Automobile drive shaft rework disassembly workbench
Patent Information
- Application Number
- CN202521898599.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-04
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-09-04
AI Technical Summary
[0003]当前工厂对返工的驱动轴拆卸作业中,工作台普遍存在夹具功能单一的问题,当需处理不同返工故障类型的驱动轴时,工人需反复拆卸驱动轴上的配件,此时在驱动轴拆卸时,就需要使用到匹配的夹具,由于现有的夹具功能单一,从而需要频繁的更换适配夹具,这种频繁的夹具更换模式不仅显著延长单台设备拆卸作业时间,并且会浪费驱动轴的返工效率
(1)本实用新型,通过在工作台本体上设置多种夹具,使其在使用过程中根据不同夹具的功能来对驱动轴本体上出现的不同问题进行拆卸,不仅能有效的节约对夹具更换的时间,并且还能加快对驱动轴本体上出现的问题进行快速解决,从而有效的提高了对驱动轴本体拆卸的时间,提高了工作的速度。(2)本实用新型,通过承接箱、缓冲弹簧、内接箱和硅胶缓冲垫等结构的设置,当使用第三夹具把驱动轴本体上的轴杆向下抵出时,利用内接箱内的硅胶缓冲垫对轴杆进行承接,同时利用硅胶缓冲垫对下落的轴杆进行第一次缓冲,利用缓冲弹簧对下落的轴杆进行二次缓冲,从而能有效的对下落的轴杆进行防护,避免现有的工作台本体上没有设置对掉落的轴杆进行承接防护的结构,当轴杆掉落时与地面或者工作台本体出现碰撞时,会避免对轴杆造成损坏。
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Figure CN224809438U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive parts manufacturing technology, specifically to a rework disassembly workbench for automotive drive shafts. Background Technology
[0002] The automotive drive shaft is a core component connecting the transmission and drive wheels. Made of high-strength alloy steel, it possesses torsional and fatigue-resistant properties, enabling it to withstand dynamic loads under complex road conditions. Its universal joint structure achieves angle compensation through a ball-cage design, adapting to wheel movement. Some models utilize constant velocity universal joints to further enhance steering power continuity, making it a crucial component for ensuring vehicle handling and driving stability.
[0003] In current factory operations involving the disassembly of reworked drive shafts, the workbenches generally suffer from limited functionality. When dealing with drive shafts of different rework fault types, workers need to repeatedly disassemble the drive shaft components. During this disassembly, matching fixtures are required. However, due to the limited functionality of existing fixtures, it is necessary to frequently change the appropriate fixtures. This frequent fixture change not only significantly extends the disassembly time of a single machine but also wastes the rework efficiency of the drive shaft.
[0004] Therefore, a rework disassembly workbench for automotive drive shafts is proposed. Utility Model Content
[0005] The purpose of this utility model is to provide a rework disassembly workbench for automotive drive shafts, which can effectively save time in replacing or disassembling fixtures and avoid damage to the shaft.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a rework disassembly workbench for automotive drive shafts, comprising a workbench body and a drive shaft body, wherein a first clamp, a second clamp, a third clamp, a fourth clamp, and a fifth clamp are mounted on the upper end of the workbench body, and a receiving mechanism is fixedly mounted on the lower end of the workbench body, the receiving mechanism being adapted to the fourth clamp. The first fixture includes a tripod fixture, which is fixedly mounted on the workbench body; The second fixture includes a support rod, which is fixedly installed on the workbench body. A fixing plate is threadedly fixed to the top of the support rod, and a transmission rod is slidably installed on the fixing plate. A clamping plate is fixedly installed at the bottom of the transmission rod and is clamped to the upper end of the drive shaft body. The third clamp includes a fixing rod, the lower end of which is fixedly mounted on the workbench body, and a positioning plate is threadedly fixed to the upper end of the fixing rod. A mounting platform is fixedly mounted on the positioning plate, and a second drive screw is threadedly engaged on the mounting platform. The bottom end of the second drive screw contacts the top end of the drive shaft body. The fourth clamp includes two slide rails, on which two sets of pneumatic sliders are slidably mounted. On each set of pneumatic sliders, a vertical plate is fixedly mounted by bolts. Each vertical plate is provided with a placement groove, and the two drive shaft bodies are respectively placed inside the two placement grooves. The fifth clamp includes a tiger's mouth clamp, which is fixedly installed on the workbench body.
[0007] Preferably, a movable platform is fixedly installed on the top end of the transmission rod, and a first drive screw is threaded onto the movable platform. The bottom end of the first drive screw is rotatably mounted on a fixed plate.
