Height-adjustable bent cap reinforcing bar production rack
Patent Information
- Application Number
- CN202522506762.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-11-26
AI Technical Summary
这些传统支撑方式存在明显不足:其支撑高度固定,无法灵活适应不同尺寸盖梁钢筋骨架的施工需求,通用性差
本实用新型提供一种高度可调的盖梁钢筋制作台架,用于支撑钢筋笼的支撑横杆通过高度调节机构与底座连接,这样在施工时即可根据实际情况操作高度调节机构,以调整支撑横杆在竖直方向上的位置,以使得此台架能灵活适应不同尺寸盖梁钢筋骨架的施工需求。
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Figure CN224809476U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building construction technology, and more specifically, to a height-adjustable cap beam reinforcement fabrication platform. Background Technology
[0002] In bridge construction, the cap beam is a crucial component connecting the piers to the superstructure, and the dimensional accuracy and overall stability of its steel reinforcement cage are paramount. Currently, during the on-site fabrication of the cap beam steel reinforcement cage, simple support frames, wooden blocks, or temporary welded supports are commonly used. These traditional support methods have significant shortcomings: their support height is fixed, making them inflexible and unable to adapt to the construction needs of cap beam steel reinforcement cages of different sizes, resulting in poor versatility. Therefore, there is an urgent need for a specialized support platform that can flexibly adjust its height. Utility Model Content
[0003] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a height-adjustable cap beam reinforcement fabrication platform.
[0004] The objective of this utility model is achieved through the following technical solution: A height-adjustable cap beam reinforcement fabrication platform includes a base and at least two sets of height adjustment mechanisms spaced apart on the base. The execution end of any of the height adjustment mechanisms is provided with a support crossbar, and the support surface of any of the support crossbars is coplanar with the horizontal plane.
[0005] Furthermore, in this utility model, the middle part of any of the above-mentioned support crossbars is connected to the execution end of the corresponding height adjustment mechanism; both ends of any of the above-mentioned support crossbars are provided with telescopic rods, the end of any of the above-mentioned telescopic rods away from the support crossbars is connected to the base, and the extension and retraction direction of any of the above-mentioned telescopic rods is parallel to the vertical direction.
[0006] Furthermore, in this utility model, any of the above-mentioned height adjustment mechanisms is a hydraulic rod disposed on the base, the central axis of the hydraulic rod is parallel to the vertical direction, and the free end of the piston rod of the hydraulic rod is connected to the support crossbar.
[0007] Furthermore, in this utility model, any of the above-mentioned height adjustment mechanisms consists of a support tube whose bottom end is connected to the base, a screw sleeve rotatably disposed at the top end of the support tube, and a screw rod threadedly connected to the screw sleeve; the central axis of the screw rod and the central axis of the screw sleeve are both collinear with the central axis of the support tube, and the central axis of the support tube is parallel to the vertical direction; the end of the screw rod away from the screw sleeve is rotatably connected to the support crossbar.
[0008] Furthermore, in this utility model, the support tube is threaded with a locking screw at one end that can abut against the threaded sleeve. When the corresponding end of the locking screw abuts against the threaded sleeve, the threaded sleeve cannot rotate around its own central axis.
[0009] Furthermore, in this utility model, any of the aforementioned height adjustment mechanisms comprises a vertical tube mounted on the base, a rack slidably connected to the vertical tube, a rotating shaft rotatably mounted on the vertical tube, a gear fixedly mounted on the rotating shaft, and a one-way locking mechanism mounted on the vertical tube. The gear meshes with the rack. The central axis of the vertical tube, the central axis of the rack, and the sliding direction of the rack are all parallel to the vertical direction. The end of the rack away from the base is connected to the supporting crossbar. The one-way locking mechanism enables the gear to rotate forward but not backward. When the gear rotates forward, it causes the rack to move upward in the vertical direction.
[0010] Furthermore, in this utility model, the aforementioned one-way locking mechanism includes a ratchet fixedly mounted on the aforementioned rotating shaft, a pawl rotatably mounted on the aforementioned vertical tube, and a spring with one end connected to the aforementioned vertical tube. The free end of the aforementioned spring is connected to the aforementioned pawl, and the aforementioned spring causes the aforementioned pawl to always engage with the aforementioned ratchet.
