Infrared lens material cutting processing equipment

Abstract

The application provides an infrared lens material cutting processing equipment and relates to the technical field of infrared lenses. The infrared lens material cutting processing equipment comprises a mounting frame and a control panel. A clamping mechanism and a cutting mechanism are arranged in the mounting frame. The cutting mechanism comprises a limiting block and a mounting plate. The mounting plate is mounted in the mounting frame. The limiting block penetrates through one side of the mounting plate and is in sliding connection with the one side of the mounting plate. The control panel is fixedly mounted on one side of the mounting frame. The infrared lens material cutting processing equipment solves the problem that the previous infrared lens material cutting processing equipment needs to be positioned and cut step by step to approximately form a circular contour, which is not only complicated to operate, but also prone to sawtooth defects on the lens edge due to positioning errors, affecting the optical performance. The cutting angle can be rotated and moved, the cutting of any complex path can be completed, and the beneficial effects of adapting to the shape processing requirements of various infrared lenses can be achieved.

Description

Technical Field

[0001] This application relates to the field of infrared lens technology, specifically to an infrared lens material cutting and processing equipment. Background Technology

[0002] An infrared lens is a transmission element made of infrared-transmitting material, used to focus, diffuse, or control the propagation path of infrared light.

[0003] Most existing infrared lens material cutting and processing equipment on the market can only achieve straight-line cutting in a single direction. It requires multiple positioning and step-by-step cutting to approximately form a circular outline. This is not only cumbersome to operate, but also prone to serrated defects on the lens edge due to positioning errors, affecting optical performance. Utility Model Content

[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this application provides an infrared lens material cutting and processing equipment, which solves the problems mentioned in the background art.

[0005] (II) Technical Solution To achieve the above objectives, this application provides the following technical solution: an infrared lens material cutting and processing equipment, comprising a mounting frame and a control panel. The mounting frame is provided with a clamping mechanism for clamping and fixing the infrared lens material and a cutting mechanism for cutting the infrared lens material. The cutting mechanism includes a limiting block and a mounting plate. The mounting plate is installed inside the mounting frame. The limiting block passes through one side of the mounting plate and is slidably connected to one side of the mounting plate. The control panel is fixedly installed on one side of the mounting frame.

[0006] By adopting the above technical solution, the clamping mechanism can be adapted to infrared lens materials of different widths, improving the versatility and safety of clamping. The cutting mechanism enables rotation and movement of the cutting angle, allowing for cutting along any complex path and adapting to the diverse shape processing needs of infrared lenses.

[0007] Preferably, a bidirectional threaded rod is rotatably connected to both sides of the inner wall of the mounting frame, a No. 1 motor is fixedly installed on one side of the mounting frame, the output shaft of the No. 1 motor is fixedly connected to the bidirectional threaded rod, and the No. 1 motor is electrically connected to the control panel.

[0008] By adopting the above technical solution, the No. 1 motor can be started through the control panel, driving the bidirectional threaded rod to rotate along its own axis, providing a power source for the clamping action of the clamping mechanism. Moreover, compared with manual adjustment, the motor drive method can achieve precise control of the clamping position.

[0009] Preferably, a first slider is threadedly connected to the surface of the bidirectional threaded rod. The first slider is slidably connected to the inner wall surface of the mounting frame. Clamping rods are fixedly installed on both sides of the first slider. The clamping rods pass through both sides of the mounting frame and are slidably connected to both sides of the mounting frame.

[0010] By adopting the above technical solution, when the bidirectional threaded rod rotates, the symmetrically arranged threads on its surface will drive the No. 1 sliders on both sides to slide synchronously in opposite directions along the inner wall of the mounting frame. In this way, the clamping rod can clamp or release infrared lens materials of different widths, thus expanding the range of applicability. At the same time, the mounting frame limits the sliding of the clamping rod, which can prevent deviation during the clamping process and ensure clamping stability.

