A punching device and a flow line
Patent Information
- Application Number
- CN202521980077.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-09-15
AI Technical Summary
[0004]为了解决上述问题,本实用新型的目的是提供一种冲切装置,用于解决了现有技术的FPC冲床中,通常是下模和柔性电路板卷膜都是固定在上模下方的,在人工进行对位套定位销的时候,需要俯身到上模下方,存在有较大的安全隐患的技术问题
[0043]本实施例的所述冲切装置,所述冲切装置包括机架、上模、下模、出料部件以及进料部件,所述进料部件和所述出料部件随所述下模向前移动,出料部件通过控制所述待冲切的柔性电路板卷膜从所述出料口输出,经过下模至进料部件的进料口输入并收卷,人工在下模处对待冲切的柔性电路板进行对位套定位销,再控制所述进料部件和所述出料部件随所述下模向后移动,使得上模和下模对齐,控制下模对待冲切的柔性电路板卷膜进行冲切,从而能够有效地对人工对位套定位销时,可以进行避让,避免了在上模下方进行工作时,存在安全隐患的问题。有效地解决了现有技术的FPC冲床中,通常是下模和柔性电路板卷膜都是固定在上模下方的,在人工进行对位套定位销的时候,需要俯身到上模下方,存在有较大的安全隐患的技术问题。
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Figure CN224809699U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of production lines, and in particular to a punching device and production line. Background Technology
[0002] Flexible printed circuit boards (FPCs) are highly reliable and extremely flexible printed circuit boards made with polyimide or polyester film as the substrate. An FPC punch press is a high-efficiency stamping device specifically designed for flexible printed circuit boards (FPCs) and precision electronic components. It uses a motor-driven crankshaft rotation to convert the vertical reciprocating motion of a slide block, achieving high-speed, high-precision punching, forming, and cutting.
[0003] In existing FPC punching machines, the lower die and flexible circuit board roll film are usually fixed below the upper die. When manually aligning and positioning the pins, one needs to bend down below the upper die, which poses a significant safety hazard. Utility Model Content
[0004] To address the aforementioned problems, the purpose of this invention is to provide a punching device that solves the technical problem in existing FPC punching machines where the lower die and flexible circuit board roll film are usually fixed below the upper die. When manually aligning and positioning the positioning pins, it is necessary to bend down below the upper die, which poses a significant safety hazard.
[0005] The embodiments of this utility model adopt the following technical solutions:
[0006] An embodiment of this utility model provides a punching device, the punching device comprising:
[0007] frame:
[0008] The upper mold is mounted on the frame and can move up and down along the frame.
[0009] The lower mold is disposed on the frame, located below the upper mold, and the lower mold can move back and forth relative to the frame;
[0010] The discharge component is disposed on the frame, located on the first side of the lower die, and can move back and forth relative to the frame. It has a discharge port. The discharge component is used to provide the flexible circuit board roll film to be punched, and the flexible circuit board roll film to be punched is output from the discharge port.
[0011] A feeding component is disposed on the frame, located on the second side of the lower die away from the discharge component, and can move back and forth relative to the frame. It has a feeding port. The feeding component is used to feed the punched flexible circuit board roll film from the discharge port and to rewind it. The feeding port and the discharge port are arranged opposite to each other so that the flexible circuit board roll film to be punched passes between the upper die and the lower die.
[0012] The feeding component and the discharging component move back and forth with the lower die to drive the flexible circuit board roll film to be punched to move back and forth with the lower die.
[0013] In some embodiments of this application, the frame has a first guide rail extending in a front-rear direction, and the bottom of the lower mold has a first guide groove extending in a front-rear direction. The first guide groove and the first guide rail are adapted to each other so that the lower mold can move back and forth relative to the frame.
[0014] In some embodiments of this application, the feeding component includes:
[0015] The first support is mounted on the frame and can move back and forth along the frame;
[0016] A spool is mounted on the first support at one end and can rotate relative to the first support. The punched flexible circuit board roll film is wound on the spool.
[0017] A first driver is mounted on the first bracket and connected to the reel, for driving the reel to rotate;
[0018] A feeding mechanism is mounted on the first support, and the feeding port is located on the feeding mechanism.
[0019] In some embodiments of this application, the first support has a second guide groove arranged in the front-back direction, and the frame has a second guide rail arranged in the front-back direction. The second guide rail and the second guide groove are adapted to each other so that the first support can move back and forth relative to the frame.
