Cutting device for processing fillers

Abstract

The utility model relates to the technical field of filler processing, especially a cutting device for filler processing. The cutting device for filler processing comprises a base, the base is sequentially provided with a U-shaped material guide plate, a support frame and a U-shaped frame, the U-shaped material guide plate is fixedly provided with a stand column fixedly connected with the base at the bottom, the bottom of the support frame is fixedly provided with a supporting leg fixedly connected with the base, a liftable cutting wheel is installed on the support frame, a cutting groove is formed in the support frame right below the cutting wheel, a machine cover is installed on the support frame, the cutting wheel is located in the machine cover and is rotationally connected with the machine cover, and a driving motor is fixedly installed on the machine cover. The utility model controls the U-shaped bracket through the telescopic frame, automatically discharges the columnar filler after cutting, improves the work efficiency, and adjusts the position of the stopper, so that the device can adapt to the cutting requirements of columnar fillers with different length specifications.

Description

Technical Field

[0001] This utility model relates to the field of filler processing technology, and in particular to a cutting device for filler processing. Background Technology

[0002] Filler processing refers to the process of transforming natural or synthetic raw materials into fillers with specific particle size, shape, surface properties, and functions through physical, chemical, or mechanical means. Fillers are widely used in plastics, rubber, coatings, papermaking, building materials, and other fields, with their core functions being to reduce production costs, improve the mechanical and physicochemical properties of products, or impart special functions.

[0003] Columnar packing is widely used in tower equipment in industries such as chemical, environmental protection, and water treatment. Its processing requires cutting to a specific length according to actual assembly needs. Currently, most columnar packing cutting devices on the market rely on manual labor to complete processes such as packing positioning and material removal after cutting. For example, after cutting, operators need to manually remove the packing from the bracket, which not only increases labor intensity but also easily leads to extended processing intervals due to untimely material removal, thus reducing work efficiency.

[0004] Therefore, it is necessary to provide a new cutting device for filler processing to solve the above-mentioned technical problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a new cutting device for filler processing.

[0006] The cutting device for filler processing provided by this utility model includes: a base, on which a U-shaped guide plate, a support frame and a U-shaped frame are sequentially installed; a column fixedly connected to the base is fixedly installed at the bottom of the U-shaped guide plate; a support leg fixedly connected to the base is fixedly installed at the bottom of the support frame; a liftable cutting wheel is installed on the support frame; a cutting groove is opened on the support frame directly below the cutting wheel; a machine cover is installed on the support frame; the cutting wheel is located inside the machine cover and rotatably connected to it; a drive motor is fixedly installed on the machine cover; the cutting wheel is fixedly connected to the output end of the drive motor; and a limiting post fixedly connected to the base is fixedly installed on the side wall of the U-shaped frame.

[0007] The bottom of the U-shaped frame is equipped with a U-shaped bracket, and one end of the U-shaped bracket near the support frame is rotatably connected to the U-shaped frame via a pin. The bottom of the U-shaped bracket is equipped with a telescopic frame to control the rotation of the U-shaped bracket. A stop block is slidably connected to the U-shaped frame, and a locking bolt is installed on the stop block to limit its displacement.

[0008] Preferably, a vertical rod is fixedly installed on the support frame, and an inverted lifting cylinder is fixedly installed on the vertical rod. A lifting piston rod is fixedly installed at the output end of the lifting cylinder, and the end of the lifting piston rod is fixedly connected to the machine cover.

[0009] Preferably, a sliding groove is provided on the side wall of the U-shaped frame, and a slider that is fixedly connected to the stop block is slidably connected in the sliding groove, and the locking bolt passes through the slider and is threadedly connected to it.

[0010] Preferably, the stop block is clearance-fitted with the U-shaped bracket, and an arc-shaped baffle is fixedly installed on one side wall of the cutting wheel.

[0011] Preferably, the upper side wall of the U-shaped frame is provided with a scale strip.

[0012] Preferably, the telescopic frame includes a telescopic cylinder whose end is rotatably connected to the base, and a telescopic piston rod is fixedly installed at the output end of the telescopic cylinder, the end of which is rotatably connected to the bottom of the U-shaped bracket.

