Automatic repeating shearing mechanism for removing burrs

Abstract

The utility model discloses an automatic repeat entangling hair shearing mechanism, including base, the top of base is installed with entangling hair mechanism, the top of base is installed with the clamping line shearing mechanism that cooperates with entangling hair mechanism, the top of base is installed with the vision mechanism that cooperates with entangling hair mechanism and clamping line shearing mechanism all. The utility model has realized the further automation of processing process, has improved production efficiency greatly, has reduced manual intervention, has reduced labor intensity, has avoided the quality problem that the manual operation mistake has brought simultaneously, has improved the stability and reliability of production process.

Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, and in particular to an automatic repetitive wool wrapping and cutting mechanism. Background Technology

[0002] In the wool wrapping industry, traditional processing techniques mostly rely on manual operation or simple semi-automatic equipment.

[0003] Manual operation suffers from low efficiency, difficulty in guaranteeing accuracy, and high labor intensity. Furthermore, product quality is greatly affected by the worker's skill level, working condition, and experience. While existing semi-automatic equipment has improved efficiency to some extent, it still cannot meet the needs of large-scale, high-precision production. Currently, there is an urgent need in the market for an automatic repeatable wool wrapping and shearing mechanism that can achieve high efficiency, high precision, and a high degree of automation. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an automatic repeatable wool wrapping and cutting mechanism to solve the problems of low processing efficiency and insufficient precision in existing technologies, thereby achieving automation, high efficiency, and high precision in the wool wrapping process.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An automatic repeating wool wrapping and cutting mechanism includes a base, on the top of which a wool wrapping mechanism is mounted. The wool wrapping mechanism includes a base fixedly connected to the top of the base, a first pulley rotatably connected thereto within the base, and a second pulley rotatably connected thereto within the base. A synchronous belt is fitted onto the outer walls of the first and second pulleys. A friction wheel rotatably connected to the second pulley is passed through it and coaxially connected thereto. A fixed cover is fixedly connected to the side wall of the base. The friction wheel passes through the base and the fixed cover and is rotatably connected to it. A thread wheel is rotatably connected to the side wall of the fixed cover. An inlet thread post and an outlet thread post are mounted on the fixed cover. A clamping and cutting mechanism cooperating with the wool wrapping mechanism is mounted on the top of the base. A vision mechanism cooperating with both the wool wrapping mechanism and the clamping and cutting mechanism is mounted on the top of the base.

[0007] Preferably, the clamping and wire-cutting mechanism includes a U-shaped frame fixedly connected to the top of the base, a first hydraulic rod fixedly connected to the side wall of the U-shaped frame, a lifting plate fixedly connected to the output end of the first hydraulic rod, a second hydraulic rod fixedly connected to the top of the lifting plate, a fixing block fixedly connected to the output end of the second hydraulic rod, a first cutting blade fixedly connected to the side wall of the lifting plate, and a second cutting blade fixedly connected to the side wall of the fixing block.

[0008] Preferably, a servo motor is fixedly connected to the back end of the base, the output shaft of the servo motor passes through the base and is rotatably connected to it, and the output shaft of the servo motor is coaxially and fixedly connected to the first pulley.

[0009] Preferably, the outer wall of the spool is wound with yarn, the end of the yarn enters from the inlet post and exits through the outlet post, and the two ends of the outer wall of the yarn abut against the outer wall of the friction wheel and the inner wall of the fixing cover, respectively.

[0010] Preferably, the first cutting blade and the second cutting blade are positioned above the outlet post.

[0011] Preferably, the vision mechanism includes a column and a control box. The column is fixedly connected to the top of the base, the control box is fixedly connected to the column, and an industrial lens and a camera are fixedly connected to the side wall of the control box.

[0012] Compared with the prior art, the advantages of this utility model are as follows:

[0013] 1. This equipment further automates the processing, greatly improving production efficiency by 1000% compared to traditional processes.

[0014] 2. The high-precision servo system and advanced control system ensure processing accuracy, significantly improve product qualification rate, and effectively reduce defect rate.

[0015] 3. It reduces manual intervention and labor intensity, while avoiding quality problems caused by human error, thus improving the stability and reliability of the production process.

[0016] 4. The equipment has good scalability and flexibility. With simple program adjustments and tooling changes, it can be adapted to process products of different specifications and types, meeting diverse production needs.

[0017] In summary, this device further automates the processing, greatly improving production efficiency; it reduces manual intervention and labor intensity, while avoiding quality problems caused by human error, thus improving the stability and reliability of the production process. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of an automatic repeatable wool wrapping and cutting mechanism proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the wool winding mechanism in the automatic repeating wool winding and cutting mechanism proposed in this utility model;

[0020] Figure 3This is a schematic diagram of the clamping and cutting mechanism in an automatic repetitive wool wrapping and cutting mechanism proposed in this utility model;

[0021] Figure 4 This is a schematic diagram of the vision mechanism in an automatic repetitive wool wrapping and cutting mechanism proposed in this utility model.