[0020] In some embodiments of this application, the feeding component further includes:
[0021] The first support member is mounted on the frame and can move back and forth relative to the frame;
[0022] A first locking element is disposed on the first support element and is rotatable relative to the first support element, and has a first locking hole;
[0023] When the first locking member is located at the first working position, the other end of the scroll is disposed on the first locking hole, and the scroll can rotate relative to the first locking member;
[0024] When the first locking member is located at the second station, the angle between the first locking member and the first support member is a specified angle, which is less than 60 degrees.
[0025] In some embodiments of this application, the feeding mechanism includes:
[0026] The second driver is mounted on the first bracket;
[0027] The first support frame is connected to the second driver and is used to move up and down under the drive of the second driver;
[0028] The first clamping wheel is mounted on the first support frame and can move up and down along the first support frame;
[0029] The second clamping roller is mounted on the first support frame. The first clamping roller and the second clamping roller are arranged in a row, and the feed inlet is formed between the first clamping roller and the second clamping roller.
[0030] The third drive, mounted on the first support frame and connected to the first clamping wheel, is used to adjust the distance between the first clamping wheel and the second clamping wheel to adjust the size of the feed inlet.
[0031] In some embodiments of this application, the feeding mechanism further includes:
[0032] A fourth driver is mounted on the first support frame and connected to the second pressing wheel, for driving the second pressing wheel to rotate.
[0033] In some embodiments of this application, the feeding component further includes:
[0034] The first correction bracket is mounted on the first bracket;
[0035] The first correction guide is disposed on the first correction bracket and can move back and forth along the first correction bracket to form a first correction groove with the first correction bracket. The punched flexible circuit board roll film passes from the feed port through the first correction groove to the roll.
[0036] The fifth actuator is mounted on the first alignment bracket and connected to the first alignment guide, and is used to drive the first alignment guide to move so as to adjust the front and rear space of the first alignment groove.
[0037] In some embodiments of this application, the feeding mechanism further includes:
[0038] A tension adjustment component is mounted on the first support and can move up and down relative to the first support. The punched flexible circuit board roll film passes from the feed port through the tension adjustment component and the first correction groove to the roll.
[0039] A sixth actuator, mounted on the first support and connected to the tension adjustment component, is used to drive the tension adjustment component to move up and down relative to the first support to adjust the tension of the punched flexible circuit board roll film.
[0040] Embodiments of this application also provide a production line, the production line comprising:
[0041] The punching device as described above.
[0042] Compared with the prior art, the beneficial effects of the embodiments of this utility model are as follows:
[0043] The punching device described in this embodiment includes a frame, an upper die, a lower die, an ejector component, and an infeed component. The infeed component and the ejector component move forward with the lower die. The ejector component controls the output of the flexible circuit board roll to be punched from the ejector port, passes through the lower die, and is input and wound into the infeed port of the infeed component. A manual operator aligns and positions the flexible circuit board roll at the lower die, then controls the infeed and ejector components to move backward with the lower die, aligning the upper and lower dies. The lower die then punches the flexible circuit board roll. This effectively avoids the safety hazards associated with manually aligning and positioning the aligning pins, preventing work under the upper die. This effectively solves the technical problem in existing FPC punching machines where the lower die and flexible circuit board roll are usually fixed below the upper die, requiring manual alignment and positioning of the aligning pins by bending over under the upper die, which poses a significant safety hazard. Attached Figure Description
[0044] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this application. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0045] Figure 1 This is a schematic diagram of the structure of a punching device provided by this utility model.
[0046] Figure 2 This is a front view structural diagram of a punching device provided by this utility model.
[0047] Figure 3This is a schematic diagram of the feeding mechanism of a punching device provided by this utility model.
[0048] in:
[0049] 100. Frame; 101. First guide rail; 102. Second guide rail; 200. Upper die; 300. Lower die; 301. First guide groove; 400. Discharge component; 500. Feeding component; 501. Second guide groove; 510. First bracket; 520. Reel; 540. Feeding mechanism; 541. First support member; 542. First locking member; 543. Second driver; 544. First support frame; 545. First pressure roller; 546. Second pressure roller; 547. Third driver; 548. Fourth driver; 550. First correction bracket; 560. First correction guide member; 580. Tension adjustment component; 590. Sixth driver. Detailed Implementation
[0050] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0051] In the description of the embodiments of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0052] In the description of the embodiments of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a replaceable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this application based on the specific circumstances.
