Washing and slicing equipment based on potato crop processing

Abstract

This utility model discloses a washing and slicing device for processing potato crops, belonging to the technical field of washing and slicing equipment. It includes a waste liquid tank and a closed plate hinged to one end of the waste liquid tank. A control console is installed on the upper end of the waste liquid tank, and a drive mechanism is installed inside the control console. Four fixed plates are rectangularly fixed to both sides of the control console. This utility model, through the cooperation of the washing mechanism, support rod, and drive mechanism, facilitates rapid washing of potatoes, improving the convenience of washing potato crops and realizing the washing function of the equipment. Furthermore, through the cooperation of the electric telescopic rod, push plate, and cutting plate, it facilitates the delivery of potatoes to the cutting plate, improving slicing accuracy and operational safety. This enables stable and accurate pushing of potatoes, ensuring slicing quality and personnel safety, ultimately solving the problems of time-consuming and labor-intensive traditional processing and transportation, as well as the ease of pushing deviation and potential safety hazards.

Description

Technical Field

[0001] This utility model relates to the technical field of washing and slicing equipment, and in particular to washing and slicing equipment based on potato crop processing. Background Technology

[0002] Potatoes are important food crops and food processing raw materials worldwide. They are rich in starch, dietary fiber and various trace elements, and are widely used in French fries, potato starch, dried potatoes and starch processing. In the deep processing industry chain of potatoes, washing and removing impurities and cutting into strips are the core preliminary processes. Washing must thoroughly remove the soil, roots and pesticide residues from the surface of potatoes, and cutting into strips must ensure that the strip diameter is uniform and the cross-section is flat. Existing washing and slicing equipment for potato processing has several drawbacks. Traditional processing requires manual transfer of potatoes between the washing and slicing machines. After washing, 2-3 workers are needed to remove the slippery potatoes from the washing machine and move them to the slicing machine. Each transfer is time-consuming and labor-intensive. Furthermore, the positioning and pushing are unstable, relying heavily on manual pushing of the potatoes to the blades. This uneven force can easily cause the slices to deviate, and there is also a safety hazard of hand injuries from the high-speed rotating blades. Therefore, these technical problems need to be addressed. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a washing and slicing device based on potato crop processing.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a washing and slicing device for processing potato crops, comprising a waste liquid tank and a closed plate hinged to one end of the waste liquid tank, a control console installed on the upper end of the waste liquid tank, a drive mechanism installed inside the control console, and four fixed plates fixedly connected to the two sides of the control console in a rectangular shape, the fixed plates being installed on the waste liquid tank by fixing bolts, a washing cylinder fixedly connected to one side of the waste liquid tank, a washing mechanism installed inside the washing cylinder, and a slicing mechanism installed between the washing cylinder and the control console.

[0005] Preferably, a drain valve pipe is installed at one corner of the lower end of the waste liquid tank, and a fixing rod is vertically fixed to the upper end of the waste liquid tank at the lower end of the cleaning cylinder in a rectangular shape, with the top end of the fixing rod fixed to the outer wall of the cleaning cylinder.

[0006] Preferably, the upper end of the cleaning cylinder is provided with a feed inlet, and a feed hopper is fixedly connected to the feed inlet.

[0007] Preferably, the cleaning mechanism includes cleaning pipes symmetrically installed inside the cleaning cylinder, with cleaning nozzles equidistantly arranged in the cleaning pipes toward the center of the cleaning cylinder, and each cleaning pipe is connected to a water guide pipe through the cleaning cylinder. The other end of the water guide pipe is fixed to the upper end of a water guide plate placed on the upper end of the waste liquid tank, and a water inlet pipe is connected to one side of the water guide plate.

[0008] Preferably, the driving mechanism includes a U-shaped support rod installed inside the cleaning cylinder. One end of the support rod at the bottom passes through the control console and is fixedly connected to a pulley. A positioning plate is fixedly connected inside the control console. A servo motor is fixedly installed on the positioning plate. A transmission pulley is coaxially fixedly connected to the output end of the servo motor. A transmission belt is sleeved on the transmission pulley and the pulley. An auxiliary wheel is rotatably installed on the upper end of the transmission belt and the pulley.