[0008] Preferably, a fixing block is fixedly installed on the worktable body, and the fixing block is engaged with the lower side of the upper end of the drive shaft body.
[0009] Preferably, a cylinder is fixedly mounted on the pneumatic slider by bolts, an adapter rod is fixedly mounted on the upper end of the cylinder, a connecting plate is fixedly mounted on the top end of the adapter rod, and two snap-fit blocks are fixedly mounted on the lower side of the connecting plate. Each snap-fit block is provided with a snap-fit groove, and the two snap-fit grooves are respectively snapped onto the upper surface of the two drive shaft bodies.
[0010] Preferably, the receiving mechanism includes a receiving box, which is fixedly installed on the workbench body. Multiple buffer springs are fixedly installed on the inner wall of the receiving box, and an inner receiving box is fixedly installed on the other end of each buffer spring. A silicone buffer pad is fixedly installed on the inner wall of the inner receiving box, and the silicone buffer pad is in contact with the drive shaft body.
[0011] Preferably, a damper is fixedly installed on the inner wall of the receiving box, and the other end of the damper is fixedly installed on the outer surface of the inner receiving box.
[0012] Compared with the prior art, the beneficial effects of this utility model are: (1) This utility model, by setting multiple clamps on the workbench body, allows for the disassembly of different problems on the drive shaft body according to the function of different clamps during use. This not only effectively saves the time for changing clamps, but also speeds up the resolution of problems on the drive shaft body, thereby effectively improving the disassembly time of the drive shaft body and increasing the working speed. (2) This utility model, through the setting of structures such as a receiving box, buffer spring, inner box and silicone buffer pad, when the shaft on the drive shaft body is pushed downward by the third clamp, the silicone buffer pad in the inner box is used to receive the shaft. At the same time, the silicone buffer pad is used to buffer the falling shaft for the first time, and the buffer spring is used to buffer the falling shaft for the second time. This effectively protects the falling shaft and avoids the situation where the existing workbench body does not have a structure to receive and protect the falling shaft. When the shaft falls and collides with the ground or the workbench body, it will avoid damage to the shaft. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a side view of the structure of this utility model; Figure 3 This is a schematic diagram of the structure of the second clamp of this utility model; Figure 4 This is a schematic diagram of the structure of the third clamp of this utility model; Figure 5 This is a schematic diagram of the structure of the fourth clamp of this utility model; Figure 6 This is a schematic diagram of the connection structure of the receiving box, inner box and silicone buffer pad of this utility model; In the diagram: 1. Workbench body; 2. Drive shaft body; 3. Tripod clamp; 4. Support rod; 41. Movable table; 42. Transmission rod; 43. Clamping plate; 44. First drive screw; 45. Fixed clamping block; 46. Fixed plate; 5. Fixed rod; 51. Positioning plate; 52. Mounting platform; 53. Second drive screw; 6. Slide rail; 61. Pneumatic slider; 62. Vertical plate; 63. Cylinder; 64. Adapter rod; 65. Connecting plate; 66. Clamping block; 7. Receiving box; 71. Buffer spring; 72. Inner box; 73. Silicone buffer pad; 74. Damper; 8. Grip clamp. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Example: Please refer to Figure 1-6 This utility model provides a technical solution: a rework disassembly workbench for automotive drive shafts, including a workbench body 1 and a drive shaft body 2. A first clamp, a second clamp, a third clamp, a fourth clamp, and a fifth clamp are installed on the upper end of the workbench body 1. A receiving mechanism is fixedly installed on the lower end of the workbench body 1. The receiving mechanism is adapted to the fourth clamp. The first clamp includes a tripod clamp 3, which is fixedly installed on the workbench body 1. The closed ring design of the tripod clamp 3 forms a naturally stable structure. The weight of the drive shaft body 2 is evenly distributed through three support points, avoiding the risk of shaft tilting or slipping caused by single-point force in traditional clamps.
[0016] Furthermore, the second fixture includes a support rod 4, which is fixedly mounted on the worktable body 1. A fixing plate 46 is threadedly fixed to the top of the support rod 4. A transmission rod 42 is slidably mounted on the fixing plate 46. A clamping plate 43 is fixedly mounted to the bottom of the transmission rod 42 and engages with the upper end of the drive shaft body 2. A movable table 41 is fixedly mounted on the top of the transmission rod 42. A first drive screw 44 is threaded onto the movable table 41. The bottom end of the first drive screw 44 is rotatably mounted on the fixing plate 46. The worktable body 1 is fixedly mounted with a fixed plate 46. A fixing block 45 is fixedly installed and is engaged with the lower side of the upper end of the drive shaft body 2. When it is necessary to disassemble the parts on the drive shaft body 2, the upper end of the drive shaft body 2 is fixed on the fixing block 45 and the clamping plate 43 respectively. Then, the first drive screw 44 is manually rotated. The rotation of the first drive screw 44 drives the movable table 41 to move upward. The movable table 41 drives the transmission rod 42 to move. The transmission rod 42 drives the clamping plate 43 to move upward, so that the parts at one end of the drive shaft body 2 can be easily disassembled.