[0053] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.
[0054] like Figure 1-3 As shown; Figure 1 This is a schematic diagram of the structure of a punching device provided by this utility model. This utility model provides a punching device, which includes:
[0055] Rack 100:
[0056] The upper mold 200 is mounted on the frame 100 and can move up and down along the frame 100.
[0057] The lower mold 300 is disposed on the frame 100, located below the upper mold 200, and the lower mold 300 can move back and forth relative to the frame 100;
[0058] The discharge component 400 is disposed on the frame 100, located on the first side of the lower die 300, and can move back and forth relative to the frame 100. It has a discharge port. The discharge component 400 is used to provide the flexible circuit board roll film to be punched, and the flexible circuit board roll film to be punched is output from the discharge port.
[0059] A feeding component 500 is disposed on the frame 100, located on the second side of the lower die 300 away from the discharge component 400, and can move back and forth relative to the frame 100. It has a feeding port. The feeding component 500 is used to feed the punched flexible circuit board roll film from the discharge port and to rewind it. The feeding port and the discharge port are arranged opposite to each other so that the flexible circuit board roll film to be punched passes between the upper die 200 and the lower die 300.
[0060] The feeding component 500 and the discharging component 400 move back and forth with the lower die 300 to drive the flexible circuit board roll film to be punched to move back and forth with the lower die 300.
[0061] The punching device described in this embodiment includes a frame 100, an upper die 200, a lower die 300, an ejector component 400, and an infeed component 500. The infeed component 500 and the ejector component 400 move forward with the lower die 300. The ejector component 400 controls the flexible circuit board roll to be punched to be output from the ejector port, pass through the lower die 300 to the infeed port of the infeed component 500, and then be wound up. The operator aligns the flexible circuit board to be punched at the lower die 300 by attaching a positioning pin, and then controls the infeed component 500 and the ejector component 400 to move backward with the lower die 300, so that the upper die 200 and the lower die 300 are aligned. The lower die 300 is then controlled to punch the flexible circuit board roll. This effectively avoids the safety hazards of working below the upper die 200 when the operator aligns and attaches the positioning pin. This effectively solves the technical problem in existing FPC punching machines where the lower die 300 and the flexible circuit board roll film are usually fixed below the upper die 200. When manually aligning and positioning the locating pins, one needs to bend down below the upper die 200, which poses a significant safety hazard.
[0062] In this embodiment, the upper die 200 is mounted on the frame 100. Specifically, four support columns are mounted on the frame 100. The top of the frame 100 has a support member connected to the four support columns. A drive structure can be mounted on the support member. The drive structure is connected to the upper die 200 and can drive the upper die 200 to move up and down, thereby closing with the lower die 300 to punch the flexible circuit board to be punched. The drive structure can be a hydraulic cylinder, or it can include a motor, crankshaft, connecting rod, and slider. The connecting rod and slider are connected. A slide groove is provided on the support member. The slider moves on the slide groove. One end of the crank is connected to the connecting rod, and the motor is connected to the other end of the crank. The motor output drives the other end of the crank to rotate, which acts on the connecting rod. The connecting rod moves on the slide groove through the slider, so that the rotational power of the motor is converted into linear motion power. The slider is connected to the upper die 200, so that the upper die 200 can move up and down relative to the frame 100, realizing the effect of the upper die 200 and lower die 300 closing and punching.
[0063] In this embodiment, the lower mold 300 is installed on the top of the movable plate, the bottom of the movable plate has a groove, and the frame 100 is provided with a slide rail. The groove and the slide rail are adapted to each other so that the movable part can move back and forth relative to the frame 100. The back and forth movement direction in this application is the width direction of the frame 100, that is, the direction in which the operator is facing, which is perpendicular to the output direction of the flexible circuit board roll film to be punched.
[0064] In this embodiment, in order to facilitate the movement of the lower mold 300, a driving component can be configured. The driving component includes a hydraulic cylinder, a pneumatic cylinder, or an electric cylinder, etc. The driving component is mounted on the frame 100 and connected to the moving plate. It is used to drive the moving plate to move the lower mold 300 back and forth relative to the frame 100.
