A device for efficiently disassembling a u-shaped pushing cylinder of a winding machine

Abstract

The utility model relates to the technical field of winding machine, concretely relates to a device that winding machine U type pushes away the high -efficient dismouting of cylinder, including base, the left end rotationally connected with the positioning pipe of base top, the inside of positioning pipe is inserted with nylon support rod, the outside of nylon support rod is equipped with aluminium pipe, the inside fixed mounting of aluminium pipe has magnet, just the top of nylon support rod and magnet abut, the position department of aluminium pipe outside and magnet corresponding adsorbs U type push cylinder body, the right -hand member fixed mounting of base top has the support frame, the top fixed mounting of support frame has the jack, the bottom of jack and located the top fixed mounting of U type push cylinder body has the push -plate, the utility model discloses through design utilizes the mechanical force of jack to add, easily pushes U type push cylinder body to overcome adsorption and friction, greatly reduces the human cost, solves the problem that traditional mode operates troublesome, laborsaving time -consuming, and further improves the efficiency of dismouting.

Description

Technical Field

[0001] This utility model relates to the field of winding machine technology, specifically to a device for efficient disassembly and assembly of a U-shaped pusher drum for a winding machine. Background Technology

[0002] In the field of winding machine technology, during long-term operation of the winding machine, waste wire and dust are easily drawn into the U-shaped pusher drum, causing accumulation. If it is not cleaned regularly, the return speed of the U-shaped pusher drum of the winding machine will slow down, or even cause malfunctions. Therefore, regular maintenance is necessary, and the disassembly and assembly of the U-shaped pusher drum is an important part of the maintenance work.

[0003] Currently, in the U-shaped pusher structure of winding machines, the U-shaped pusher and the aluminum tube are integrated. The U-shaped pusher is set by frictional sliding and fixed to the aluminum tube by the interaction of magnets. Specifically, a magnet is set on the inner side of the aluminum tube, and the attraction force of the magnet stabilizes the U-shaped pusher on the outer side of the aluminum tube. When it is necessary to remove the U-shaped pusher from the aluminum tube for cleaning or maintenance, the existing disassembly and assembly method is to first vertically fit the aluminum tube on the outer circumference of the nylon support rod, so that the nylon support rod abuts against the magnet set on the inner wall of the aluminum tube, thereby offsetting part of the attraction force of the magnet on the U-shaped pusher. Then, the staff pushes the U-shaped pusher downwards manually or by foot, allowing it to overcome the magnetic attraction and the friction between itself and the aluminum tube, thus separating the U-shaped pusher from the aluminum tube. However, this traditional disassembly and assembly method has many drawbacks. The manual pushing of the U-shaped pusher to separate from the aluminum tube is quite troublesome. Due to the magnetic attraction and the friction between the pusher and the aluminum tube, the pushing process is very strenuous, requiring a lot of physical strength from the staff. Moreover, the operation is inefficient and time-consuming.

[0004] Therefore, it is of great importance to design a device for the efficient disassembly and assembly of the U-shaped pusher of the winding machine to solve the above-mentioned defects. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model designs a device for the efficient disassembly and assembly of a U-shaped pusher drum in a winding machine. This device aims to solve the technical problems of cumbersome operation, labor-intensive, time-consuming, and inefficient operation caused by the magnetic attraction force and friction between the pusher drum and the aluminum tube when the U-shaped pusher drum of a winding machine is separated and disassembled manually or by foot.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A device for efficient assembly and disassembly of a U-shaped pusher cylinder for a winding machine includes a base. A positioning tube is rotatably connected to the top left end of the base. A nylon support rod is inserted into the inside of the positioning tube. An aluminum tube is sleeved on the outside of the nylon support rod. A magnet is fixedly installed on the inside of the aluminum tube, and the top end of the nylon support rod abuts against the magnet. A U-shaped pusher cylinder body is attracted to the outside of the aluminum tube at a position corresponding to the magnet. A support frame is fixedly installed on the top right end of the base. A jack is fixedly installed on the top of the support frame. A push plate is fixedly installed at the bottom end of the jack, which is located on top of the U-shaped pusher cylinder body.

[0008] As a preferred embodiment of this utility model, a movable seat is fixedly installed at each of the four corners of the bottom of the base, and a movable wheel is installed at the bottom of each set of movable seats. A fixed support foot is threadedly connected to the bottom of each set of movable seats and on the outside of the movable wheel.