[0013] Preferably, the sidewall edges of both the support frame and the U-shaped bracket are chamfered.

[0014] Preferably, the length of the cutting groove is greater than the width of the cutting wheel, and the width of the cutting groove is greater than the thickness of the cutting wheel.

[0015] Compared with related technologies, the cutting device for filler processing provided by this utility model has the following advantages:

[0016] This invention uses a telescopic frame to control a U-shaped bracket, which automatically unloads the cut cylindrical packing material, improving work efficiency. At the same time, the position of the stop block is adjustable, allowing the device to adapt to the cutting needs of cylindrical packing materials of different lengths. Attached Figure Description

[0017] Figure 1 A schematic diagram of a preferred embodiment of the cutting device for filling material processing provided by this utility model;

[0018] Figure 2 for Figure 1 The diagram shows the structure of the cutting wheel;

[0019] Figure 3 for Figure 1 The diagram shows the structure of the U-shaped frame.

[0020] Figure 4 for Figure 1 The diagram shows the structure of the U-shaped bracket.

[0021] Figure 5 for Figure 1The diagram shows the structure of the stop block.

[0022] The following are the labels in the diagram: 1. Base; 2. U-shaped guide plate; 21. Column; 3. Cutting wheel; 31. Support frame; 311. Cutting groove; 32. Support leg; 33. Vertical rod; 34. Lifting cylinder; 35. Lifting piston rod; 36. Drive motor; 37. Machine cover; 4. U-shaped frame; 41. Scale strip; 411. Slide groove; 5. U-shaped bracket; 51. Pin; 52. Telescopic cylinder; 53. Telescopic piston rod; 6. Stop block; 61. Slider; 62. Locking bolt; 63. Arc-shaped baffle; 7. Limiting post. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0024] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0025] Please see Figures 1 to 5 This utility model provides a cutting device for filler processing. The cutting device includes: a base 1, on which a U-shaped guide plate 2, a support frame 31, and a U-shaped frame 4 are sequentially installed. A column 21 fixedly connected to the base 1 is fixedly installed at the bottom of the U-shaped guide plate 2. A support leg 32 fixedly connected to the base 1 is fixedly installed at the bottom of the support frame 31. A liftable cutting wheel 3 is installed on the support frame 31, and a cutting groove 311 located directly below the cutting wheel 3 is opened on the support frame 31. A cover 37 is installed on the support frame 31. Located inside and rotatably connected to the machine cover 37, the machine cover 37 is fixedly mounted with a drive motor 36, and the cutting wheel 3 is fixedly connected to the output end of the drive motor 36. The side wall of the U-shaped frame 4 is fixedly mounted with a limiting post 7 that is fixedly connected to the base 1. The bottom of the U-shaped frame 4 is equipped with a U-shaped bracket 5, and the end of the U-shaped bracket 5 near the support frame 31 is rotatably connected to the U-shaped frame 4 through a pin 51. The bottom of the U-shaped bracket 5 is equipped with a telescopic frame that controls the rotation of the U-shaped bracket 5. A stop block 6 is slidably connected to the U-shaped frame 4, and a locking bolt 62 that limits its displacement is installed on the stop block 6.

