Rubber product mixing mill
Patent Information
- Application Number
- CN202522272180.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-28
AI Technical Summary
上述炼胶机,利用两个胶辊对橡胶进行挤压,起到炼胶的效果,但是,上述炼胶机的两个胶辊无法改变间距,因此两个胶辊之间供橡胶通过的空间是固定的,然而不同胶料的硬度、粘度均不相同,在添加配合剂后,胶料状态也会产生波动(如黏度异常),无法改变间距的胶辊容易出现进料堵塞、剪切不足或过度碾压等问题
本实用新型,驱动辊配合调整辊能够对橡胶进行加工,两个气缸能够带动两个旋转架以连接件为圆心进行旋转,从而带动调整辊移动,使得调整辊能够改变与驱动辊的间距,能够提高调整辊和驱动辊的工作灵活性,使得调整辊和驱动辊在加工不同硬度、粘度的胶料以及添加配合剂后也能正常进行加工工作,防止出现进料堵塞、剪切不足或过度碾压等问题;此外,旋转架旋转并接触缓冲座后,缓冲座能够起到缓冲的作用,防止旋转架和调整辊发生晃动。
Smart Images

Figure CN224809820U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rubber processing technology, specifically a rubber mixing machine for rubber products. Background Technology
[0002] Rubber compounding is the core step in rubber processing. It is the process of transforming raw rubber and compounding agents (such as carbon black, vulcanizing agents, antioxidants, etc.) into a rubber compound with uniform properties that can meet the requirements of subsequent processing through mechanical action. Its core objective is to lay the foundation for the molding and vulcanization of rubber products through plasticizing (improving the plasticity of raw rubber) and mixing (making compounding agents uniformly dispersed).
[0003] Chinese Patent Publication No. CN 208118175 U discloses an automatic cleaning rubber mixing machine, which aims to solve the problem of convenient cleaning of the receiving tray of the rubber mixing machine. The key points of its technical solution are: it includes a rubber mixing machine body and a receiving tray set on the rubber mixing machine body for receiving rubber material. The feature is that it includes a cleaning plate set on the receiving tray for cleaning the rubber material, and the rubber mixing machine body is provided with a driving mechanism for driving the cleaning plate from one side of the receiving tray to the other side of the receiving tray. The aforementioned rubber mixing mill uses two rubber rollers to compress rubber, achieving the effect of rubber mixing. However, the distance between the two rubber rollers cannot be changed, so the space for rubber to pass through between the two rubber rollers is fixed. However, different rubber compounds have different hardness and viscosity. After adding compounding agents, the state of the rubber compound will also fluctuate (such as abnormal viscosity). The rubber rollers, whose distance cannot be changed, are prone to problems such as feed blockage, insufficient shearing, or excessive crushing. Utility Model Content
[0004] The purpose of this utility model is to provide a rubber mixing machine for rubber products, which uses two cylinders to drive two rotating frames to rotate, thereby driving the adjusting roller to move and changing the distance between the adjusting roller and the drive roller, so as to solve the technical problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A rubber mixing machine for rubber products, including A drive roller assembly for open-milled rubber has an adjusting roller assembly on one side; a support assembly is provided below the drive roller assembly. The limiting assembly, used to limit the rubber, is located between the drive roller assembly and the adjusting roller assembly, and both ends of the limiting assembly are fixedly connected to the top of the side frame. The drive roller assembly includes a drive roller, and a scraper is provided on the side of the drive roller away from the support assembly. The side of the scraper away from the drive roller is fixedly connected to an adjustment plate. Mounting seats are fixedly connected to both ends of the adjustment plate, and the two mounting seats are respectively connected to the two ends of the connecting shaft by bolts. The adjusting roller assembly includes an adjusting roller, the two ends of which are rotatably connected to the ends of two rotating frames respectively; each of the two rotating frames is rotatably connected to a connector at the end away from the adjusting roller, and the two connectors are fixedly connected to the inner walls of the two ends of the side frame respectively. The bottom of the adjusting roller is equipped with a second scraper; the two rotating frames are rotatably connected to the telescopic rods of the two cylinders on the side away from the second scraper, and the ends of the two cylinders away from the rotating frames are rotatably connected to the inner walls of both ends of the side frame.