[0065] In this embodiment, the feeding component 500 and the discharging component 400 can have similar structures, only their relative positions are adjusted. Specifically, the discharging component 400 outputs the flexible circuit board roll film to be punched via an output drum, while the feeding component 500 winds up the punched flexible circuit board via an input drum. The structure of the feeding component 500 can be derived similarly from the structure of the discharging component 400. The inlet and outlet can be at the same height, facilitating horizontal output of the flexible circuit board roll film and improving punching accuracy.
[0066] Both the feeding component 500 and the discharging component 400 can move back and forth relative to the frame 100. Specifically, the feeding component 500 is provided with a feeding guide groove, the discharging component 400 is provided with a discharging guide groove, and the frame 100 is provided with a feeding guide rail and a discharging guide rail. The feeding guide rail and the feeding guide groove are compatible with each other, and the feeding guide rail and the discharging guide rail are compatible with each other. The feeding guide rail, the discharging guide rail and the above-mentioned slide rail are arranged in parallel so that the feeding component 500, the discharging component 400 and the lower mold 300 can move in unison.
[0067] To facilitate the movement of the feeding component 500 and the discharging component 400 with the lower mold 300, a feeding driver and a discharging driver can be installed on the frame 100. The feeding driver is connected to the feeding component 500, and the discharging driver is connected to the discharging component 400. Both the feeding driver and the discharging driver can be hydraulic cylinders, pneumatic cylinders, or electric cylinders, etc., which can easily control the feeding component 500 and the discharging component 400 to move synchronously back and forth with the lower mold 300.
[0068] The feeding component 500 and the discharging component 400 are located on both sides of the lower die 300. The feeding component 500 continuously outputs the flexible circuit board roll film to be punched to the space between the upper die 200 and the lower die 300. The upper die 200 moves, causing the upper die 200 and the lower die 300 to close, thereby enabling the flexible circuit board roll film to be punched. The punched flexible circuit board enters the feeding component 500 and is wound up by the roll.
[0069] In some embodiments of this application, the frame 100 has a first guide rail 101 extending in the front-back direction, and the bottom of the lower mold 300 has a first guide groove 301 extending in the front-back direction. The first guide groove 301 and the first guide rail 101 are adapted to each other so that the lower mold 300 can move back and forth relative to the frame 100.
[0070] In this embodiment, the first guide groove 301 and the first guide rail 101 are adapted to each other, so that the lower mold 300 can move back and forth relative to the frame 100 as needed. The lower mold 300 can be pushed forward to facilitate manual positioning and pinning.
[0071] In some embodiments of this application, the feeding component 500 includes:
[0072] The first support 510 is mounted on the frame 100 and can move back and forth along the frame 100;
[0073] A spool 520 is mounted on the first support 510 at one end and can rotate relative to the first support 510. The punched flexible circuit board roll film is rolled onto the spool 520.
[0074] A first driver is disposed on the first bracket 510 and connected to the scroll 520 for driving the scroll 520 to rotate;
[0075] The feeding mechanism 540 is mounted on the first support 510, and the feeding port is located on the feeding mechanism 540.
[0076] In this embodiment, the punched flexible circuit board film is wound onto the spool 520, which is rotatable relative to the first support 510. The spool 520 can be mounted on the first support 510 via bearings or clearance fit, and the first support 510 can move back and forth relative to the frame 100. The first driver can be a motor, which is connected to the spool 520 and mounted on the first support 510. The motor drives the spool 520 to rotate, thereby winding the flexible circuit board film onto the spool 520.
[0077] The feeding mechanism 540 can be bolted to the first bracket 510. The feeding mechanism 540 has a feeding port. The punched flexible circuit board roll film can be smoothly fed into the roll 520 for winding after being adjusted through the feeding port.
[0078] In some embodiments, the discharge component 400 includes:
[0079] The second support is mounted on the frame 100 and can move back and forth along the frame 100;
[0080] The roller 520 has one end mounted on the second support and can rotate relative to the second support. The flexible circuit board roll film to be punched is sleeved on the roller 520.
[0081] An output driver is mounted on the second bracket and connected to the release shaft for driving the release shaft to rotate;
[0082] The discharge mechanism is mounted on the second support, and the discharge port is located on the discharge mechanism.
[0083] In this embodiment, the flexible circuit board roll film to be punched is wound on the release shaft, which is rotatable relative to the second support. The release shaft can be mounted on the second support by means of bearings or clearance fit, and the second support can move back and forth relative to the frame 100. The output driver can be a motor, which is connected to the release shaft and mounted on the second support. The motor drives the release shaft to rotate, thereby driving the flexible circuit board roll film to be output from the release shaft.