[0026] It should be noted that the U-shaped guide plate 2 in this utility model is used for supporting and guiding the cylindrical packing. During the cutting process of the cylindrical packing, the cylindrical packing is placed on the U-shaped guide plate 2, and the cylindrical packing is moved on the U-shaped guide plate 2 manually or by an external pushing mechanism. The cylindrical packing moves to the U-shaped bracket 5 at the U-shaped frame 4 until the end of the cylindrical packing abuts against the stop block 6. The cutting wheel 3 is driven to rotate by the drive motor 36. The cutting wheel 3 moves down to cooperate with the cutting groove 311 to perform quantitative cutting of the cylindrical packing. After the cylindrical packing is cut, the telescopic frame will control the U-shaped bracket 5 to rotate. The cylindrical packing located on the U-shaped bracket 5 after cutting slides down along the rotating U-shaped bracket 5. After the unloading operation is completed, the telescopic frame will push the U-shaped bracket 5 to rotate until it abuts against the lower side wall of the U-shaped frame 4, preparing for the next cutting of the cylindrical packing. When it is necessary to adjust the length of the cylindrical packing to be cut, the position of the stop block 6 on the U-shaped frame 4 can be adjusted, that is, the distance between the stop block 6 and the cutting groove 311 can be adjusted, so that the device can cut the cylindrical packing of a specified length according to actual needs. This utility model controls the U-shaped bracket 5 through the telescopic frame to automatically unload the cylindrical packing after cutting, which improves work efficiency. At the same time, the position of the stop block 6 is adjustable, so that the device can adapt to the cutting needs of cylindrical packing of different lengths.

[0027] The support frame 31 is fixedly mounted with a vertical rod 33, and an inverted lifting cylinder 34 is fixedly mounted on the vertical rod 33. The output end of the lifting cylinder 34 is fixedly mounted with a lifting piston rod 35, and the end of the lifting piston rod 35 is fixedly connected to the machine cover 37. The vertical rod 33 raises the installation height of the cutting wheel 3, ensuring that there is enough space below the cutting wheel 3 for the cylindrical packing to pass through. The lifting cylinder 34 controls the extension and retraction of the lifting piston rod 35, thereby controlling the lifting and lowering of the cutting wheel 3 to cut the cylindrical packing.

[0028] Furthermore, to prevent safety hazards caused by splashing during the cutting of cylindrical packing by the cutting wheel 3, a U-shaped protective cover can be installed on the side wall of the machine cover 37 to block the splashing generated during the cutting of cylindrical packing and improve the safety of the device.

[0029] The U-shaped frame 4 has a sliding groove 411 on its side wall, and a slider 61 that is fixedly connected to the stop block 6 is slidably connected in the sliding groove 411. The locking bolt 62 passes through the slider 61 and is threadedly connected to it. The sliding groove 411 provides a clear guide path for the movement of the stop block 6, improving the stability of the stop block 6 moving on the U-shaped frame 4. The locking bolt 62 is used to control the limit displacement of the slider 61 and release the restriction so that the stop block 6 can slide.

[0030] Furthermore, the stop block 6 and the U-shaped bracket 5 are fitted with a clearance fit, and an arc-shaped baffle 63 is fixedly installed on one side wall of the cutting wheel 3. The clearance fit between the stop block 6 and the U-shaped bracket 5 can avoid rigid contact between the two, ensuring that the U-shaped bracket 5 and the stop block 6 do not interfere with each other during rotation. The arc-shaped baffle 63 can limit the end of the cylindrical packing to a certain extent, ensuring the stability of the cutting of the cylindrical packing.

[0031] To facilitate the quantitative adjustment of the stop block 6, a scale strip 41 is provided on the upper side wall of the U-shaped frame 4; this facilitates the adjustment of the stop block 6 and ensures the consistency of batch cutting of cylindrical packing.

[0032] The telescopic frame includes a telescopic cylinder 52 whose end is rotatably connected to the base 1, and a telescopic piston rod 53 is fixedly installed at the output end of the telescopic cylinder 52. The end of the telescopic piston rod 53 is rotatably connected to the bottom of the U-shaped bracket 5. The telescopic cylinder 52 controls the extension and retraction of the telescopic piston rod 53, which can smoothly control the rotation angle (material feeding tilt angle and reset accuracy) of the U-shaped bracket 5, avoid the instability of manual or spring drive, and ensure that the filler slides smoothly and the bracket is accurately reset after cutting.

[0033] To ensure smooth loading and unloading of the packing material, the side wall edges of the support frame 31 and the U-shaped bracket 5 are chamfered. The smooth transition surface formed by the chamfer can reduce the jamming of the packing material when it moves near the support frame 31 or slides off the U-shaped bracket 5, and avoid the packing material getting stuck due to the obstruction of the sharp corners.