[0009] Preferably, the cutting mechanism includes an electric telescopic rod installed in the control console. The telescopic end of the electric telescopic rod passes through the control console and is fixedly connected to a push plate. The push plate is movably installed in a support rod inside the cleaning cylinder, and a cutting plate is fixedly connected to one end of the cleaning cylinder. A guide plate is fixedly connected to the lower end of the cutting plate.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model, through the cooperation of the cleaning mechanism, the supporting rod, and the driving mechanism, facilitates the rapid cleaning of potatoes, improves the convenience of cleaning potato crops, and thus realizes the function of washing potato crops. Furthermore, through the cooperation of the electric telescopic rod, the push plate, and the cutting plate, it is easy to send potatoes to the cutting plate, improves the cutting accuracy and operational safety, and thus enables the stable and accurate pushing of potatoes, ensuring the quality of cutting and the safety of personnel. Ultimately, it solves the problems of traditional processing and transportation being time-consuming and labor-intensive, and the pushing being prone to deviation and posing safety hazards. Attached Figure Description

[0011] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall three-dimensional structure proposed in this utility model; Figure 2 This is a schematic diagram of the overall three-dimensional structure of the other side proposed in this utility model; Figure 3 This is a schematic diagram of the first-view side cross-sectional structure proposed in this utility model; Figure 4 This is a schematic diagram of the second-view side cross-sectional structure proposed in this utility model; Figure 5 This is a top view cross-sectional structural diagram of the present invention.

[0012] The following are the components listed in the diagram: 1. Waste liquid tank; 2. Fixing plate; 3. Control console; 4. Enclosure plate; 5. Cleaning cylinder; 6. Feed hopper; 7. Fixing rod; 8. Water guide pipe; 9. Water guide plate; 10. Cleaning pipe; 11. Support rod; 12. Push plate; 13. Drain valve pipe; 14. Auxiliary wheel; 15. Servo motor; 16. Cutting plate; 17. Guide plate; 18. Electric telescopic rod; 19. Pulley; 20. Positioning plate. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0014] Example: See Figures 1 to 5 This utility model discloses a washing and slicing device for processing potato crops, comprising a waste liquid tank 1 and a closed plate 4 hinged to one end of the waste liquid tank 1. A control console 3 is mounted on the upper end of the waste liquid tank 1, and a drive mechanism is installed inside the control console 3. Four fixed plates 2 are rectangularly fixed to both sides of the control console 3, and the fixed plates 2 are mounted on the waste liquid tank 1 by fixing bolts. A washing cylinder 5 is fixed to one side of the waste liquid tank 1, and a washing mechanism is installed inside the washing cylinder 5. A slicing mechanism is installed between the washing cylinder 5 and the control console 3. Through the waste liquid tank 1, closed plate 4, control console 3, drive mechanism, fixed plate 2, washing cylinder 5, washing mechanism, and slicing mechanism, the overall framework of the potato processing washing and slicing device is easily constructed, integrating potato washing and slicing functions, while simultaneously realizing waste liquid collection and equipment fixation, thus providing a potato processing solution. The processing provides an integrated operation basis; a drain valve pipe 13 is installed at one corner of the lower end of the waste liquid tank 1, and a fixed rod 7 is vertically fixed to the upper end of the waste liquid tank 1 at the lower end of the cleaning cylinder 5. The top of the fixed rod 7 is fixed to the outer wall of the cleaning cylinder 5. Through the drain valve pipe 13, the fixed rod 7, the waste liquid tank 1, and the cleaning cylinder 5, it is convenient to discharge the cleaning waste liquid collected in the waste liquid tank 1 through the drain valve pipe 13. The fixed rod 7 provides stable support for the cleaning cylinder 5, preventing the cleaning cylinder 5 from shifting during processing and ensuring stable operation of the equipment; a feed inlet is opened at the upper end of the cleaning cylinder 5, and a feed hopper 6 is fixed to the feed inlet. Through the cleaning cylinder 5, the feed inlet, and the feed hopper 6, it is convenient for operators to conveniently put potato crop raw materials into the cleaning cylinder 5. The feed hopper 6 can guide the raw materials to accurately enter the cleaning area, avoid the raw materials from scattering, and improve the feeding efficiency.