[0011] Preferably, an electric slide rail is fixedly installed at the top of the inner wall of the mounting frame. The electric slide rail is electrically connected to the control panel. A second slider is slidably connected to the inner wall surface of the electric slide rail. An installation rod is fixedly installed on the lower surface of the second slider.

[0012] By adopting the above technical solution, the operation of the electric slide rail can be controlled through the control panel, which drives the second slider to slide along the length of the slide rail. In turn, the mounting rod drives the lower cutting component to move horizontally, providing a basis for adjusting the cutting path.

[0013] Preferably, threaded rods are rotatably connected to both sides of the inner wall of the mounting rod, a second motor is fixedly installed on one side of the mounting rod, the output shaft of the second motor is fixedly connected to the threaded rod, the second motor is electrically connected to the control panel, and a connecting block is threadedly connected to the surface of the threaded rod.

[0014] By adopting the above technical solution, the No. 2 motor can be started through the control panel, driving the threaded rod to rotate, causing the connecting block to slide along the length of the mounting rod, thereby realizing the movement of the cutting component in the horizontal direction perpendicular to the electric slide rail. Combined with the X-axis movement of the electric slide rail, the cutting blade can be adjusted along any path in the horizontal plane to meet complex cutting needs.

[0015] Preferably, an electric push rod is fixedly installed on the lower surface of the connecting block, an installation block is fixedly installed at one end of the electric push rod, a No. 3 motor is fixedly installed at the bottom of the inner wall of the installation block, the installation plate is rotatably connected to the lower surface of the installation block, the output shaft of the No. 3 motor is fixedly connected to the installation plate, and the No. 3 motor is electrically connected to the control panel.

[0016] By adopting the above technical solution, the electric push rod can be extended and retracted under the control of the control panel, driving the mounting block and the cutting component below to move vertically, precisely adjusting the distance between the cutting blade and the material surface, and adapting to the cutting depth requirements of materials of different thicknesses.

[0017] Preferably, a connecting plate is slidably connected to the inner wall surface of the mounting plate, guide rollers are fixedly installed on both sides of the inner wall of the connecting plate, the limiting block is slidably connected to the surface of the guide rollers, and a spring is fixedly installed on one side of the limiting block.

[0018] By adopting the above technical solution, the sliding direction of the limiting block can be limited by the guide roller, so as to prevent it from deviating during the movement.

[0019] Preferably, the other side of the spring is fixedly connected to one side of the inner wall of the connecting plate, the spring is movably wound around the surface of the guide roller, a rotating disk is fixedly installed on the lower surface of the connecting plate, and a cutting blade is fixedly installed on the lower surface of the rotating disk.

[0020] By adopting the above technical solution, the spring can be wrapped around the surface of the guide roller to avoid twisting and deformation during the extension and contraction process, thus ensuring a stable buffering effect; the rotating disk can drive the cutting blade to rotate at high speed to achieve the cutting of infrared lens materials.

[0021] (III) Beneficial Effects This application provides an infrared lens material cutting and processing device. It has the following beneficial effects: 1. This infrared lens material cutting and processing equipment, by incorporating a cutting mechanism, solves the problem that most previous infrared lens material cutting and processing equipment could only achieve straight-line cutting in a single direction. It required multiple positioning and step-by-step cutting to approximately form a circular outline, which was not only cumbersome to operate but also prone to serrated defects on the lens edge due to positioning errors, affecting optical performance. The equipment enables rotation and movement of the cutting angle, allowing for cutting along any complex path and adapting to the diverse shape processing needs of infrared lenses.

[0022] 2. This infrared lens material cutting and processing equipment is equipped with a clamping mechanism. A first motor drives a bidirectional threaded rod to rotate, which in turn causes the clamping rods on both sides to move synchronously in opposite directions. This enables it to adapt to infrared lens materials of different widths, thus improving the versatility and safety of clamping. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of the main appearance structure of this application; Figure 2This is a schematic diagram of the clamping mechanism structure of this application; Figure 3 This is a schematic diagram of the cutting mechanism structure of this application; Figure 4 This is a schematic diagram of the electric actuator and its connection structure according to this application; Figure 5 This is a schematic diagram of the rotating disk and its connection structure according to this application.