[0009] As a preferred embodiment of this utility model, a locking gear is fixedly installed on the outer side of the positioning tube, a connecting block is fixedly connected to the top of the base and to the left of the locking gear, a threaded rod is threadedly connected to the inside of the connecting block, a locking tooth block is rotatably connected to the right end of the threaded rod, and the locking tooth block meshes with the locking gear, and an operating handle is fixedly installed on the left end of the threaded rod.

[0010] As a preferred embodiment of this utility model, the outer side of the positioning tube is threaded with a fixing screw, and the end of the fixing screw located on the inner side of the positioning tube abuts against the nylon support rod.

[0011] As a preferred embodiment of this utility model, the upper and lower ends of the support frame are both fixedly connected with reinforcing ribs.

[0012] As a preferred embodiment of this utility model, an installation ring is fixedly installed on the outer side of the bottom end of the jack, and the installation ring is fixedly connected to the support frame by multiple sets of installation screws.

[0013] As a preferred embodiment of this utility model, a rubber protective pad is fixedly connected to the inner side of the push plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] In this invention, through the coordinated design of the base, positioning tube, nylon support rod, support frame, reinforcing ribs, jack, and push plate, when disassembling and assembling the U-shaped push cylinder body, first place the structural part of the U-shaped push cylinder body that is pushed by the push plate facing forward, then put the aluminum tube on the nylon support rod, and then rotate the positioning tube. Since the aluminum tube is supported by the top of the positioning tube after being put on the nylon support rod, the aluminum tube will rotate as a whole when the positioning tube is rotated. Observe and continue to rotate the positioning tube until the structural part of the U-shaped push cylinder body that is pushed by the push plate is exactly in the center of the push plate. Below, at this point, the jack is activated to gradually press down the push plate. Under the push of the jack, the push plate acts downward on the top of the U-shaped push cylinder body. After the U-shaped push cylinder body receives sufficient pushing force, it overcomes the attraction force of the magnet inside the aluminum tube and the friction force between the push cylinder body and the aluminum tube, thereby separating the U-shaped push cylinder body from the aluminum tube and achieving the effect of disassembly and assembly. By using the mechanical force applied by the jack, the U-shaped push cylinder body is easily pushed to overcome the attraction force and friction force, greatly reducing the manpower consumption and solving the problems of cumbersome operation, labor-intensive and time-consuming operation in the traditional method, thus improving the efficiency of disassembly and assembly. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0018] Figure 3 This is a schematic diagram of the assembly between the aluminum tube and the nylon support rod of this utility model;

[0019] Figure 4 This is a schematic diagram of the internal structure of the aluminum tube of this utility model;

[0020] Figure 5 for Figure 4 Enlarged view of section B in the middle.

[0021] In the diagram: 1. Base; 101. Movable seat; 102. Movable wheel; 103. Fixed support foot; 2. Positioning tube; 201. Locking gear; 202. Connecting block; 203. Threaded rod; 204. Locking tooth block; 205. Operating handle; 3. Nylon support rod; 301. Fixing screw; 4. Aluminum tube; 5. Magnet; 6. Push cylinder body; 7. Support frame; 701. Reinforcing rib; 8. Jack; 801. Mounting ring; 802. Mounting screw; 9. Push plate; 901. Rubber protective pad. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] Example: Please refer to Figures 1-5 This utility model provides a technical solution:

[0024] A device for efficient assembly and disassembly of a U-shaped pusher cylinder for a winding machine includes a base 1. A positioning tube 2 is rotatably connected to the left end of the top of the base 1. A nylon support rod 3 is inserted inside the positioning tube 2. An aluminum tube 4 is sleeved on the outside of the nylon support rod 3. A magnet 5 is fixedly installed on the inside of the aluminum tube 4, and the top end of the nylon support rod 3 abuts against the magnet 5. A U-shaped pusher cylinder body 6 is attracted to the outside of the aluminum tube 4 at a position corresponding to the magnet 5. A support frame 7 is fixedly installed on the right end of the top of the base 1. A jack 8 is fixedly installed on the top of the support frame 7. A push plate 9 is fixedly installed at the bottom end of the jack 8, located on the top of the U-shaped pusher cylinder body 6. When assembling or disassembling the U-shaped pusher cylinder body 6, first place the part of the U-shaped pusher cylinder body 6 that is pushed by the push plate 9 facing forward, then sleeve the aluminum tube 4 onto the nylon support rod 3. Then, rotate the positioning tube 2. Because the aluminum tube 4 is sleeved on the nylon support rod 3, the pusher cylinder body 6 is disassembled. The support rod 3 is supported on the top of the positioning tube 2. When the positioning tube 2 is rotated, the aluminum tube 4 will rotate as a whole. Observe and continue to rotate the positioning tube 2 until the part of the U-shaped push cylinder body 6 that is pushed by the push plate 9 is exactly below the push plate 9. At this time, start the jack 8 to gradually press down the push plate 9. Under the push of the jack 8, the push plate 9 acts downward on the top of the U-shaped push cylinder body 6. After the U-shaped push cylinder body 6 receives sufficient pushing force, it overcomes the attraction force of the magnet 5 inside the aluminum tube 4 and the friction force between it and the aluminum tube 4, realizing the separation of the U-shaped push cylinder body 6 from the aluminum tube 4, thereby achieving the effect of disassembly and assembly. Using the mechanical force applied by the jack 8, the U-shaped push cylinder body 6 is easily pushed to overcome the attraction force and friction force, greatly reducing the manpower consumption, solving the problems of troublesome operation, labor and time consumption in the traditional method, and thus improving the efficiency of disassembly and assembly.

[0025] First, a movable seat 101 is fixedly installed at each of the four corners of the base 1. Each movable seat 101 is equipped with a movable wheel 102 at its bottom. Each movable seat 101 is threadedly connected to a fixed support leg 103 at its bottom and outside the movable wheel 102. The movable wheel 102 facilitates the overall movement of the device for transport. In use, the fixed support leg 103 threadedly connected to the bottom of the movable seat 101 and outside the movable wheel 102 is rotated to support the ground, fix the position of the device, and improve the stability of the device during use.

[0026] Furthermore, a locking gear 201 is fixedly installed on the outer side of the positioning tube 2. A connecting block 202 is fixedly connected to the top of the base 1 and to the left of the locking gear 201. A threaded rod 203 is threadedly connected inside the connecting block 202. A locking tooth block 204 is rotatably connected to the right end of the threaded rod 203, and the locking tooth block 204 meshes with the locking gear 201. An operating handle 205 is fixedly installed on the left end of the threaded rod 203. Before rotating the positioning tube 2, the threaded rod 203 is rotated by operating handle 205 to disengage the locking tooth block 204 from the locking gear 201, thereby releasing the lock on the positioning tube 2. After the positioning tube 2 is rotated to the desired position, the operating handle 205 is rotated back until the locking tooth block 204 meshes with the locking gear 201, thereby fixing the position of the positioning tube 2. This ensures that the positioning tube 2 will not rotate arbitrarily during the disassembly and assembly of the U-shaped pusher body 6, ensuring the stability and accuracy of the operation.

[0027] Then, a fixing screw 301 is threaded on the outside of the positioning tube 2, and the end of the fixing screw 301 located inside the positioning tube 2 abuts against the nylon support rod 3. After the nylon support rod 3 is inserted into the positioning tube 2, the fixing screw 301 threaded on the outside of the positioning tube 2 is tightened so that the end of the fixing screw 301 located inside the positioning tube 2 abuts against the nylon support rod 3, thereby fixing the nylon support rod 3 and making it convenient to install the nylon support rod 3 into the inside of the positioning tube 2.

[0028] Furthermore, both the upper and lower ends of the support frame 7 are fixedly connected with reinforcing ribs 701. The reinforcing ribs 701 enhance the structural strength of the support frame 7, enabling it to better withstand the force generated by the downward pressure of the jack 8, and improve the reliability and stability of the entire device during operation.

[0029] Secondly, an installation ring 801 is fixedly installed on the outer side of the bottom end of the jack 8. The installation ring 801 is fixedly connected to the support frame 7 by multiple sets of installation screws 802. The installation ring 801 on the outer side of the bottom end of the jack 8 is tightly fixed to the support frame 7 by multiple sets of installation screws 802, ensuring that the jack 8 can be stably installed on the support frame 7 when working, and reliably realize the function of pressing down the push plate 9.

[0030] Finally, a rubber protective pad 901 is fixedly connected to the inner side of the push plate 9. When the jack 8 pushes the push plate 9 down to press down the U-shaped push cylinder body 6, the rubber protective pad 901 on the inner side of the push plate 9 contacts the top of the U-shaped push cylinder body 6. The rubber protective pad 901 plays a buffering role, preventing the push plate 9 from directly acting on the top of the U-shaped push cylinder body 6 and causing damage to it, thus protecting the structural integrity of the U-shaped push cylinder body 6.