[0022] In the diagram: 1. Base, 2. Wire winding mechanism, 3. Wire clamping and cutting mechanism, 4. Vision mechanism, 5. Base, 6. First pulley, 7. Synchronous belt, 8. Second pulley, 9. Fixed cover, 10. Wire wheel, 11. Wire inlet post, 12. Wire outlet post, 13. Friction wheel, 14. U-shaped frame, 15. First hydraulic rod, 16. Lifting plate, 17. Second hydraulic rod, 18. Fixed block, 19. First cutting blade, 20. Second cutting blade. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Reference Figures 1-4 An automatic repetitive yarn winding and shearing mechanism includes a base 1, which provides stable support for the entire mechanism. All functional components are directly or indirectly mounted on its top to ensure the stability of the overall structure. A yarn winding mechanism 2 is mounted on the top of the base 1. The yarn winding mechanism 2 is the core component for realizing the yarn conveying function. The yarn winding mechanism 2 includes a base 5 fixedly connected to the top of the base 1. The base 5 provides an installation reference and protection for other components of the yarn winding mechanism 2. A first pulley 6 is rotatably connected to the base 5. The first pulley 6 serves as the initial component for power transmission and can drive the movement of subsequent components through rotation. The back end of the base 5... A servo motor is fixedly connected to the base 5, providing precise and controllable driving force for the entire winding mechanism 2. The output shaft of the servo motor passes through the base 5 and is rotatably connected to it. The output shaft of the servo motor is coaxially and fixedly connected to the first pulley 6, so that the power of the servo motor can be directly transmitted to the first pulley 6, driving it to rotate synchronously. A second pulley 8 is provided inside the base 5 and is rotatably connected to it. The second pulley 8 cooperates with the first pulley 6 to realize the transfer of power. The outer wall of the first pulley 6 and the outer wall of the second pulley 8 are jointly fitted with a synchronous belt 7, which is used to connect the first pulley 6 and the second pulley 8 to realize the synchronous rotation of the two.

[0025] A friction wheel 13 is rotatably connected to the second pulley 8 on its coaxial axis. The rotation of the second pulley 8 directly drives the friction wheel 13 to rotate synchronously. The friction wheel 13 is a key component for driving the yarn conveying. A fixing cover 9 is fixedly connected to the side wall of the base 5. The fixing cover 9 protects the internal components and provides an installation position for components such as the yarn wheel 10. The friction wheel 13 passes through the base 5 and the fixing cover 9 and is rotatably connected to them. The yarn wheel 10 is rotatably connected to the side wall of the fixing cover 9. The yarn wheel 10 can rotate freely to convey the yarn. Continuous release: The fixed cover 9 is equipped with an inlet post 11 and an outlet post 12. The inlet post 11 and the outlet post 12 work together to guide the yarn, ensuring that the yarn is conveyed along a predetermined path. The outer wall of the yarn wheel 10 is wound with yarn. The end of the yarn enters from the inlet post 11 and exits through the outlet post 12. The two ends of the outer wall of the yarn are respectively set to abut against the outer wall of the friction wheel 13 and the inner wall of the fixed cover 9. Through the friction between the friction wheel 13 and the yarn, combined with the limiting effect of the inner wall of the fixed cover 9, the yarn is stably conveyed.

[0026] A clamping and cutting mechanism 3, which cooperates with the winding mechanism 2, is installed on the top of the base 1. The clamping and cutting mechanism 3 is used to cut the yarn and works in conjunction with the winding mechanism 2 to complete the winding cycle. The clamping and cutting mechanism 3 includes a U-shaped frame 14 fixedly connected to the top of the base 1. The U-shaped frame 14 provides stable support for other components of the clamping and cutting mechanism 3. A first hydraulic rod 15 is fixedly connected to the side wall of the U-shaped frame 14. The first hydraulic rod 15 provides power for the lifting and lowering of the cutting component. A lifting plate 16 is fixedly connected to the output end of the first hydraulic rod 15. The lifting plate 16, driven by the first hydraulic rod 15, drives the relevant components to achieve lifting and lowering actions. A second hydraulic rod 17 is fixedly connected to the top of the plate 16. The second hydraulic rod 17 provides driving force for the opening and closing of the cutting blade. A fixing block 18 is fixedly connected to the output end of the second hydraulic rod 17. The fixing block 18 drives the second cutting blade 20 to move under the action of the second hydraulic rod 17. A first cutting blade 19 is fixedly connected to the side wall of the lifting plate 16. A second cutting blade 20 is fixedly connected to the side wall of the fixing block 18. The first cutting blade 19 and the second cutting blade 20 cooperate with each other to complete the cutting action of the yarn. The first cutting blade 19 and the second cutting blade 20 are set above the yarn outlet post 12 to ensure that the yarn leading out from the yarn outlet post 12 can be accurately cut.

