Adjustable angle reciprocating sponge cutting machine
Patent Information
- Application Number
- CN202522406786.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-11-13
AI Technical Summary
然而,现有定位方案多采用木块或钢钉,在安装过程中易对陶瓷管、冒口等部件造成损伤,同时也可能损坏模具表面,影响最终产品质量
[0011]与现有技术相比,本实用新型具有如下有益效果:本实用新型的可调整角度的往复式海绵切割机,通过将切割机安装在固定架上,在切割过程中可以方便地推动高密度海绵,再通过更换不同的垫块,以改变固定架以及切割机的角度,从而获得不同形状和斜度的高密度海绵定位块,进而能够实现快速、精准的加工,提升海绵定位块的生产效率,最终保障大型铸件的高质量、高效生产。
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Figure CN224809665U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of auxiliary materials technology for casting processing, and in particular to a reciprocating sponge cutting machine with adjustable angle. Background Technology
[0002] With the continuous growth in demand for wind turbine main units, the output of castings is constantly increasing, and the production pace is gradually accelerating. In order to adapt to the requirements of high-efficiency production, it is necessary to significantly shorten the installation and preparation time of components such as gating systems, risers, test blocks, and chills on the mold.
[0003] Currently, adding positioning blocks to molds facilitates quick positioning and installation of various parts by operators and effectively prevents misalignment and model confusion. However, existing positioning solutions often use wooden blocks or steel nails, which can easily damage components such as ceramic tubes and risers during installation, and may also damage the mold surface, affecting the quality of the final product.
[0004] Therefore, high-density sponge is used as a positioning material to reduce the risk of damage. However, high-density sponge is not easy to control the direction of the cutter when cutting manually, the cutting angle cannot be guaranteed, the cutting process is difficult, and the processing efficiency is low. Utility Model Content
[0005] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.
[0006] Therefore, one objective of this utility model is to propose an adjustable-angle reciprocating sponge cutting machine, which can cut sponge positioning blocks with different inclinations by adjusting the angle of the fixing frame, thereby improving the stability and efficiency of the cutting process.
[0007] To achieve the above objectives, the first aspect of this utility model provides an adjustable-angle reciprocating sponge cutting machine, comprising: a cutting platform, a support, a fixing frame, a cutting machine, and a pad, wherein the cutting platform includes a base, two support plates, and a plate body, wherein the plate body is connected to the base via the two support plates; the support is disposed on the base; the fixing frame penetrates the plate body and is pivotally connected to the support; the pad is placed on the base, the pad has a flat surface, and the bottom of the fixing frame is abutted against the flat surface; the cutting machine is mounted on the fixing frame, and the cutting blade of the cutting machine extends to the bottom of the fixing frame.
[0008] In addition, the adjustable-angle reciprocating sponge cutting machine proposed above according to this utility model may also have the following additional technical features: Specifically, the pad has a groove, and the cutting end of the cutting machine extends into the groove.
[0009] Specifically, a through groove is formed on the upper surface of the plate, and a through hole is formed in the through groove, through which the cutting blade of the cutting machine passes.
[0010] Specifically, a baffle is installed on the plate, and the baffle is arranged vertically on one side of the fixing frame.
[0011] Compared with the prior art, the present invention has the following beneficial effects: The adjustable-angle reciprocating sponge cutting machine of the present invention, by installing the cutting machine on the fixed frame, can easily push the high-density sponge during the cutting process. By changing different pads, the angle of the fixed frame and the cutting machine can be changed, thereby obtaining high-density sponge positioning blocks of different shapes and inclinations. This enables fast and precise processing, improves the production efficiency of sponge positioning blocks, and ultimately ensures the high-quality and efficient production of large castings.
[0012] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0013] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which: Figure 1 This is a three-dimensional structural diagram of an adjustable-angle reciprocating sponge cutter according to an embodiment of the present invention; Figure 2 This is a schematic diagram of the main structure of an adjustable-angle reciprocating sponge cutter according to an embodiment of the present invention.
[0014] Reference numerals: 1. Cutting platform; 11. Base; 12. Support plate; 13. Plate body; 2. Bracket; 3. Fixing frame; 4. Cutting machine; 5. Pad; 51. Flat surface; 52. Groove; 61. Through groove; 62. Through hole; 71. Baffle. Detailed Implementation
[0015] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0016] The adjustable-angle reciprocating sponge cutter of this utility model is described below with reference to the accompanying drawings.
[0017] like Figures 1-2As shown, the adjustable-angle reciprocating sponge cutter of this utility model embodiment may include: a cutting platform 1, a bracket 2, a fixing frame 3, a cutter 4, and a pad 5.
[0018] The cutting platform 1 includes a base 11, two support plates 12 and a plate body 13, wherein the plate body 13 is connected to the base 11 through the two support plates 12.
[0019] The bracket 2 is mounted on the base 11.
[0020] The fixing frame 3 penetrates through the plate 13, and the fixing frame 3 is pivotally connected to the bracket 2.