[0084] The feeding mechanism 540 can be bolted to the first bracket 510. The feeding mechanism 540 has a feeding port. The punched flexible circuit board roll film can be smoothly adjusted through the feeding port and then enter the unwinding shaft for winding.
[0085] In some embodiments of this application, the first support 510 has a second guide groove 501 arranged in the front-back direction, and the frame 100 has a second guide rail 102 arranged in the front-back direction. The second guide rail 102 and the second guide groove 501 are adapted to each other so that the first support 510 can move back and forth relative to the frame 100.
[0086] In this embodiment, the second guide rail 102 and the second guide groove 501 are adapted to each other, so that the first bracket 510 can drive the roller 520, the punched flexible circuit board roll film and the feeding mechanism 540 on it to move, and the movement process can be consistent with the lower mold 300, so as to maintain the stability of the punched circuit board roll film and avoid rollover.
[0087] In some embodiments of this application, the second support has a discharge guide groove arranged in the front-to-back direction, and the frame 100 has a discharge guide rail arranged in the front-to-back direction. The discharge guide rail and the discharge guide groove are adapted to each other so that the second support can move back and forth relative to the frame 100.
[0088] In this embodiment, by adapting the discharge guide rail and the discharge guide groove to each other, the second bracket can drive the release shaft, the flexible circuit board roll film to be punched, and the discharge mechanism to move. The movement process can be consistent with the lower die 300 to maintain the stability of the circuit board roll film to be punched and avoid rollover.
[0089] In some embodiments of this application, the feeding component 500 further includes:
[0090] The first support member 541 is disposed on the frame 100 and can move back and forth relative to the frame 100;
[0091] The first locking member 542 is disposed on the first support member 541 and can rotate relative to the first support member 541, and has a first locking hole;
[0092] When the first locking member 542 is located at the first working position, the other end of the scroll 520 is disposed on the first locking hole, and the scroll 520 can rotate relative to the first locking member 542.
[0093] When the first locking member 542 is located at the second working position, the angle between the first locking member 542 and the first support member 541 is a specified angle, which is less than 60 degrees.
[0094] In this embodiment, the first support member 541 is provided with a guide groove, and the frame 100 is provided with a guide rail extending in the front-back direction. The guide groove and the guide rail are adapted to each other so that the first support member 541 can move back and forth relative to the frame 100.
[0095] One end of the first locking member 542 can be hinged to the first support member 541 via a rotating shaft, allowing the first locking member 542 to rotate relative to the first support member 541. When the first locking member 542 rotates to the first station, for example, when the first locking member 542 and the first support member 541 are perpendicular, the other end of the roll 520 is inserted into the first locking hole. This can be achieved through a clearance fit or by using a bearing, allowing the roll 520 to be rotatably positioned within the first locking hole. This ensures that both ends of the roll 520 are stably stressed and rotate in a balanced manner, thereby stably winding up the punched flexible circuit board film. When the first locking member 542 rotates to the second station, the angle between the first locking member 542 and the first support member 541 is a specified angle, which is less than 60 degrees. For example, when the first locking member 542 and the first support member 541 are parallel to each other, the other end of the roll 520 is suspended, facilitating the insertion of the roller containing the punched flexible circuit board film.
[0096] In some embodiments of this application, the discharge component 400 further includes:
[0097] The second support member is disposed on the frame 100 and can move back and forth relative to the frame 100;
[0098] The second locking member is disposed on the second support member and can rotate relative to the second support member, and has a second locking hole;
[0099] When the second locking member is in the third working position, the other end of the release shaft is set on the second locking hole, and the release shaft can rotate relative to the second locking member;
[0100] When the second locking member is in the fourth position, the angle between the second locking member and the second support member is a specified angle, which is less than 60 degrees.
[0101] In this embodiment, the second support member is provided with a guide groove, and the frame 100 is provided with a guide rail extending in the front-to-back direction. The guide groove and the guide rail are adapted to each other so that the second support member can move back and forth relative to the frame 100.
