the battery compartment. A screw is installed inside the guide rod, with one end of the screw connected to a universal joint. A connecting block is mounted on the side of the guide sleeve, and a telescopic rod is mounted on the side of the connecting block. A detachable guide cap is mounted on the side of the telescopic rod, and the detachable guide cap is attached to the telescopic rod via a connecting buckle. A guide probe is mounted below the detachable guide cap, and an infrared sensor is mounted on the guide probe.

3. The self-locking guide clamp for installing zirconia ceramic blocks according to claim 1, characterized in that... The clamping device consists of clamp A, spring, pressing block, limiting block, clamp B, lock, mounting groove, hook, replaceable cotton ball, replaceable rubber layer, damper, connecting port, and buckle. Clamp A has a connecting port inside, clamp B is installed on the side of clamp A, pressing block is installed on clamp A, pressing block is connected to clamp B through spring, clamp A has a lock, lock is connected to limiting block through spring, damper is sleeved on spring, mounting groove is installed on clamp A and clamp B, hook is installed on mounting groove, replaceable cotton ball is fixed on mounting groove through hook, and replaceable rubber layer is installed on clamp A and clamp B.

4. The self-locking guide clamp for installing zirconia ceramic blocks according to claim 1, characterized in that... The adjustment device consists of a magnetic adhesive pad, an adjusting rod, a slide rail, a sliding block, a limit screw, a connecting rod, an adjusting handle, a screw switch, a threaded rod, and an adjusting box. The adjusting box has a slide rail on which a sliding block is installed. Inside the adjusting box are the adjusting rod, a fixing block, a connecting rod, an adjusting handle, and a threaded rod. One end of the adjusting rod is connected to the telescopic rod of the guide mounting device, and the other end is connected to the sliding block. The adjusting rod and the sliding block are connected by a spring and a damper. The adjusting rod uses a three-section nested aluminum alloy sleeve with a guide keyway on the inner wall and a graduated scale on the outer wall. Each sleeve connection is equipped with an eccentric wheel locking device, which achieves self-locking through conical surface contact. The adjusting rod adopts a multi-level nested sleeve design, and each sleeve is fixed by the eccentric wheel locking device. The driving force generated when the sliding block is moved is transmitted through the threaded spiral groove, causing the inner core to advance or retract along the axial direction. Multiple limit screws are provided on the slide. A threaded rod is installed on the side of the connecting rod, and a universal joint on the clamping device is installed on the side of the connecting rod. The threaded rod is connected to the adjusting handle, and a screw switch is installed on the side of the adjusting handle. The extension and retraction of the threaded rod is controlled by rotating the screw switch. Magnetic adhesive pads are installed on the adjusting box.

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