An epp foam raw material batching device
Patent Information
- Application Number
- CN202522092079.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-09-28
AI Technical Summary
[0003]在进行EPP泡沫原料配料过程中,通常会利用称重的方法进行不同原料的称重加入,其操作过程中需要逐个称重,整体操作相对麻烦,并且不同原料加热后还需要另行混合搅拌,无法实现联系混合配料的目的,导致工作效率大打折扣
[0011]与现有技术相比,本实用新型的有益效果是:利用转动板的转动,可以将称重斗依次运动到不同的进料管下方,实现不同的原料的自动上料和称重,并且在运动过程中,可以带动混合杆进行转动,实现混合的目的。
Smart Images

Figure CN224809818U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of batching device technology, specifically to an EPP foam raw material batching device. Background Technology
[0002] A batching device is an intelligent industrial production equipment mainly used to accurately measure, mix, and transport various raw materials according to a preset formula to ensure product quality stability and improve production efficiency. Its core function is to achieve precise proportioning of raw materials through high-precision metering and automated control.
[0003] In the process of preparing EPP foam raw materials, different raw materials are usually weighed and added by weighing. The operation requires weighing each one individually, which is relatively troublesome. In addition, different raw materials need to be mixed and stirred separately after heating, which cannot achieve the purpose of mixing and batching, resulting in a significant reduction in work efficiency. Utility Model Content
[0004] The purpose of this invention is to provide an EPP foam raw material batching device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: It includes a base, an annular frame mounted on top of the base, a support column fixed between the outer side of the annular frame and the base, feed pipes equidistantly fixed above the sidewall of the annular frame, an annular plate rotatably connected inside the annular frame and below the end of the feed pipe, a weighing hopper mounted on the annular plate, a mixing rod rotatably connected inside the weighing hopper, a transmission assembly between the mixing rod and the inner sidewall of the annular frame, a discharge pipe fixed at the bottom of the weighing hopper, and solenoid valves installed on both the discharge pipe and the feed pipe.
[0006] Preferably, the transmission assembly includes an end plate and an annular plate. The end plate is fixed to the upper end of the weighing hopper. The upper end of the mixing rod extends out of the end plate and is fixed with a transmission gear. The annular plate is fixed inside the annular frame and its position is aligned with the transmission gear. A transmission toothed plate is fixed inside the annular plate, and the transmission toothed plate meshes with the transmission gear.
[0007] Preferably, an upper ring plate is fixed to the outside of the weighing hopper and above the rotating plate, and a pressure sensor is installed between the upper ring plate and the rotating plate.
[0008] Preferably, a lower ring plate is fixed to the outside of the weighing hopper and below the rotating plate, and guide posts are fixed at equal intervals at the upper end of the lower ring plate, and a guide groove is provided at the bottom of the rotating plate at a position corresponding to the guide posts.
[0009] Preferably, the feed pipe corresponds one-to-one with the weighing hopper, and an extension hopper is fixed to the outer side of the upper end of the weighing hopper, with the extension hopper being perpendicularly aligned with the opening at the end of the feed pipe.
[0010] Preferably, a drive shaft is rotatably connected to the upper end of the base, a stepper motor for driving the drive shaft to rotate is fixed inside the base, a connecting plate is fixed to the upper end of the drive shaft, and the connecting plate is fixed inside the rotating plate.
[0011] Compared with the prior art, the beneficial effects of this utility model are: by using the rotation of the rotating plate, the weighing hopper can be moved sequentially to the bottom of different feed pipes to realize the automatic feeding and weighing of different raw materials, and during the movement, the mixing rod can be driven to rotate to achieve the purpose of mixing. Attached Figure Description
[0012] Figure 1 This is a front cross-sectional view of an EPP foam raw material batching device according to the present invention. Figure 2 This is a top view of the weighing hopper structure of an EPP foam raw material batching device according to this utility model; Figure 3 This utility model relates to an EPP foam raw material batching device. Figure 1 Enlarged structural diagram at point A in the middle; Figure 4 This is a top view schematic diagram of the combined transmission gear and transmission toothed plate of an EPP foam raw material batching device according to this utility model.
[0013] In the diagram: 1. Base; 11. Drive shaft; 12. Connecting plate; 2. Annular frame; 21. Feed pipe; 22. Support column; 3. Rotating plate; 31. Guide groove; 4. Weighing hopper; 41. Discharge pipe; 42. Upper ring plate; 43. Pressure sensor; 44. Lower ring plate; 45. Guide column; 46. Extended hopper; 5. Solenoid valve; 6. End plate; 61. Mixing rod; 62. Transmission gear; 63. Annular plate; 64. Transmission gear plate. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1-4This utility model provides a technical solution: including a base 1, an annular frame 2 installed on the base 1, a support column 22 fixed between the outer side of the annular frame 2 and the base 1, a feed pipe 21 fixed at equal intervals on the upper side wall of the annular frame 2, an annular plate 63 rotatably connected inside the annular frame 2 and below the end of the feed pipe 21, a weighing hopper 4 installed on the annular plate 63, a mixing rod 61 rotatably connected inside the weighing hopper 4, a transmission assembly provided between the mixing rod 61 and the inner side wall of the annular frame 2, a discharge pipe 41 fixed at the bottom of the weighing hopper 4, and a solenoid valve 5 installed on both the discharge pipe 41 and the feed pipe 21.