[0102] One end of the second locking member can be hinged to the second support member via a rotating shaft, allowing the second locking member to rotate relative to the second support member. When the second locking member rotates to the third station, for example, when the second locking member and the second support member are perpendicular, the other end of the release shaft is inserted into the second locking hole. This can be achieved through a clearance fit or by using a bearing, allowing the release shaft to be rotatably positioned within the first locking hole. This ensures that both ends of the release shaft are stably stressed and rotate in a balanced manner, thereby stably outputting the flexible circuit board roll film to be punched. When the second locking member rotates to the fourth station, the angle between the second locking member and the second support member is a specified angle, which is less than 60 degrees. For example, when the second locking member and the second support member are parallel to each other, the other end of the release shaft is suspended, facilitating the insertion of the flexible circuit board roll film to be punched into the release shaft.
[0103] In some embodiments of this application, the feeding mechanism 540 includes:
[0104] The second driver 543 is disposed on the first bracket 510;
[0105] The first support frame 544 is connected to the second driver 543 and is used to move up and down under the drive of the second driver 543;
[0106] The first pressing wheel 545 is mounted on the first support frame 544 and can move up and down along the first support frame 544;
[0107] The second pressing wheel 546 is disposed on the first support frame 544. The first pressing wheel 545 and the second pressing wheel 546 are arranged in a row, and the feed port is formed between the first pressing wheel 545 and the second pressing wheel 546.
[0108] The third driver 547 is mounted on the first support frame 544 and connected to the first clamping wheel 545. It is used to adjust the distance between the first clamping wheel 545 and the second clamping wheel 546 to adjust the size of the feed inlet.
[0109] In this embodiment, the second driver 543 is mounted on the first bracket 510. The second driver 543 can be a hydraulic cylinder, a pneumatic cylinder, or an electric cylinder, etc. The first support frame 544 is connected to the second driver 543. The second driver 543 can drive the first support frame 544 to move up and down relative to the first bracket 510, thereby adjusting the height of the first support frame 544 to adjust the height position of the feed port, so as to facilitate alignment with the discharge port and the upper mold 200 and lower mold 300.
[0110] A discharge port is formed between the first clamping roller 545 and the second clamping roller 546. A vertically extending first guide groove is installed on the first support frame 544, and the first clamping roller 545 is installed in the first guide groove. The third driver 547 includes a connecting frame and a driving component, which can be a cylinder, hydraulic cylinder, or electric cylinder, etc. The third driver 547 is located on both sides of the first clamping roller 545, so that the height position of the first clamping roller 545 can be adjusted from both sides simultaneously, thereby adjusting the distance between the first clamping roller 545 and the second clamping roller 546 to adjust the size of the feed port.
[0111] In some embodiments of this application, the discharge mechanism includes:
[0112] The discharge driver is mounted on the second bracket;
[0113] The second support frame is connected to the discharge driver and is used to move up and down under the drive of the second driver 543;
[0114] The third clamping wheel is mounted on the second support frame and can move up and down along the second support frame;
[0115] A fourth clamping roller is mounted on the second support frame. The fourth clamping roller and the third clamping roller are arranged in a row, and the discharge port is formed between the fourth clamping roller and the third clamping roller.
[0116] An adjustment driver, mounted on the first support frame 544 and connected to the first clamping wheel 545, is used to adjust the distance between the first clamping wheel 545 and the second clamping wheel 546 to adjust the size of the feed inlet.
[0117] In this embodiment, the discharge driver is mounted on the second bracket. The discharge driver can be a hydraulic cylinder, a pneumatic cylinder, or an electric cylinder, etc. The second support frame is connected to the discharge driver. The discharge driver can drive the second support frame to move up and down relative to the second bracket, thereby adjusting the height of the second support frame to adjust the height position of the discharge port, so as to facilitate alignment with the feed port and the upper mold 200 and lower mold 300.
[0118] A discharge port is formed between the third and fourth clamping rollers. A vertically extending second guide groove is installed on the second support frame, and the third clamping roller is installed within the second guide groove. The adjustment driver includes a connecting bracket and a drive component, which can be a pneumatic cylinder, hydraulic cylinder, or electric cylinder, etc. The adjustment driver is located on both sides of the third clamping roller, allowing simultaneous adjustment of the height of the third clamping roller from both sides, thereby adjusting the distance between the third and fourth clamping rollers to adjust the size of the discharge port.
[0119] In some embodiments of this application, the feeding mechanism 540 further includes:
[0120] The fourth driver 548 is disposed on the first support frame 544 and connected to the second pressing wheel 546, for driving the second pressing wheel 546 to rotate.