[0011] The beneficial effects of this utility model are: This utility model provides a height-adjustable frame for fabricating cap beam reinforcement bars. The support crossbars for supporting the reinforcement cage are connected to the base through a height adjustment mechanism. This allows the height adjustment mechanism to be operated according to the actual situation during construction to adjust the position of the support crossbars in the vertical direction, so that the frame can flexibly adapt to the construction needs of cap beam reinforcement cages of different sizes. Attached Figure Description
[0012] Figure 1 This is a structural schematic diagram of Embodiment 1 of the present invention; Figure 2 This is a structural schematic diagram of Embodiment 2 of the present invention; Figure 3 This is a structural schematic diagram of Embodiment 3 of the present invention; Figure 4 This is a schematic diagram of the one-way locking mechanism of Embodiment 3 of this utility model.
[0013] In the diagram: 101-base; 201-support crossbar; 301-telescopic rod; 401-hydraulic rod; 501-support tube; 502-screw sleeve; 503-screw; 601-locking screw; 701-vertical tube; 702-rack; 703-shaft; 704-gear; 801-ratchet; 802-pawl; 803-spring. Detailed Implementation
[0014] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0015] Example 1 Please see Figure 1 and Figure 2 This embodiment provides a technical solution: A height-adjustable rebar fabrication platform for cap beams includes a base 101 and at least two sets of height adjustment mechanisms spaced apart on the base 101. Each height adjustment mechanism has a supporting crossbar 201 mounted at its actuating end, and the supporting surface of each crossbar 201 is coplanar with the horizontal plane. In this embodiment, the base 101 consists of two parallel I-beams connected by several connecting rods. In other embodiments of this invention, the number of supporting crossbars 201 can be increased according to the length of the rebar cage. If the number of supporting crossbars 201 needs to be increased, the number of height adjustment mechanisms also increases accordingly.
[0016] In this embodiment, the middle part of any support crossbar 201 is connected to the execution end of the corresponding height adjustment mechanism. To further improve the stability of the support, a telescopic rod 301 is installed at both ends of any support crossbar 201 in this embodiment. The end of the telescopic rod 301 away from the support crossbar 201 is connected to the base 101, and the extension and retraction direction of the telescopic rod 301 is parallel to the vertical direction.
[0017] Specifically, in this embodiment, the height adjustment mechanism is a hydraulic rod 401 installed on the base 101. The central axis of the hydraulic rod 401 is parallel to the vertical direction, and the free end of the piston rod of the hydraulic rod 401 is connected to the support crossbar 201.
[0018] By controlling the extension and retraction of the hydraulic rod 401, the vertical height of the support crossbar 201 can be controlled, allowing the platform to flexibly adapt to the construction needs of steel reinforcement cages for cap beams of different sizes.
[0019] Example 2 Please see Figure 2The difference between this embodiment and Embodiment 1 is that the height adjustment mechanism in this embodiment is manually adjustable. In this embodiment, the height adjustment mechanism consists of a support tube 501 connected to the base 101 at its bottom, a threaded sleeve 502 rotatably mounted at the top of the support tube 501 (the threaded sleeve 502 is rotatably connected to the support tube 501 via a bearing), and a screw 503 threadedly connected to the threaded sleeve 502. The central axis of the screw 503 and the central axis of the threaded sleeve 502 are both collinear with the central axis of the support tube 501, and the central axis of the support tube 501 is parallel to the vertical direction. The end of the screw 503 away from the threaded sleeve 502 is rotatably connected to the support crossbar 201. To facilitate the rotation of the threaded sleeve 502, a handle (not shown in the figure) is also provided on the threaded sleeve 502 in this embodiment. Thus, when it is necessary to adjust the height of the support crossbar 201 in the vertical direction, rotating the threaded sleeve 502 will move the support crossbar 201 in the vertical direction, allowing this platform to flexibly adapt to the construction needs of different sized cap beam reinforcement cages.
[0020] After the height of the support crossbar 201 is adjusted to the correct position, in order to prevent the threaded sleeve 502 from rotating accidentally and causing displacement of the support crossbar 201 in the vertical direction, a locking screw 601 with one end abutting against the threaded sleeve 502 is also threaded onto the support tube 501 in this embodiment. One end of the locking screw 601 passes through the support tube 501 and extends into the interior of the support tube 501. When the corresponding end of the locking screw 601 abuts against the corresponding part of the threaded sleeve 502 where no bearing is installed, the threaded sleeve 502 cannot rotate around its own central axis.