[0015] In this invention, the cleaning mechanism includes cleaning pipes 10 symmetrically installed inside the cleaning cylinder 5. Cleaning nozzles are equidistantly arranged on the cleaning pipes 10 towards the center of the cleaning cylinder 5, and each cleaning pipe 10 penetrates the cleaning cylinder 5 and is connected to a water guide pipe 8. The other end of the water guide pipe 8 is fixed to the upper end of a water guide plate 9 placed on the upper end of the waste liquid tank 1. A water inlet pipe is connected to one side of the water guide plate 9. Clean water is easily introduced through the cleaning pipes 10, cleaning nozzles, water guide pipes 8, water guide plate 9, and water inlet pipe, and then transported through the water guide plate 9 and water guide pipe 8. The water is sprayed onto the potatoes through the cleaning pipe 10 and then sprayed onto the potatoes through the cleaning nozzles to achieve automatic cleaning of the potato raw materials; the drive mechanism includes a support rod 11 installed in a U-shape inside the cleaning cylinder 5, one end of the bottom support rod 11 passes through the control console 3 and is fixedly connected to a pulley 19, a positioning plate 20 is fixedly connected inside the control console 3, a servo motor 15 is fixedly installed on the positioning plate 20, a transmission pulley is coaxially fixedly connected to the output end of the servo motor 15, a transmission belt is sleeved on the transmission pulley and the pulley 19, and the transmission belt is located on the upper end of the pulley 19. An auxiliary wheel 14 is mounted on the control panel 3. Power is supplied by the servo motor 15 via a support rod 11, pulley 19, servo motor 15, transmission pulley, transmission belt, and auxiliary wheel 14. The servo motor 15 provides power, which in turn drives the pulley 19 and support rod 11 via the transmission pulley and belt, providing power support for the subsequent pushing or cutting action of the cutting mechanism. The auxiliary wheel 14 ensures stable transmission via the transmission belt. The cutting mechanism includes an electric telescopic rod 18 mounted in the control panel 3. The telescopic end of the electric telescopic rod 18 passes through the control panel 3 and is fixedly connected to a push plate 1. 2. The push plate 12 is movably installed in the support rod 11 inside the washing cylinder 5, and a cutting plate 16 is fixedly connected to one end of the push plate 12 on the washing cylinder 5. A guide plate 17 is fixedly connected to the lower end of the cutting plate 16. Through the electric telescopic rod 18, the push plate 12, the cutting plate 16, and the guide plate 17, the electric telescopic rod 18 can drive the push plate 12 to push the washed potatoes toward the cutting plate 16. The cutting plate 16 cuts the potatoes into strips, and the guide plate 17 guides the cut potato strips out, completing the cutting and discharging operation after washing.

[0016] Working Principle: In use of this invention, the potatoes to be processed are first slowly poured into the equipment from the feed hopper 6, so that the potatoes fall into the U-shaped support rod 11 inside the washing cylinder 5, preventing them from scattering to the outside of the washing cylinder 5. Then, the water inlet pipe is connected to an external water pump, and the water pump is started through the control console 3, so that the water flows into the guide plate 9, and then is transported through the guide plate 9 to the washing pipe 10 inside the washing cylinder 5. Subsequently, water is sprayed out from the washing nozzle on the washing pipe 10 to the center, rinsing the potatoes on the support rod 11. The mud and impurities on the surface of the potatoes are removed with the water flow, and the resulting wastewater flows into the waste liquid tank 1 below through the waste liquid pipe between the washing cylinder 5 and the waste liquid tank 1. At the same time, the servo motor 15 is started through the control console 3. The transmission pulley at the output end of the servo motor 15 drives the pulley 19 to rotate through the transmission belt, thereby driving the support rod 11 to run smoothly. During this period, the auxiliary wheel 14 ensures stable transmission of the transmission belt, so that the potatoes can rotate 360° on the support rod 11, ensuring more thorough cleaning. After cleaning, the electric telescopic rod 18 is activated via the control console 3. The telescopic end of the electric telescopic rod 18 extends, driving the push plate 12 to move towards the cutting plate 16 between the support rods 11, pushing the cleaned potatoes towards the cutting plate 16. Under the pushing force of the push plate 12, the potatoes pass through the strip holes on the cutting plate 16, completing the cutting operation. The cut potato strips fall into the guide plate 17 at the lower end of the cutting plate 16 and are discharged from the equipment along the guide plate 17. After one cutting operation is completed, the telescopic end of the electric telescopic rod 18 retracts, driving the push plate 12 to return to the initial position. At this time, potato crops to be washed and cut can be added to the feed hopper 6 again, and the above process can be repeated for continuous processing. When the waste liquid collected in the waste liquid tank 1 reaches a certain amount, the drain valve pipe 13 at the lower end of the waste liquid tank 1 can be opened to discharge the waste liquid. During the entire operation of the equipment, the fixing plate 2 firmly fixes the control console 3 on the waste liquid tank 1, and the fixing rod 7 provides stable support for the cleaning cylinder 5, preventing the equipment parts from shifting and ensuring stable operation.