[0121] In the embodiments of this application, the fourth driver 548 may be a motor, a first gear and a second gear, mounted on the first support frame 544. The main shaft of the motor is connected to the first gear, and the rotating shaft of the second pressing wheel 546 is connected to the second gear. The first gear and the second gear mesh with each other, so that the motor can drive the second pressing wheel 546 to rotate, thereby further driving the punched flexible circuit board roll film into the roll 520.
[0122] In some embodiments of this application, the discharge mechanism further includes:
[0123] The seventh driver is mounted on the second support frame and connected to the fourth clamping wheel, and is used to drive the fourth clamping wheel to rotate.
[0124] In the embodiments of this application, the seventh driver may be a motor, a third gear, and a fourth gear, mounted on a second support frame. The main shaft of the motor is connected to the third gear, and the rotating shaft of the fourth pressing wheel is connected to the fourth gear. The fourth gear and the third gear mesh with each other, thereby enabling the motor to drive the fourth pressing wheel to rotate, which in turn drives the output of the flexible circuit board roll film to be punched.
[0125] In some embodiments of this application, the feeding component 500 further includes:
[0126] The first correction bracket 550 is mounted on the first bracket 510;
[0127] The first correction guide 560 is disposed on the first correction bracket 550 and can move back and forth along the first correction bracket 550 to form a first correction groove with the first correction bracket 550. The punched flexible circuit board roll film passes from the feed port through the first correction groove to the roll 520.
[0128] The fifth driver is mounted on the first correction bracket 550 and connected to the first correction guide 560. It is used to drive the first correction guide 560 to move so as to adjust the front and rear space of the first correction groove.
[0129] In the embodiments of this application, the first correction bracket 550 can be bolted to the first bracket 510, and the fifth driver can be a cylinder, hydraulic cylinder or electric cylinder, etc. The fifth driver is connected to the first correction guide and can drive the first correction guide to move relative to the first correction bracket 550, thereby adjusting the position of the first correction groove to achieve correction adjustment of the flexible circuit board roll film after punching.
[0130] In some embodiments of this application, the feeding mechanism 540 further includes:
[0131] Tension adjustment component 580 is disposed on the first bracket 510 and can move up and down relative to the first bracket 510. The punched flexible circuit board roll film passes from the feed port through the tension adjustment component 580 and the first correction groove to the roll 520.
[0132] The sixth actuator 590 is disposed on the first bracket 510 and connected to the tension adjustment component 580. It is used to drive the tension adjustment component 580 to move up and down relative to the first bracket 510 to adjust the tension of the punched flexible circuit board roll film.
[0133] In this embodiment, the sixth actuator 590 can be a pneumatic cylinder, a hydraulic cylinder, or an electric cylinder, etc. The sixth actuator 590 is mounted on the first bracket 510. The tension adjustment component 580 can include a roller and two adjusting members. The adjusting members are respectively mounted on the first bracket 510. The first bracket 510 is provided with an adjustment groove extending vertically. The adjusting members are mounted on the adjustment groove. The two ends of the roller are respectively connected to the corresponding adjusting members through bearings. The adjusting members are connected to the sixth actuator 590. Under the drive of the sixth actuator 590, the adjusting members are driven to move up and down, thereby driving the roller to move up and down, thereby adjusting the tension of the flexible circuit board roll film after punching.
[0134] Embodiments of this application also provide a production line, the production line comprising:
[0135] The punching device as described above.
[0136] The production line of this embodiment includes the punching device, which includes a frame 100, an upper die 200, a lower die 300, an ejector component 400, and an infeed component 500. The infeed component 500 and the ejector component 400 move forward with the lower die 300. The ejector component 400 controls the flexible circuit board roll to be punched to be output from the ejector port, pass through the lower die 300 to the infeed port of the infeed component 500 and be wound up. The operator aligns the flexible circuit board to be punched at the lower die 300 and attaches the positioning pin. Then, the operator controls the infeed component 500 and the ejector component 400 to move backward with the lower die 300, so that the upper die 200 and the lower die 300 are aligned. The operator controls the lower die 300 to punch the flexible circuit board roll, thereby effectively avoiding the safety hazards of working below the upper die 200 when the operator aligns and attaches the positioning pin. This effectively solves the technical problem in existing FPC punching machines where the lower die 300 and the flexible circuit board roll film are usually fixed below the upper die 200. When manually aligning and positioning the locating pins, one needs to bend down below the upper die 200, which poses a significant safety hazard.