[0021] Example 3 Please see Figure 3 and Figure 4 The difference between this embodiment and the above embodiments is that the height adjustment mechanism in this embodiment is manually adjusted. In this embodiment, any height adjustment mechanism consists of a vertical tube 701 mounted on the base 101, a rack 702 slidably connected to the vertical tube 701, a rotating shaft 703 rotatably mounted on the vertical tube 701, a gear 704 fixedly mounted on the rotating shaft 703, and a one-way locking mechanism mounted on the vertical tube 701. The gear 704 meshes with the rack 702. The central axis of the vertical tube 701, the central axis of the rack 702, and the sliding direction of the rack 702 are all parallel to the vertical direction. The end of the rack 702 away from the base 101 is connected to the support crossbar 201. The one-way locking mechanism allows the gear 704 to rotate forward but not backward. When the gear 704 rotates forward, it causes the rack 702 to move upward in the vertical direction.
[0022] Specifically, refer to Figure 4In this embodiment, the one-way locking mechanism includes a ratchet 801 fixedly mounted on a rotating shaft 703, a pawl 802 rotatably mounted on a vertical tube 701 at one end, and a spring 803 connected to the vertical tube 701 at one end. The free end of the spring 803 is connected to the pawl 802. The installation method and size of the spring 803 must ensure that the pawl 802 is always engaged with the ratchet 801.
[0023] When the vertical height of the support crossbar 201 needs to be adjusted, the gear 704 is rotated in its rotatable direction, causing the rack 702 to move upwards in the vertical direction, thus changing the vertical position of the support crossbar 201. Once the vertical position of the support crossbar 201 is adjusted, the rack 702 cannot move downwards in the vertical direction due to the one-way locking mechanism. If it is necessary to move the rack 702 downwards in the vertical direction, the pawl 802 can be disengaged from the ratchet 801, allowing the rack 702 to move downwards within the vertical tube 701.
[0024] The above description is merely a preferred embodiment of this utility model. It should be understood that this utility model is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the concept described herein through the above teachings or related technologies or knowledge. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of this utility model should be protected within the scope of the appended claims.
Claims
1. A height-adjustable rebar fabrication platform for cap beams, characterized in that: It includes a base and at least two sets of height adjustment mechanisms spaced apart on the base. The execution end of any of the height adjustment mechanisms is provided with a support crossbar, and the support surface of any of the support crossbars is coplanar with the horizontal plane.
2. The height-adjustable cap beam reinforcement fabrication platform according to claim 1, characterized in that: The middle part of any of the supporting crossbars is connected to the execution end of the corresponding height adjustment mechanism; both ends of any of the supporting crossbars are provided with telescopic rods, the end of any telescopic rod away from the supporting crossbar is connected to the base, and the extension and retraction direction of any telescopic rod is parallel to the vertical direction.
3. The height-adjustable cap beam reinforcement fabrication platform according to claim 2, characterized in that: The height adjustment mechanism is a hydraulic rod mounted on the base, with the central axis of the hydraulic rod parallel to the vertical direction, and the free end of the piston rod of the hydraulic rod connected to the support crossbar.
4. The height-adjustable cap beam reinforcement fabrication platform according to claim 2, characterized in that: The height adjustment mechanism comprises a support tube connected to the base at its bottom, a threaded sleeve rotatably disposed at the top of the support tube, and a screw threadedly connected to the threaded sleeve; the central axis of the screw and the central axis of the threaded sleeve are both collinear with the central axis of the support tube, and the central axis of the support tube is parallel to the vertical direction; the end of the screw away from the threaded sleeve is rotatably connected to the support crossbar.
5. The height-adjustable cap beam reinforcement fabrication platform according to claim 4, characterized in that: The support tube is threaded with a locking screw at one end that can abut against the threaded sleeve. When the corresponding end of the locking screw abuts against the threaded sleeve, the threaded sleeve cannot rotate around its own central axis.
6. The height-adjustable cap beam reinforcement fabrication frame according to claim 2, characterized in that: The height adjustment mechanism comprises a vertical tube mounted on the base, a rack slidably connected to the vertical tube, a rotating shaft rotatably mounted on the vertical tube, a gear fixedly mounted on the rotating shaft, and a one-way locking mechanism mounted on the vertical tube. The gear meshes with the rack. The central axis of the vertical tube, the central axis of the rack, and the sliding direction of the rack are all parallel to the vertical direction. The end of the rack away from the base is connected to the support crossbar. The one-way locking mechanism allows the gear to rotate forward but not backward. When the gear rotates forward, it causes the rack to move upward in the vertical direction.
7. The height-adjustable cap beam reinforcement fabrication platform according to claim 6, characterized in that: The one-way locking mechanism includes a ratchet fixedly mounted on the rotating shaft, a pawl rotatably mounted on the vertical tube, and a spring connected at one end to the vertical tube. The free end of the spring is connected to the pawl, and the spring ensures that the pawl is always engaged with the ratchet.