A new plastic film punching device
Patent Information
- Application Number
- CN202521854579.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-08-29
AI Technical Summary
[0003]目前的市场上常见的模切冲压打孔,在冲孔完成后,会产生较多的塑料薄膜碎片,而现有的模切冲压打孔机在冲孔时,无法及时将冲孔产生的碎片清理或者集中收集,容易影响后续冲孔效果,为了解决该技术问题,本实用新型提出了一种新型塑料薄膜打孔装置
[0012]本实用新型有益效果为:本实用新型中通过中空式冲压筒刀,在负压的作用下,打孔时,可以将冲压后产生的薄膜碎片收集在冲压筒刀内部,再在负压的作用下被吸入收集筐内部,实现在打孔后对薄膜碎片快速有效的收集,收集完成后,也方便直接将薄膜碎片取出清理,避免薄膜碎片影响后续的打孔操作,且筒刀连接板的可拆分式设计,方便根据打孔直径和间距更换对应的筒刀组件,提高了打孔装置实用性和适用范围。
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Figure CN224809683U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic film punching technology, and in particular to a novel plastic film punching device. Background Technology
[0002] Plastic film, made of polyvinyl chloride, polyethylene, polypropylene, polystyrene and other resins, is widely used in various packaging. Precision perforation technology for film materials has become an indispensable process in many fields such as packaging, medical, and electronics. Currently, common perforation methods include laser perforation, mechanical perforation and hot melt perforation. Mechanical perforation includes die-cutting and rotary needle roller perforation.
[0003] The common die-cutting and punching machines on the market currently generate a lot of plastic film fragments after punching. However, existing die-cutting and punching machines cannot clean or collect the fragments generated during punching in a timely manner, which can easily affect the subsequent punching effect. In order to solve this technical problem, this utility model proposes a new plastic film punching device. Summary of the Invention
[0004] The main objective of this invention is to provide a novel plastic film punching device that can effectively solve the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a novel plastic film punching device, comprising a punching frame, a feeding support roller, and a discharging support roller. The feeding support roller is rotatably mounted on one end of the punching frame, and the discharging support roller is rotatably mounted on the other end. A tension roller is mounted above the feeding support roller. The tension roller is connected to the punching frame via a lifting assembly for controlling the height of the tension roller. A punching groove is provided on the top of the punching frame between the feeding support roller and the discharging support roller. A punching assembly is provided at the bottom of the punching groove for punching. Guide rollers are rotatably connected to the top surfaces of the punching frame on both sides of the punching groove.
[0006] In a preferred embodiment of the novel plastic film punching device of this utility model, the punching assembly includes a cutting box, a tube cutter connecting plate, a stamping tube cutter, a cutter head pad, and a fan. The cutting box is located below the punching slot, and another lifting assembly is located at the bottom of the cutting box to control the up and down movement of the cutting box. The tube cutter connecting plate is detachably fixed to the top of the cutting box, and several stamping tube cutters are fixedly fixed through the top of the tube cutter connecting plate. A cutter head pad is located on the punching frame on the top surface of the punching slot, and a fan is located on the side of the cutting box.
[0007] As a preferred embodiment of the novel plastic film punching device of this utility model, the punching assembly further includes a collection basket, a ventilation filter and a sealing plate. The collection basket with a top opening is inserted inside the cutting box. A ventilation filter is fixed on the side of the collection basket near the fan. A sealing plate is fixed on one end of the collection basket extending to the outside of the cutting box. The sealing plate is detachably fixed to the side wall of the cutting box on both sides.
[0008] In a preferred embodiment of the novel plastic film punching device of this utility model, the width of the cutter head pad is smaller than the width of the punching groove, and the outer diameter of the stamping cylinder cutter is smaller than the width of the punching groove.
[0009] In a preferred embodiment of the novel plastic film punching device of this utility model, the air inlet of the fan is connected through the inside of the cutting box, and the air outlet of the fan is located at the end away from the cutting box.