[0137] Those skilled in the art will clearly understand that, for the sake of convenience and brevity, the specific working process of the electronic device described above can be referred to the corresponding process in an embodiment of a punching device, and will not be repeated here.
[0138] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.
[0139] The above description of the disclosed embodiments enables those skilled in the art to make or use this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A punching device, characterized in that, The punching device includes: frame: The upper mold is mounted on the frame and can move up and down along the frame. The lower mold is disposed on the frame, located below the upper mold, and the lower mold can move back and forth relative to the frame; A discharge component, mounted on the frame and located on the first side of the lower die, is movable back and forth relative to the frame. It has a discharge port for receiving the flexible circuit board roll to be punched, and the roll is output from the discharge port. A feeding component is disposed on the frame, located on the second side of the lower die away from the discharge component, and can move back and forth relative to the frame. It has a feeding port. The feeding component is used to feed the punched flexible circuit board roll film from the discharge port and to rewind it. The feeding port and the discharge port are arranged opposite to each other so that the flexible circuit board roll film to be punched passes between the upper die and the lower die. The feeding component and the discharging component move back and forth with the lower die to drive the flexible circuit board roll film to be punched to move back and forth with the lower die.
2. The punching device according to claim 1, characterized in that, The frame has a first guide rail extending in the front-to-back direction, and the bottom of the lower mold has a first guide groove extending in the front-to-back direction. The first guide groove and the first guide rail are adapted to each other so that the lower mold can move back and forth relative to the frame.
3. The punching device according to claim 2, characterized in that, The feeding component includes: The first support is mounted on the frame and can move back and forth along the frame; A spool is mounted on the first support at one end and can rotate relative to the first support. The punched flexible circuit board roll film is wound on the spool. A first driver is mounted on the first bracket and connected to the reel, for driving the reel to rotate; A feeding mechanism is mounted on the first support, and the feeding port is located on the feeding mechanism.
4. The punching device according to claim 3, characterized in that, The first support has a second guide groove arranged in the front-back direction, and the frame has a second guide rail arranged in the front-back direction. The second guide rail and the second guide groove are adapted to each other so that the first support can move back and forth relative to the frame.
5. The punching device according to claim 4, characterized in that, The feeding component further includes: The first support member is mounted on the frame and can move back and forth relative to the frame; A first locking element is disposed on the first support element and is rotatable relative to the first support element, and has a first locking hole; When the first locking member is located at the first working position, the other end of the scroll is disposed on the first locking hole, and the scroll can rotate relative to the first locking member; When the first locking member is located at the second station, the angle between the first locking member and the first support member is a specified angle, which is less than 60 degrees.
6. The punching device according to claim 5, characterized in that, The feeding mechanism includes: The second driver is mounted on the first bracket; The first support frame is connected to the second driver and is used to move up and down under the drive of the second driver; The first clamping wheel is mounted on the first support frame and can move up and down along the first support frame; The second clamping roller is mounted on the first support frame. The first clamping roller and the second clamping roller are arranged in a row, and the feed inlet is formed between the first clamping roller and the second clamping roller. The third drive, mounted on the first support frame and connected to the first clamping wheel, is used to adjust the distance between the first clamping wheel and the second clamping wheel to adjust the size of the feed inlet.
7. The punching device according to claim 6, characterized in that, The feeding mechanism further includes: A fourth driver is mounted on the first support frame and connected to the second pressure wheel, for driving the second pressure wheel to rotate.
8. The punching device according to claim 7, characterized in that, The feeding component further includes: The first correction bracket is mounted on the first bracket; The first correction guide is disposed on the first correction bracket and can move back and forth along the first correction bracket to form a first correction groove with the first correction bracket. The punched flexible circuit board roll film passes from the feed port through the first correction groove to the roll. The fifth actuator is mounted on the first alignment bracket and connected to the first alignment guide, and is used to drive the first alignment guide to move so as to adjust the front and rear space of the first alignment groove.
9. The punching device according to claim 8, characterized in that, The feeding mechanism further includes: A tension adjustment component is mounted on the first support and can move up and down relative to the first support. The punched flexible circuit board roll film passes from the feed port through the tension adjustment component and the first correction groove to the roll. A sixth actuator, mounted on the first support and connected to the tension adjustment component, is used to drive the tension adjustment component to move up and down relative to the first support to adjust the tension of the punched flexible circuit board roll film.
10. An assembly line, characterized in that, The production line includes: The punching device as described in any one of claims 1-9.