[0027] A vision mechanism 4 is installed on the top of the base 1, which works in conjunction with both the wool winding mechanism 2 and the wire clamping and cutting mechanism 3. The vision mechanism 4 is used to monitor the wool winding and wire cutting processes and provide feedback for the coordinated work of the two mechanisms. The vision mechanism 4 includes a column and a control box. The column is fixedly connected to the top of the base 1 and provides support and a height adjustment base for the control box and related monitoring components. The control box is fixedly connected to the column and is used to process monitoring signals and coordinate the actions of each mechanism. An industrial lens and a camera are fixedly connected to the side wall of the control box. The industrial lens and the camera jointly collect image information of the wool winding and wire cutting areas and provide real-time feedback to the control box. Real-time information of the wool winding process, such as position and interval distance, is obtained through the industrial lens, and intelligent control is performed according to the preset processing parameters to ensure stable and efficient operation of the equipment. At the same time, the control system has a human-machine interface, which allows operators to easily perform parameter settings, program adjustments, equipment monitoring, and other operations.

[0028] In this invention, a servo motor drives the first pulley 6, the synchronous belt 7, the second pulley 8, and the friction wheel 13 to rotate, thereby achieving the yarn winding function. The yarn wheel 10 is the feeding wheel for winding yarn, which can guide the yarn in through the inlet post 11 and out through the outlet post 12 (the outer wall of the friction wheel 13 and the inner wall of the fixed cover 9 are both in contact with the yarn, and the rotation of the friction wheel 13 can drive the yarn to be transported), thus realizing the yarn feeding action. The first hydraulic rod 15 drives the lifting plate 16, the second hydraulic rod 17, the fixed block 18, the first cutting blade 19, and the second cutting blade 20 to move up and down. The second hydraulic rod 17 drives the fixed block 18 and the second cutting blade 20 to move. The cooperation of the first cutting blade 19 and the second cutting blade 20 can cut the yarn out (the first hydraulic rod 15 is responsible for lifting and lowering, and the second hydraulic rod 17 is responsible for opening and closing the cutting blade), which facilitates the subsequent yarn winding arrangement of the yarn winding mechanism.

Claims

1. An automatic repetitive wool wrapping and cutting mechanism, comprising a base (1), characterized in that, The top of the base (1) is equipped with a wool winding mechanism (2), the top of the base (1) is equipped with a clamping and cutting mechanism (3) that cooperates with the wool winding mechanism (2), and the top of the base (1) is equipped with a vision mechanism (4) that cooperates with both the wool winding mechanism (2) and the clamping and cutting mechanism (3). The winding mechanism (2) includes a base (5) fixedly connected to the top of the base (1). The base (5) is provided with a first pulley (6) rotatably connected thereto, and a second pulley (8) rotatably connected thereto. The outer wall of the first pulley (6) and the outer wall of the second pulley (8) are fitted together with a synchronous belt (7). A friction wheel (13) rotatably connected to the second pulley (8) is passed through it. A fixing cover (9) is fixedly connected to the side wall of the base (5). The friction wheel (13) passes through the base (5) and the fixing cover (9) and is rotatably connected thereto. A thread wheel (10) is rotatably connected to the side wall of the fixing cover (9). An inlet post (11) and an outlet post (12) are installed on the fixing cover (9).

2. The automatic repeating wool wrapping and cutting mechanism according to claim 1, characterized in that, The clamping and cutting mechanism (3) includes a U-shaped frame (14) fixedly connected to the top of the base (1). A first hydraulic rod (15) is fixedly connected to the side wall of the U-shaped frame (14). A lifting plate (16) is fixedly connected to the output end of the first hydraulic rod (15). A second hydraulic rod (17) is fixedly connected to the top of the lifting plate (16). A fixing block (18) is fixedly connected to the output end of the second hydraulic rod (17). A first cutting blade (19) is fixedly connected to the side wall of the lifting plate (16). A second cutting blade (20) is fixedly connected to the side wall of the fixing block (18).

3. The automatic repeating wool wrapping and cutting mechanism according to claim 1, characterized in that, A servo motor is fixedly connected to the back end of the base (5). The output shaft of the servo motor passes through the base (5) and is rotatably connected to it. The output shaft of the servo motor is coaxially fixedly connected to the first pulley (6).

4. The automatic repeating wool wrapping and cutting mechanism according to claim 1, characterized in that, The outer wall of the spool (10) is wound with yarn. The end of the yarn enters from the inlet post (11) and exits through the outlet post (12). The two ends of the outer wall of the yarn are respectively abutted against the outer wall of the friction wheel (13) and the inner wall of the fixing cover (9).

5. The automatic repeating wool wrapping and cutting mechanism according to claim 2, characterized in that, The first cutting blade (19) and the second cutting blade (20) are positioned above the outlet post (12).

6. The automatic repeating wool wrapping and cutting mechanism according to claim 1, characterized in that, The vision mechanism (4) includes a column and a control box. The column is fixedly connected to the top of the base (1), and the control box is fixedly connected to the column. An industrial lens and a camera are fixedly connected to the side wall of the control box.

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