[0010] In a preferred embodiment of the novel plastic film punching device of this utility model, the lifting assembly includes a support frame, a servo cylinder, and a lifting frame. Two support frames are fixed to the side wall of the punching machine frame in each group. A servo cylinder is fixedly installed on each support frame. The output end of each servo cylinder is fixed to the lifting frame. The two lifting frames are slidably connected to the inside of the punching machine frame outside the tension roller and the cutting box, respectively. The two ends of the tension roller are rotatably connected to the inside of the lifting frame. The bottom surface of the cutting box is fixed to the bottom surface inside the lifting frame.
[0011] In a preferred embodiment of the novel plastic film punching device of this utility model, the lifting assembly further includes a slide rail and a slider. Each lifting frame has a slider fixed on both sides, and the slider is slidably sleeved on the slide rail. Each slide rail is fixedly installed on the support frame.
[0012] The beneficial effects of this utility model are as follows: In this utility model, the hollow stamping cylinder cutter, under the action of negative pressure, can collect the film fragments generated after stamping inside the stamping cylinder cutter during drilling. Then, under the action of negative pressure, they are sucked into the collection basket, realizing the rapid and effective collection of film fragments after drilling. After collection, it is also convenient to directly remove and clean the film fragments, avoiding the film fragments from affecting subsequent drilling operations. In addition, the detachable design of the cylinder cutter connecting plate makes it convenient to replace the corresponding cylinder cutter components according to the drilling diameter and spacing, improving the practicality and applicability of the drilling device. Attached Figure Description
[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of a novel plastic film perforation device.
[0014] Figure 2 This is a schematic diagram from another perspective of a novel plastic film perforation device.
[0015] Figure 3 This is a schematic diagram of the punching component in a novel plastic film punching device.
[0016] Figure 4 This is a schematic diagram of the collection basket structure in a novel plastic film perforation device. Detailed Implementation
[0017] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0018] Reference Figures 1-4 This embodiment is a novel plastic film punching device, including a punching frame 1, a feeding support roller 2, and a discharging support roller 3. The feeding support roller 2 is rotatably mounted on one end of the punching frame 1, and the discharging support roller 3 is rotatably mounted on the other end. One end of the discharging support roller 3 is connected to the output end of a servo motor to drive the discharging support roller 3 to rotate and wind up the punched plastic film. The winding process is intermittently paused, and the spacing between adjacent groups of holes on the plastic film is controlled by the pause time interval and the winding speed. A tension roller 4 is mounted above the feeding support roller 2. The tension roller 4 is connected to the punching frame 1 through a lifting component 6 to control the height of the tension roller 4. A punching groove 7 is opened on the top of the punching frame 1 between the feeding support roller 2 and the discharging support roller 3. A punching component 8 is mounted at the bottom of the punching groove 7 for punching. Guide rollers 5 are rotatably connected to the top surface of the punching frame 1 on both sides of the punching groove 7. The guide rollers 5 cooperate with the tension roller 4 to ensure that the plastic film can remain in a tense and open state when moving, ensuring the accuracy of punching.
[0019] In this embodiment, the punching assembly 8 includes a cutting box 81, a tube cutter connecting plate 82, a stamping tube cutter 83, a cutter head pad 84, and a fan 85. The cutting box 81 is located below the punching slot 7. Another lifting assembly 6 is located at the bottom of the cutting box 81 to control the up and down movement of the cutting box 81. During stamping, the lifting assembly 6 drives the cutting box 81 to move upward, thereby driving the stamping tube cutter 83 to stamp the plastic film. The tube cutter connecting plate 82 is detachably fixed on the top of the cutting box 81 to facilitate the replacement of the stamping tube cutter 83. Several stamping tube cutters 83 are fixed through the top of the tube cutter connecting plate 82. A cutter head pad 84 is provided on the punching frame 1 on the top surface of the punching slot 7. A fan 85 is provided on the side of the cutting box 81.