[0025] In the diagram: 1. Mounting frame; 2. Clamping mechanism; 201. Bidirectional threaded rod; 202. Motor No. 1; 203. Slider No. 1; 204. Clamping rod; 3. Cutting mechanism; 301. Electric slide rail; 302. Slider No. 2; 303. Mounting rod; 304. Threaded rod; 305. Motor No. 2; 306. Connecting block; 307. Electric push rod; 308. Mounting block; 309. Motor No. 3; 310. Mounting plate; 311. Connecting plate; 312. Guide roller; 313. Limiting block; 314. Spring; 315. Rotating disk; 316. Cutting blade; 4. Control panel. Detailed Implementation

[0026] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0027] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.

[0028] Reference Figure 1 and Figure 2This application provides an infrared lens material cutting and processing equipment, including a mounting frame 1 and a control panel 4. The mounting frame 1 is provided with a clamping mechanism 2 for clamping and fixing the infrared lens material and a cutting mechanism 3 for cutting the infrared lens material. The cutting mechanism 3 includes a limiting block 313 and a mounting plate 310. The mounting plate 310 is installed inside the mounting frame 1. The limiting block 313 passes through one side of the mounting plate 310 and is slidably connected to one side of the mounting plate 310. The control panel 4 is fixedly installed on one side of the mounting frame 1. The infrared lens material to be cut can be placed in the clamping area inside the mounting frame 1 through the clamping mechanism 2. The control panel 4 is a PLC control panel. The control panel 4 starts the first motor 202, which drives the bidirectional threaded rod 201 to rotate, so that the first sliders 203 on both sides slide synchronously towards each other along the inner wall of the mounting frame 1. Then, the material is clamped by the clamping rod 204. The clamping force can be adjusted by adjusting the output torque of the first motor 202 through the control panel 4 to avoid material damage or displacement. After the cutting mechanism 3 completes the clamping process, according to the cutting requirements of the infrared lens, the control panel 4 first controls the operation of the electric slide rail 301, which drives the second slider 302 and the lower mounting rod 303 to move to the cutting start position; then the second motor 305 is started, which drives the threaded rod 304 to rotate, so that the connecting block 306 moves along the mounting rod 303 to the designated position; then the electric push rod 307 is controlled to extend and retract, adjusting the vertical height of the mounting block 308 and the cutting blade 316, so that the cutting blade 316 reaches the set cutting depth; the third motor 309 is started, which drives the mounting plate 310 and the cutting blade 316 to rotate around the vertical axis for cutting. When the cutting blade 316 needs to be replaced, the limit block 313 is pressed to move it while the spring 314 is squeezed to retract it. After the limit block 313 is disengaged from the mounting plate 310, the rotating disk 315 and the cutting blade 316 can be removed from the device for replacement.

[0029] Reference Figure 1 and Figure 2 In one aspect of this embodiment, bidirectional threaded rods 201 are rotatably connected to both sides of the inner wall of the mounting frame 1, and a No. 1 motor 202 is fixedly installed on one side of the mounting frame 1. The output shaft of the No. 1 motor 202 is fixedly connected to the bidirectional threaded rods 201, and the No. 1 motor 202 is electrically connected to the control panel 4.

[0030] The surface of the bidirectional threaded rod 201 is threadedly connected to a first slider 203. The first slider 203 is slidably connected to the inner wall surface of the mounting frame 1. Clamping rods 204 are fixedly installed on both sides of the first slider 203. The clamping rods 204 pass through both sides of the mounting frame 1 and are slidably connected to both sides of the mounting frame 1. By placing the infrared lens material to be cut in the clamping area inside the mounting frame 1, the control panel 4 is a PLC control panel. The first motor 202 is started through the control panel 4. The first motor 202 drives the bidirectional threaded rod 201 to rotate, so that the first sliders 203 on both sides slide synchronously towards each other along the inner wall of the mounting frame 1. Then, the material is clamped by the clamping rods 204. The clamping force can be adjusted by adjusting the output torque of the first motor 202 through the control panel 4 to avoid material damage or displacement.