[0016] The transmission assembly includes an end plate 6 and an annular plate 63. The end plate 6 is fixed to the upper end of the weighing hopper 4. The upper end of the mixing rod 61 extends out of the end plate 6 and is fixed with a transmission gear 62. The annular plate 63 is fixed inside the annular frame 2 and is aligned with the transmission gear 62. A transmission toothed plate 64 is fixed inside the annular plate 63. The transmission toothed plate 64 and the transmission gear 62 mesh. A drive shaft 11 is rotatably connected to the upper end of the base 1. A stepper motor that drives the drive shaft 11 to rotate is fixed inside the base 1. A connecting plate 12 is fixed to the upper end of the drive shaft 11 and is fixed inside the rotating plate 3.
[0017] An upper ring plate 42 is fixed on the outside of the weighing hopper 4 and above the rotating plate 3. A pressure sensor 43 is installed between the upper ring plate 42 and the rotating plate 3. A lower ring plate 44 is fixed on the outside of the weighing hopper 4 and below the rotating plate 3. Guide posts 45 are fixed at equal intervals on the upper end of the lower ring plate 44. A guide groove 31 is opened at the bottom of the rotating plate 3 and at the position corresponding to the guide post 45. The feed pipe 21 corresponds to the weighing hopper 4. An extension hopper 46 is fixed on the outer side of the upper end of the weighing hopper 4. The extension hopper 46 is vertically aligned with the opening at the end of the feed pipe 21.
[0018] Working principle: First, the entire device is connected to an external power source. Then, a stepper motor drives the drive shaft 11 and the rotating plate 3 to rotate, causing the same weighing hopper 4 to pass through different feed pipes 21 in sequence. During the feeding operation using the feed pipe 21, as more and more raw materials are loaded, the squeezing force on the pressure sensor 43 also increases. Therefore, only pressure detection and the on / off control of the solenoid valve 5 are needed to achieve accurate weighing and feeding ratios, realizing continuous feeding and greatly improving work efficiency. Furthermore, during the rotation of the rotating plate 3, the meshing of the transmission gear 62 and the transmission toothed plate 64 allows the transmission gear 62 to roll on the transmission toothed plate 64, thereby driving the mixing rod 61 to rotate and stir the added raw materials. After unloading, no independent mixing operation is required, further improving work efficiency.
[0019] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0020] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An EPP foam raw material batching device, comprising a base (1), characterized in that: An annular frame (2) is installed above the base (1). A support column (22) is fixed between the outer side of the annular frame (2) and the base (1). A feed pipe (21) is fixed at equal intervals above the side wall of the annular frame (2). An annular plate (63) is rotatably connected inside the annular frame (2) and below the end of the feed pipe (21). A weighing hopper (4) is installed on the annular plate (63). A mixing rod (61) is rotatably connected inside the weighing hopper (4). A transmission assembly is provided between the mixing rod (61) and the inner side wall of the annular frame (2). A discharge pipe (41) is fixed at the bottom of the weighing hopper (4). A solenoid valve (5) is installed on both the discharge pipe (41) and the feed pipe (21).
2. The EPP foam raw material batching device according to claim 1, characterized in that: The transmission assembly includes an end plate (6) and an annular plate (63). The end plate (6) is fixed to the upper end of the weighing hopper (4). The upper end of the mixing rod (61) extends out of the end plate (6) and is fixed with a transmission gear (62). The annular plate (63) is fixed inside the annular frame (2) and is aligned with the transmission gear (62). A transmission toothed plate (64) is fixed inside the annular plate (63). The transmission toothed plate (64) and the transmission gear (62) mesh.
3. The EPP foam raw material batching device according to claim 1, characterized in that: An upper ring plate (42) is fixed on the outside of the weighing hopper (4) and above the rotating plate (3), and a pressure sensor (43) is installed between the upper ring plate (42) and the rotating plate (3).
4. The EPP foam raw material batching device according to claim 1, characterized in that: A lower ring plate (44) is fixed on the outside of the weighing hopper (4) and below the rotating plate (3). Guide columns (45) are fixed at equal intervals on the upper end of the lower ring plate (44). A guide groove (31) is provided at the bottom of the rotating plate (3) and at a position corresponding to the guide column (45).
5. The EPP foam raw material batching device according to claim 1, characterized in that: The feed pipe (21) corresponds one-to-one with the weighing hopper (4). An extension hopper (46) is fixed on the outer side of the upper end of the weighing hopper (4). The extension hopper (46) is perpendicularly aligned with the opening at the end of the feed pipe (21).
6. The EPP foam raw material batching device according to claim 1, characterized in that: The upper end of the base (1) is rotatably connected to a drive shaft (11), and a stepper motor that drives the drive shaft (11) to rotate is fixed inside the base (1). A connecting plate (12) is fixed at the upper end of the drive shaft (11), and the connecting plate (12) is fixed inside the rotating plate (3).