[0020] In this embodiment, the punching assembly 8 also includes a collection basket 86, a ventilation filter 87, and a sealing plate 88. The collection basket 86 with a top opening is inserted inside the cutting box 81. The ventilation filter 87 is fixed to the side of the collection basket 86 near the fan 85. The sealing plate 88 is fixed to the end of the collection basket 86 that extends to the outside of the cutting box 81. The sealing plate 88 is detachably fixed to the side wall of the cutting box 81 on both sides. Handles are symmetrically fixed to the outside of the sealing plate 88. When cleaning the collection basket 86, it is more convenient and less strenuous to pull the sealing plate 88.
[0021] In this embodiment, the width of the cutter head pad 84 is smaller than the width of the perforation groove 7, ensuring that the plastic film can pass through the perforation groove 7 from both sides of the cutter head pad 84. The outer diameter of the punching cylinder cutter 83 is smaller than the width of the perforation groove 7, allowing the punching cylinder cutter 83 to pass through the perforation groove 7 to cut the plastic film. The air inlet of the blower 85 is connected to the inside of the cutting box 81, and the air outlet of the blower 85 is located at the end away from the cutting box 81. When the blower 85 is running, it draws air from inside the collection basket 86. During cutting, a negative pressure can be generated inside the punching cylinder cutter 83 and the cutting box 81, which can suck the plastic film fragments into the collection basket 86.
[0022] In this embodiment, the lifting assembly 6 includes a support frame 61, a servo cylinder 62, and a lifting frame 63. Each set of two support frames 61 are fixed on the side wall of the punching machine frame 1. Each support frame 61 is fixedly mounted with a servo cylinder 62. The output end of each servo cylinder 62 is fixed on the lifting frame 63. The two lifting frames 63 are slidably connected to the inside of the punching machine frame 1 outside the tension roller 4 and the cutting box 81, respectively. The two ends of the tension roller 4 are rotatably connected to the inside of the lifting frame 63. The bottom surface of the cutting box 81 is fixed to the bottom surface inside the lifting frame 63.
[0023] The lifting assembly 6 also includes a slide rail 64 and a slider 65. Each lifting frame 63 has a slider 65 fixed on both sides. The slider 65 is slidably sleeved on the slide rail 64. Each slide rail 64 is fixedly installed on the support frame 61. When the servo cylinder 62 pushes the lifting frame 63 to move, the lifting frame 63 drives the slider 65 to slide on the slide rail 64.
[0024] Working principle: During stamping, first, according to the punching diameter and spacing, install the corresponding group of stamping cylinder cutters 83 on the cutting box 81. During installation, simply fix the cylinder cutter connecting plate 82 at the bottom of the group of stamping cylinder cutters 83 onto the cutting box 81. Then, one end of the plastic film passes sequentially through the gap between the tension roller 4, guide roller 5, the bottom of the cutter head pad 84, and another guide roller 5. The unloading support roller 3 rotates and winds the film. During the winding process, the height of the tension roller 4 is adjusted according to the tension of the plastic film. During adjustment, the servo cylinder 62 moves and pushes the lifting frame 63 to move, thereby driving the tension roller 4 to rise and fall, adjusting the tension of the plastic film during unwinding. After adjustment, the servo motor drives the plastic film winding to pause intermittently. During the pause, the servo cylinders 62 on both sides of the cutting box 81 move and drive the cutting box 81 to move upward. The cylinder cutter connecting plate 82 moves upward and drives the stamping cylinder cutters 83 to move upward. The plastic film on the bottom surface of the upper cutter head pad 84 is punched to complete the punching. During the punching process, the blower 85 runs and draws negative pressure into the collection basket 86 through the ventilation filter 87. Under negative pressure, the film fragments generated after punching pass through the punching cylinder 83 and fall into the collection basket 86. When the cutting box 81 moves down after punching, the blower 85 is turned off. At this time, the negative pressure inside the collection basket 86 is released, and the film fragments no longer adhere to the ventilation filter 87 and fall into the collection basket 86. The servo motor runs, driving the plastic film to move in preparation for the next punching. After all the holes are punched, the bolts are tightened to release the fixing between the sealing plate 88 and the cutting box 81. The collection basket 86 can then be pulled out, the film fragments inside the collection basket 86 can be emptied, and the cleaned collection basket 86 can be reinserted into the cutting box 81. The sealing plate 88 is then fixed to the cutting box 81.