[0034] The length of the cutting groove 311 is greater than the width of the cutting wheel 3, and the width of the cutting groove 311 is greater than the thickness of the cutting wheel 3; this ensures that there is sufficient space between the cutting wheel 3 and the cutting groove 311 to prevent the cutting wheel 3 from being damaged by friction with the inner wall of the cutting groove 311.

[0035] It is worth noting that the drive motor 36 can be equipped with an additional dustproof and waterproof cover (which needs to be selected by the user according to the usage environment) to prevent dust and moisture from entering the motor and extend the service life of the motor.

[0036] Furthermore, to improve the stability of cutting cylindrical packing, a U-shaped pressure plate that can be raised and lowered can be installed on the base 1 above the U-shaped guide plate 2. Before cutting the cylindrical packing, the cylindrical packing is squeezed and limited by the U-shaped pressure plate to improve the cutting safety of the cylindrical packing.

[0037] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.

[0038] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A cutting device for filling material processing, comprising a base (1), characterized in that: The base (1) is sequentially equipped with a U-shaped guide plate (2), a support frame (31) and a U-shaped frame (4). The bottom of the U-shaped guide plate (2) is fixedly equipped with a column (21) that is fixedly connected to the base (1). The bottom of the support frame (31) is fixedly equipped with a support leg (32) that is fixedly connected to the base (1). The support frame (31) is equipped with a liftable cutting wheel (3), and the support frame (31) has a cutting groove (311) located directly below the cutting wheel (3). The support frame (31) is equipped with a machine cover (37). The cutting wheel (3) is located inside the machine cover (37) and is rotatably connected to it. The machine cover (37) is fixedly equipped with a drive motor (36), and the cutting wheel (3) is fixedly connected to the output end of the drive motor (36). The side wall of the U-shaped frame (4) is fixedly equipped with a limiting post (7) that is fixedly connected to the base (1). The bottom of the U-shaped frame (4) is equipped with a U-shaped bracket (5), and the end of the U-shaped bracket (5) near the support frame (31) is rotatably connected to the U-shaped frame (4) through a pin (51). The bottom of the U-shaped bracket (5) is equipped with a telescopic frame to control the rotation of the U-shaped bracket (5). A stop block (6) is slidably connected on the U-shaped frame (4), and a locking bolt (62) is installed on the stop block (6) to limit its displacement.

2. The cutting device for filler processing according to claim 1, characterized in that, A vertical rod (33) is fixedly installed on the support frame (31), and an inverted lifting cylinder (34) is fixedly installed on the vertical rod (33). A lifting piston rod (35) is fixedly installed at the output end of the lifting cylinder (34), and the end of the lifting piston rod (35) is fixedly connected to the machine cover (37).

3. The cutting device for filler processing according to claim 1, characterized in that, The U-shaped frame (4) has a sliding groove (411) on its side wall, and a slider (61) that is fixedly connected to the stop block (6) is slidably connected in the sliding groove (411). The locking bolt (62) passes through the slider (61) and is threadedly connected to it.

4. The cutting device for filler processing according to claim 3, characterized in that, The stop block (6) is clearance-fitted with the U-shaped bracket (5), and an arc-shaped baffle (63) is fixedly installed on one side wall of the cutting wheel (3) on the stop block (6).

5. The cutting device for filler processing according to claim 1, characterized in that, The upper side wall of the U-shaped frame (4) is provided with a scale strip (41).

6. The cutting device for filler processing according to claim 1, characterized in that, The telescopic frame includes a telescopic cylinder (52) whose end is rotatably connected to the base (1), and a telescopic piston rod (53) is fixedly installed at the output end of the telescopic cylinder (52), and the end of the telescopic piston rod (53) is rotatably connected to the bottom of the U-shaped bracket (5).

7. The cutting device for filler processing according to claim 1, characterized in that, The sidewall edges of the support frame (31) and the U-shaped bracket (5) are all chamfered.

8. The cutting device for filler processing according to claim 1, characterized in that, The length of the cutting groove (311) is greater than the width of the cutting wheel (3), and the width of the cutting groove (311) is greater than the thickness of the cutting wheel (3).

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