[0017] Furthermore, the third clamp includes a fixing rod 5, the lower end of which is fixedly mounted on the workbench body 1, and the upper end of which is threadedly fixed with a positioning plate 51. A mounting platform 52 is fixedly mounted on the positioning plate 51, and a second drive screw 53 is threadedly engaged on the mounting platform 52. The bottom end of the second drive screw 53 contacts the top end of the drive shaft body 2. When it is necessary to remove the shaft on the drive shaft body 2, the entire part of one end of the drive shaft body 2 is placed in the slot on the workbench body 1. Then, the second drive screw 53 on the mounting platform 52 is manually rotated. By rotating the second drive screw 53 downward, the drive shaft body 2 can be easily removed from the part at one end.
[0018] Furthermore, the fourth clamp includes two slide rails 6, each with two sets of pneumatic sliders 61 slidably mounted on it. Each set of pneumatic sliders 61 has a vertical plate 62 fixedly mounted on it by bolts. Each vertical plate 62 has a placement groove, and the two drive shaft bodies 2 are respectively placed inside the two placement grooves. A cylinder 63 is fixedly mounted on each pneumatic slider 61 by bolts. An adapter rod 64 is fixedly mounted on the upper end of the cylinder 63. A connecting plate 65 is fixedly mounted on the top of the adapter rod 64. Two locking blocks 66 are fixedly mounted on the lower side of the connecting plate 65. Each locking block 66 has a locking groove. The two drive shaft bodies 2 are respectively snapped onto the upper surfaces. When both ends of the drive shaft body 2 need to be removed at the same time, simply place the drive shaft body 2 on the upright plate 62, then drive the cylinder 63 to move the adapter rod 64 downward, the adapter rod 64 moves the connecting plate 65, and the connecting plate 65 moves the snap-fit block 66 to snap onto the upper surface of the drive shaft body 2, thereby fixing the drive shaft body 2. Then, start the pneumatic slider 61 and use the pneumatic slider 61 to slide on the slide rail 6 to both sides, so that the parts on both ends of the drive shaft body 2 can be easily removed using the upright plates 62 on both sides.
[0019] Furthermore, the fifth clamp includes a tiger-mouth clamp 8, which is fixedly installed on the worktable body 1. The tiger-mouth clamp 8 forms a ring-shaped wrapping clamp on the drive shaft body 2, and evenly distributes the axial tensile force and radial impact force to the clamp surface.
[0020] Furthermore, the receiving mechanism includes a receiving box 7, which is fixedly installed on the workbench body 1. Multiple buffer springs 71 are fixedly installed on the inner wall of the receiving box 7. The other end of each buffer spring 71 is fixedly installed with an inner box 72. A silicone buffer pad 73 is fixedly installed on the inner wall of the inner box 72. The silicone buffer pad 73 is in contact with the drive shaft body 2. A damper 74 is fixedly installed on the inner wall of the receiving box 7. The other end of the damper 74 is fixedly installed on the outer surface of the inner box 72. The disassembled shaft will fall downward into the silicone buffer pad 73 on the inner box 72. When the shaft falls into the silicone buffer pad 73, the impact force of the falling shaft will be offset by the silicone buffer pad 73 and the buffer springs 71, thereby effectively protecting and receiving the shaft. At the same time, the damper 74 can effectively prevent the buffer springs 71 from constantly rebounding and causing abnormal use of the buffer springs 71.