[0031] Reference Figure 3 , Figure 4 and Figure 5 In one aspect of this embodiment, threaded rods 304 are rotatably connected to both sides of the inner wall of the mounting rod 303, a second motor 305 is fixedly installed on one side of the mounting rod 303, the output shaft of the second motor 305 is fixedly connected to the threaded rod 304, the second motor 305 is electrically connected to the control panel 4, and a connecting block 306 is threadedly connected to the surface of the threaded rod 304.

[0032] An electric push rod 307 is fixedly installed on the lower surface of the connecting block 306. An installation block 308 is fixedly installed on one end of the electric push rod 307. A No. 3 motor 309 is fixedly installed on the bottom of the inner wall of the installation block 308. The installation plate 310 is rotatably connected to the lower surface of the installation block 308. The output shaft of the No. 3 motor 309 is fixedly connected to the installation plate 310. The No. 3 motor 309 is electrically connected to the control panel 4.

[0033] A connecting plate 311 is slidably connected to the inner wall surface of the mounting plate 310. Guide rollers 312 are fixedly installed on both sides of the inner wall of the connecting plate 311. A limiting block 313 is slidably connected to the surface of the guide rollers 312. A spring 314 is fixedly installed on one side of the limiting block 313.

[0034] The other side of spring 314 is fixedly connected to one side of the inner wall of connecting plate 311. Spring 314 is movably wound around the surface of guide roller 312. A rotating disk 315 is fixedly installed on the lower surface of connecting plate 311, and a cutting blade 316 is fixedly installed on the lower surface of rotating disk 315. After clamping, according to the cutting requirements of infrared lens, control panel 4 first controls the electric slide rail 301 to run, driving the second slider 302 and the lower mounting rod 303 to move to the cutting start position; then the second motor 305 is started, driving the threaded rod 304 to rotate, so that connecting block 306 moves along... The mounting rod 303 is moved to the designated position; then the electric push rod 307 is controlled to extend and retract, adjusting the vertical height of the mounting block 308 and the cutting blade 316 so that the cutting blade 316 reaches the set cutting depth. The No. 3 motor 309 is started, driving the mounting plate 310 and the cutting blade 316 to rotate around the vertical axis for cutting. When the cutting blade 316 needs to be replaced, the limit block 313 is pressed to move it while the spring 314 is squeezed to retract it. After the limit block 313 is disengaged from the mounting plate 310, the rotating disk 315 and the cutting blade 316 can be removed from the device for replacement.

[0035] All electrical devices in this plan are powered by an external power source.

[0036] Working principle: When using this device, the infrared lens material to be cut is first placed in the clamping area inside the mounting frame 1. The control panel 4 is a PLC control panel. The first motor 202 is started through the control panel 4. The first motor 202 drives the bidirectional threaded rod 201 to rotate, so that the first sliders 203 on both sides slide synchronously towards each other along the inner wall of the mounting frame 1. Then, the material is clamped by the clamping rod 204. The clamping force can be adjusted by adjusting the output torque of the first motor 202 through the control panel 4 to avoid material damage or displacement. After clamping, according to the cutting requirements of the infrared lens, the control panel 4 first controls the operation of the electric slide rail 301, driving the second slider 302 and the lower mounting rod 303 to move to the cutting start position; then, the second motor 305 is started, driving the threaded rod 304 to rotate, causing the connecting block 306 to move along the mounting rod 303 to the designated position; next, the electric push rod 307 is controlled to extend and retract, adjusting the vertical height of the mounting block 308 and the cutting blade 316, so that the cutting blade 316 reaches the set cutting depth; then, the third motor 309 is started, driving the mounting plate 310 and the cutting blade 316 to rotate around the vertical axis for cutting. When it is necessary to replace the cutting blade 316, press the limit block 313 to move it while squeezing the spring 314 to retract it. After the limit block 313 disengages from the mounting plate 310, the rotating disk 315 and the cutting blade 316 can be removed from the device for replacement.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An infrared lens material cutting and processing device, comprising a mounting frame (1) and a control panel (4), characterized in that: The mounting frame (1) is provided with a clamping mechanism (2) for clamping and fixing the infrared lens material and a cutting mechanism (3) for cutting the infrared lens material. The cutting mechanism (3) includes a limiting block (313) and a mounting plate (310). The mounting plate (310) is installed inside the mounting frame (1). The limiting block (313) passes through one side of the mounting plate (310) and is slidably connected to one side of the mounting plate (310). The control panel (4) is fixedly installed on one side of the mounting frame (1).