[0031] In this embodiment, the specific implementation scenario is as follows: When disassembling and assembling the U-shaped pusher body 6, first place the structural part of the U-shaped pusher body 6 that is pushed by the push plate 9 facing forward, then put the aluminum tube 4 on the nylon support rod 3. After that, rotate the positioning tube 2. Since the aluminum tube 4 is supported by the top of the positioning tube 2 after being put on the nylon support rod 3, the aluminum tube 4 will rotate as a whole when the positioning tube 2 is rotated. Observe and continue to rotate the positioning tube 2 until the structural part of the U-shaped pusher body 6 that is pushed by the push plate 9 is exactly below the push plate 9. At this time, start the jack 8 to gradually press down the push plate 9, pushing... Under the push of the jack 8, the plate 9 acts downward on the top of the U-shaped push cylinder body 6. After receiving sufficient pushing force, the U-shaped push cylinder body 6 overcomes the attraction force of the magnet 5 inside the aluminum tube 4 and the friction force between it and the aluminum tube 4, thereby separating the U-shaped push cylinder body 6 from the aluminum tube 4 and achieving the effect of disassembly and assembly. The whole operation process is simple and convenient. This utility model utilizes the mechanical force applied by the jack 8 to easily push the U-shaped push cylinder body 6 to overcome the attraction force and friction force, greatly reducing the manpower consumption and solving the problems of troublesome, laborious and time-consuming operation in the traditional method, thereby improving the efficiency of disassembly and assembly.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for efficient assembly and disassembly of a U-shaped pusher drum of a winding machine, comprising a base (1), characterized in that: A positioning tube (2) is rotatably connected to the left end of the top of the base (1). A nylon support rod (3) is inserted inside the positioning tube (2). An aluminum tube (4) is sleeved on the outside of the nylon support rod (3). A magnet (5) is fixedly installed on the inside of the aluminum tube (4). The top end of the nylon support rod (3) abuts against the magnet (5). A U-shaped push cylinder body (6) is adsorbed at the position corresponding to the magnet (5) on the outside of the aluminum tube (4). A support frame (7) is fixedly installed on the right end of the top of the base (1). A jack (8) is fixedly installed on the top of the support frame (7). A push plate (9) is fixedly installed at the bottom end of the jack (8) and on the top of the U-shaped push cylinder body (6).

2. The device for efficient assembly and disassembly of a U-shaped pusher drum for a winding machine according to claim 1, characterized in that: Movable seats (101) are fixedly installed at the four corners of the bottom of the base (1). Movable wheels (102) are installed at the bottom of the multiple sets of movable seats (101). Fixed feet (103) are threadedly connected to the bottom of the multiple sets of movable seats (101) and outside the movable wheels (102).

3. The device for efficient assembly and disassembly of a U-shaped pusher drum for a winding machine according to claim 1, characterized in that: A locking gear (201) is fixedly installed on the outside of the positioning tube (2). A connecting block (202) is fixedly connected to the top of the base (1) and to the left of the locking gear (201). A threaded rod (203) is threadedly connected inside the connecting block (202). A locking tooth block (204) is rotatably connected to the right end of the threaded rod (203), and the locking tooth block (204) meshes with the locking gear (201). An operating handle (205) is fixedly installed on the left end of the threaded rod (203).

4. The device for efficient assembly and disassembly of a U-shaped pusher drum for a winding machine according to claim 1, characterized in that: The outer side of the positioning tube (2) is threaded with a fixing screw (301), and one end of the fixing screw (301) located inside the positioning tube (2) abuts against the nylon support rod (3).

5. The device for efficient assembly and disassembly of a U-shaped pusher drum for a winding machine according to claim 1, characterized in that: The upper and lower ends of the support frame (7) are fixedly connected with reinforcing ribs (701).

6. The device for efficient assembly and disassembly of a U-shaped pusher drum for a winding machine according to claim 1, characterized in that: An installation ring (801) is fixedly installed on the outer side of the bottom end of the jack (8), and the installation ring (801) is fixedly connected to the support frame (7) by multiple sets of installation screws (802).

7. The device for efficient disassembly and assembly of a U-shaped pusher drum for a winding machine according to claim 1, characterized in that: A rubber protective pad (901) is fixedly connected to the inner side of the push plate (9).

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