[0021] The pad 5 is placed on the base 11, and the pad 5 has a flat surface 51. The bottom of the fixing bracket 3 is attached to the flat surface 51.
[0022] It should be noted that the pad 5 described in this embodiment can be obtained by 3D printing technology, and the angle of the plane 51 can be set as needed, and the angle can be any value between 45° and 90°.
[0023] The cutting machine 4 is mounted on the fixed frame 3, and the cutting blade of the cutting machine 4 extends to the bottom of the fixed frame 3.
[0024] It should be noted that the cutting machine 4 described in this embodiment can refer to the handheld electric reciprocating saw sponge cutting equipment in the prior art. Its specific structure and working principle have been disclosed, so they will not be described in detail here.
[0025] Specifically, based on the product requirements of high-density sponge, relevant technical personnel select pads 5 of appropriate specifications and place them below the fixing frame 3, so that the bottom of the fixing frame 3 abuts against the plane 51.
[0026] When in use, start the cutting machine 4, and relevant technicians mark the positions on the high-density sponge substrate that need to be cut. Then, place it on the board 13, push the high-density sponge substrate close to the cutting blade of the cutting machine 4, and move it on the board 13 according to the marked positions on the high-density sponge substrate until the cutting is completed.
[0027] When it is necessary to change the cutting angle of the high-density sponge substrate, the relevant technicians need to stop the machine and replace the pads 5 of different specifications, repeat the above steps, and then adjust the angle of the fixing frame 3 to cut sponge positioning blocks with different inclinations, thereby improving the stability and efficiency of the cutting process.
[0028] In one embodiment of this utility model, such as Figure 1 As shown, the pad 5 has a groove 52, and the cutting end of the cutter 4 extends into the groove 52.
[0029] Understandably, the groove 52 provides a space for the far end of the cutter of the cutting machine 4, in order to solve the technical problems of the cutter vibrating during operation and the interference between the cutter and the pad block 5 after the angle of the cutting machine 4 changes.
[0030] In one embodiment of this utility model, such as Figure 1 and Figure 2 As shown, a through groove 61 is provided on the upper surface of the plate 13, and a through hole 62 is provided at the through groove 61. The cutter of the cutting machine 4 passes through the through hole 62.
[0031] It should be noted that another through slot is also provided at the bottom of the fixing frame 3. It can be understood that the through slot 61 on the plate 13 facilitates the installation and disassembly of the cutting machine 4. The cutting blade of the cutting machine 4 passes through the through hole 62, which can prevent the cutting blade from interfering with the plate 13 after the angle of the cutting machine 4 is changed.
[0032] In one embodiment of this utility model, such as Figure 1 and Figure 2 As shown, a baffle 71 is installed on the plate 13, and the baffle 71 is arranged vertically on one side of the fixing frame 3.
[0033] Understandably, the baffle 71 can limit and support the cutting machine 4 on one side of the fixed frame 3 when the cutting machine 4 is perpendicular to the cutting platform 1, so as to ensure the stability of the cutting machine 4 during operation.
[0034] In summary, this utility model of an adjustable-angle reciprocating sponge cutting machine, by mounting the cutting machine on a fixed frame, allows for convenient pushing of high-density sponge during the cutting process. By changing different pads, the angles of the fixed frame and the cutting machine can be altered, thereby obtaining high-density sponge positioning blocks of different shapes and inclinations. This enables rapid and precise processing, improves the production efficiency of sponge positioning blocks, and ultimately ensures high-quality and efficient production of large castings.
[0035] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0036] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0037] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. An adjustable-angle reciprocating sponge cutting machine, characterized in that, include: The components include a cutting platform (1), a support (2), a fixing frame (3), a cutting machine (4), and a pad (5). The cutting platform (1) includes a base (11), two support plates (12) and a plate body (13), wherein the plate body (13) is connected to the base (11) through the two support plates (12); The bracket (2) is mounted on the base (11); The fixing frame (3) penetrates the plate (13), and the fixing frame (3) is pivotally connected to the support (2); The pad (5) is placed on the base (11), and the pad (5) has a flat surface (51), and the bottom of the fixing frame (3) is attached to the flat surface (51); The cutting machine (4) is mounted on the fixed frame (3), and the cutting blade of the cutting machine (4) extends to the bottom of the fixed frame (3).
2. The adjustable-angle reciprocating sponge cutting machine according to claim 1, characterized in that, The pad (5) has a groove (52), and the cutting end of the cutting machine (4) extends into the groove (52).
3. The adjustable-angle reciprocating sponge cutting machine according to claim 1, characterized in that, The upper surface of the plate (13) is provided with a through groove (61) and a through hole (62) is provided at the through groove (61), and the cutter of the cutting machine (4) passes through the through hole (62).
4. The adjustable-angle reciprocating sponge cutting machine according to claim 1, characterized in that, A baffle (71) is installed on the plate (13), and the baffle (71) is arranged vertically on one side of the fixing frame (3).