[0025] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A novel plastic film punching device, characterized in that: The device includes a punching frame (1), a feeding support roller (2), and a discharging support roller (3). The punching frame (1) is rotatably equipped with the feeding support roller (2) at one end and the discharging support roller (3) at the other end. A tension roller (4) is provided above the feeding support roller (2). The tension roller (4) is connected to the punching frame (1) through a lifting assembly (6) to control the height of the tension roller (4). A punching groove (7) is provided on the top of the punching frame (1) between the feeding support roller (2) and the discharging support roller (3). A punching assembly (8) is provided at the bottom of the punching groove (7) for punching. Guide rollers (5) are rotatably connected to the top surface of the punching frame (1) on both sides of the punching groove (7). The punching assembly (8) includes a cutting box (81), a tube cutter connecting plate (82), a stamping tube cutter (83), a cutter head pad plate (84), and a fan (85). The cutting box (81) is provided below the punching slot (7). Another lifting assembly (6) is provided at the bottom of the cutting box (81) to control the cutting box (81) up and down. The tube cutter connecting plate (82) is detachably fixed on the top of the cutting box (81). Several stamping tube cutters (83) are fixed through the top of the tube cutter connecting plate (82). A cutter head pad plate (84) is provided on the punching frame (1) on the top surface of the punching slot (7). A fan (85) is provided on the side of the cutting box (81). The punching assembly (8) also includes a collection basket (86), a ventilation filter (87), and a sealing plate (88). The collection basket (86) with a top opening is inserted inside the cutting box (81). The ventilation filter (87) is fixed on the side of the collection basket (86) near the fan (85). The sealing plate (88) is fixed on one end of the collection basket (86) extending to the outside of the cutting box (81). The sealing plate (88) is detachably fixed on both sides of the side wall of the cutting box (81).
2. The novel plastic film punching device as described in claim 1, characterized in that: The width of the cutter head pad (84) is smaller than the width of the punching groove (7), and the outer diameter of the punching cylinder cutter (83) is smaller than the width of the punching groove (7).
3. The novel plastic film punching device as described in claim 1, characterized in that: The air inlet of the fan (85) is connected to the inside of the cutting box (81), and the air outlet of the fan (85) is located at the end away from the cutting box (81).
4. The novel plastic film punching device as described in claim 1, characterized in that: The lifting assembly (6) includes a support frame (61), a servo cylinder (62), and a lifting frame (63). Each set of two support frames (61) is fixed on the side wall of the punching machine frame (1). Each support frame (61) is fixedly equipped with a servo cylinder (62). The output end of each servo cylinder (62) is fixed on the lifting frame (63). The two lifting frames (63) are slidably connected to the inside of the punching machine frame (1) outside the tension roller (4) and the cutting box (81). The two ends of the tension roller (4) are rotatably connected to the inside of the lifting frame (63). The bottom surface of the cutting box (81) is fixed to the bottom surface inside the lifting frame (63).
5. A novel plastic film punching device as described in claim 4, characterized in that: The lifting assembly (6) further includes a slide rail (64) and a slider (65). Each lifting frame (63) has a slider (65) fixed on both sides. The sliders (65) are slidably sleeved on the slide rail (64). Each slide rail (64) is fixedly installed on the support frame (61).