[0017] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A washing and slicing device for processing potato crops, comprising a waste liquid tank (1) and a closed plate (4) hinged to one end of the waste liquid tank (1), characterized in that: The waste liquid tank (1) is equipped with a control console (3) at the top. The control console (3) is equipped with a drive mechanism inside. Four fixed plates (2) are fixedly connected to both sides of the control console (3) in a rectangular shape. The fixed plates (2) are installed on the waste liquid tank (1) by fixing bolts. A cleaning cylinder (5) is fixedly connected to one side of the waste liquid tank (1). A cleaning mechanism is installed inside the cleaning cylinder (5). A strip cutting mechanism is installed between the cleaning cylinder (5) and the control console (3).

2. The washing and slicing equipment based on potato crop processing according to claim 1, characterized in that: A drain valve pipe (13) is installed at one corner of the lower end of the waste liquid tank (1), and a fixed rod (7) is vertically fixed to the upper end of the waste liquid tank (1) at the lower end of the cleaning cylinder (5) in a rectangular shape. The top of the fixed rod (7) is fixed to the outer wall of the cleaning cylinder (5).

3. The washing and slicing equipment based on potato crop processing according to claim 2, characterized in that: The upper end of the cleaning cylinder (5) is provided with a feed inlet, and a feed hopper (6) is fixedly connected to the feed inlet.

4. The washing and slicing equipment based on potato crop processing according to claim 3, characterized in that: The cleaning mechanism includes cleaning pipes (10) symmetrically installed inside the cleaning cylinder (5). The cleaning pipes (10) are provided with cleaning nozzles at equal intervals in the middle of the cleaning cylinder (5). The cleaning pipes (10) all pass through the cleaning cylinder (5) and are connected to water guide pipes (8). The other end of the water guide pipes (8) is fixed to the upper end of the water guide plate (9) placed on the upper end of the waste liquid tank (1). A water inlet pipe is connected to one side of the water guide plate (9).

5. The washing and slicing equipment for processing potato crops according to claim 4, characterized in that: The drive mechanism includes a support rod (11) installed in a U-shape inside the cleaning cylinder (5). One end of the support rod (11) at the bottom passes through the control console (3) and is fixedly connected to a pulley (19). A positioning plate (20) is fixedly connected inside the control console (3). A servo motor (15) is fixedly installed on the positioning plate (20). A transmission pulley is coaxially fixed to the output end of the servo motor (15). A transmission belt is sleeved on the transmission pulley and the pulley (19). An auxiliary wheel (14) is rotatably installed on the upper end of the transmission belt at the pulley (19).

6. The washing and slicing equipment based on potato crop processing according to claim 2, characterized in that: The cutting mechanism includes an electric telescopic rod (18) installed in the control console (3). The telescopic end of the electric telescopic rod (18) passes through the control console (3) and is fixedly connected to a push plate (12). The push plate (12) is movably installed in the support rod (11) inside the cleaning cylinder (5). A cutting plate (16) is fixedly connected to the cleaning cylinder (5) at one end of the push plate (12). A guide plate (17) is fixedly connected to the lower end of the cutting plate (16).

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