[0021] The working principle is as follows: When it is necessary to disassemble the drive shaft body 2, different fixtures installed on the worktable body 1 are used to handle different problems on the drive shaft body 2, and different sizes of drive shaft bodies 2 can also be disassembled. When it is necessary to disassemble the parts on the drive shaft body 2, the upper end of the drive shaft body 2 is fixed on the fixing block 45 and the clamping plate 43 respectively. Then, the first drive screw 44 is manually rotated. The rotation of the first drive screw 44 drives the movable table 41 to move upward. The movable table 41 drives the transmission rod 42 to move. The transmission rod 42 drives the clamping plate 43 to move upward, so that the parts at one end of the drive shaft body 2 can be easily disassembled. When it is necessary to remove the shaft on the drive shaft body 2, the entire part at one end of the drive shaft body 2 is placed in the slot on the worktable body 1. Then, the second drive screw 53 on the mounting table 52 is manually rotated. The second drive screw 53 rotates to the... The downward movement allows for easy removal of the drive shaft body 2 from one end of the component. The removed shaft will fall into the silicone buffer pad 73 on the inner housing 72. When the shaft falls into the silicone buffer pad 73, the silicone buffer pad 73 and the buffer spring 71 will counteract the impact of the falling shaft, effectively protecting it. When both ends of the drive shaft body 2 need to be removed simultaneously, simply place the drive shaft body 2 on the upright plate 62, then drive the cylinder 63 to move the adapter rod 64 downwards. The adapter rod 64 moves the connecting plate 65, and the connecting plate 65 engages the locking block 66 on the upper surface of the drive shaft body 2, thus securing the drive shaft body 2. Next, activate the pneumatic slider 61, which slides on the slide rail 6 to both sides, allowing for easy removal of the components from both ends of the drive shaft body 2 using the upright plates 62 on both sides.
[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rework disassembly workbench for automotive drive shafts, characterized in that: It includes a worktable body (1) and a drive shaft body (2). The upper end of the worktable body (1) is equipped with a first clamp, a second clamp, a third clamp, a fourth clamp and a fifth clamp. The lower end of the worktable body (1) is fixedly equipped with a receiving mechanism, which is adapted to the fourth clamp. The first clamp includes a tripod clamp (3), which is fixedly installed on the workbench body (1); The second fixture includes a support rod (4), which is fixedly installed on the workbench body (1). A fixing plate (46) is threadedly fixed on the top end of the support rod (4). A transmission rod (42) is slidably installed on the fixing plate (46). A clamping plate (43) is fixedly installed on the bottom end of the transmission rod (42). The clamping plate (43) is clamped on the upper end of the drive shaft body (2). The third clamp includes a fixing rod (5), the lower end of which is fixedly mounted on the workbench body (1), and the upper end of the fixing rod (5) is threadedly fixed with a positioning plate (51). A mounting platform (52) is fixedly mounted on the positioning plate (51), and a second drive screw (53) is threadedly engaged on the mounting platform (52). The bottom end of the second drive screw (53) is in contact with the top end of the drive shaft body (2). The fourth clamp includes two slide rails (6), and two sets of pneumatic sliders (61) are slidably installed on the two slide rails (6). Each set of pneumatic sliders (61) is fixedly installed with a vertical plate (62) by bolts. Each vertical plate (62) is provided with a placement groove, and the two drive shaft bodies (2) are respectively placed inside the two placement grooves. The fifth clamp includes a tiger-mouth clamp (8), which is fixedly installed on the workbench body (1).
2. The automotive drive shaft rework and disassembly workbench according to claim 1, characterized in that: A movable platform (41) is fixedly installed on the top of the transmission rod (42), and a first drive screw (44) is threaded onto the movable platform (41). The bottom end of the first drive screw (44) is rotatably installed on the fixed plate (46).
3. The automotive drive shaft rework and disassembly workbench according to claim 1, characterized in that: A fixing block (45) is fixedly installed on the worktable body (1), and the fixing block (45) is engaged with the lower side of the upper end of the drive shaft body (2).
4. The automotive drive shaft rework and disassembly workbench according to claim 1, characterized in that: A cylinder (63) is fixedly installed on the pneumatic slider (61) by bolts. An adapter rod (64) is fixedly installed on the upper end of the cylinder (63). A connecting plate (65) is fixedly installed on the top end of the adapter rod (64). Two snap-fit blocks (66) are fixedly installed on the lower side of the connecting plate (65). Both snap-fit blocks (66) are provided with snap-fit grooves, and the two snap-fit grooves are respectively snapped onto the upper surface of the two drive shaft bodies (2).
5. The automotive drive shaft rework and disassembly workbench according to claim 1, characterized in that: The receiving mechanism includes a receiving box (7), which is fixedly installed on the workbench body (1). Multiple buffer springs (71) are fixedly installed on the inner wall of the receiving box (7). An inner box (72) is fixedly installed on the other end of each buffer spring (71). A silicone buffer pad (73) is fixedly installed on the inner wall of the inner box (72). The silicone buffer pad (73) is in contact with the drive shaft body (2).
6. The automotive drive shaft rework and disassembly workbench according to claim 5, characterized in that: A damper (74) is fixedly installed on the inner wall of the receiving box (7), and the other end of the damper (74) is fixedly installed on the outer surface of the inner receiving box (72).