2. The infrared lens material cutting and processing equipment according to claim 1, characterized in that: The inner walls of the mounting frame (1) are rotatably connected to two bidirectional threaded rods (201). A No. 1 motor (202) is fixedly installed on one side of the mounting frame (1). The output shaft of the No. 1 motor (202) is fixedly connected to the bidirectional threaded rods (201). The No. 1 motor (202) is electrically connected to the control panel (4).

3. The infrared lens material cutting and processing equipment according to claim 2, characterized in that: The surface of the bidirectional threaded rod (201) is threadedly connected to a first slider (203). The first slider (203) is slidably connected to the inner wall surface of the mounting frame (1). Clamping rods (204) are fixedly installed on both sides of the first slider (203). The clamping rods (204) pass through both sides of the mounting frame (1) and are slidably connected to both sides of the mounting frame (1).

4. The infrared lens material cutting and processing equipment according to claim 1, characterized in that: An electric slide rail (301) is fixedly installed on the top of the inner wall of the mounting frame (1). The electric slide rail (301) is electrically connected to the control panel (4). A second slider (302) is slidably connected to the inner wall surface of the electric slide rail (301). An installation rod (303) is fixedly installed on the lower surface of the second slider (302).

5. The infrared lens material cutting and processing equipment according to claim 4, characterized in that: The inner walls of the mounting rod (303) are rotatably connected to threaded rods (304). A second motor (305) is fixedly installed on one side of the mounting rod (303). The output shaft of the second motor (305) is fixedly connected to the threaded rod (304). The second motor (305) is electrically connected to the control panel (4). A connecting block (306) is threaded onto the surface of the threaded rod (304).

6. The infrared lens material cutting and processing equipment according to claim 5, characterized in that: An electric push rod (307) is fixedly installed on the lower surface of the connecting block (306). An installation block (308) is fixedly installed at one end of the electric push rod (307). A No. 3 motor (309) is fixedly installed at the bottom of the inner wall of the installation block (308). The installation plate (310) is rotatably connected to the lower surface of the installation block (308). The output shaft of the No. 3 motor (309) is fixedly connected to the installation plate (310). The No. 3 motor (309) is electrically connected to the control panel (4).

7. The infrared lens material cutting and processing equipment according to claim 1, characterized in that: The inner wall surface of the mounting plate (310) is slidably connected to a connecting plate (311), and guide rollers (312) are fixedly installed on both sides of the inner wall of the connecting plate (311). The limiting block (313) is slidably connected to the surface of the guide rollers (312), and a spring (314) is fixedly installed on one side of the limiting block (313).

8. The infrared lens material cutting and processing equipment according to claim 7, characterized in that: The other side of the spring (314) is fixedly connected to one side of the inner wall of the connecting plate (311). The spring (314) is movably wound around the surface of the guide roller (312). A rotating disk (315) is fixedly installed on the lower surface of the connecting plate (311), and a cutting blade (316) is fixedly installed on the lower surface of the rotating disk (315).

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