[0006] As a further technical solution of this utility model, the two ends of the drive roller are rotatably connected to the two ends of the side frame, and one end of the drive roller extends to the outside of the side frame and is fixedly connected to the output end of the reducer. The input end of the reducer is connected to the output shaft of the motor. Both the reducer and the motor are fixedly connected to the side frame. The two ends of the connecting shaft are fixedly connected to the inside of the two ends of the side frame.
[0007] As a further technical solution of this utility model, the side of the scraper away from the adjusting roller is fixedly connected to the adjusting plate. Both ends of the adjusting plate are fixedly connected to the mounting base. The two mounting bases are respectively connected to the two ends of the connecting shaft by bolts. The two ends of the connecting shaft are respectively fixedly connected to two rotating frames.
[0008] As a further technical solution of this utility model, the ends of the two rotating frames near the adjusting rollers are respectively attached to the two buffer seats, the ends of the two buffer seats away from the rotating frames are respectively fixedly connected to the two angle irons, and the two angle irons are respectively fixedly connected to the inner walls of both ends of the side frame.
[0009] Compared with the prior art, the beneficial effects of this utility model are: This invention utilizes a drive roller and an adjusting roller to process rubber. Two cylinders drive two rotating frames to rotate around a connecting piece, thereby moving the adjusting roller and changing its distance from the drive roller. This improves the operational flexibility of both the adjusting and drive rollers, enabling them to process rubber materials of different hardness and viscosity, as well as those with added additives, without causing problems such as feed blockage, insufficient shearing, or excessive crushing. Furthermore, when the rotating frame rotates and contacts the buffer seat, the buffer seat acts as a cushion, preventing the rotating frame and adjusting roller from shaking.
[0010] In this invention, after the rubber mixing process is completed, the two mounting seats 2 and 2 mounting seats 1 can be loosened to allow the adjusting plates 2 and 1 to rotate, thereby changing the angles of the scrapers 1 and 2. This allows the scraper 1 to be in contact with the drive roller and the scraper 2 to be in contact with the adjusting roller. At this time, the drive roller and the scraper 2 rotate, and the scrapers 1 and 2 can scrape off the residual material adhering to the drive roller and the adjusting roller. The residual material falls into the bottom box for centralized processing, which can ensure the cleanliness of the drive roller and the adjusting roller and facilitate the normal operation of subsequent rubber mixing processes. Attached Figure Description
[0011] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0012] Figure 2 This utility model Figure 1 Another perspective view.
[0013] Figure 3 This utility model Figure 1 Top view.
[0014] Figure 4 This utility model Figure 3 AA sectional view.
[0015] Figure 5 This utility model Figure 1 A partial structural diagram.
[0016] Figure 6 This utility model Figure 5 Another perspective view.
[0017] Figure 7 This is a three-dimensional structural diagram of the adjusting roller assembly of this utility model.
[0018] Figure 8 This utility model Figure 7 Another perspective view.
[0019] Figure 9 This utility model Figure 7 Side view.
[0020] Figure 10 This utility model Figure 6 A magnified view of a portion of the image.
[0021] Figure 11 This utility model Figure 4 A magnified view of a portion of the image.
[0022] In the diagram: 1-Drive roller assembly, 2-Adjusting roller assembly, 3-Limiting assembly, 4-Support assembly, 5-Side frame, 6-Base box; 11-Drive roller, 12-Reducer 1, 13-Motor 1, 14-Adjusting plate 1, 15-Connecting shaft 1, 16-Scraper 1, 17-Mounting seat 1, 21-Adjusting roller, 22-Rotating frame, 23-Connector, 24-Adjusting plate 2, 25-Scraper 2, 26-Mounting seat 2, 27-Cylinder, 28-Angle iron, 29-Buffer seat, 20-Connecting shaft 2, 31-Crossbar, 32-Limiting plate, 33-Connecting seat, 34-L-shaped plate, 35-Sleeve, 36-Handle bolt, 41-Lead screw, 42-Reducer 2, 43-Motor 2, 44-Threaded cylinder, 45-Slide cylinder, 46-Transverse frame, 47-Support rod. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-11 In this embodiment of the utility model, a rubber product mixing machine includes... The drive roller assembly 1 is used for open-milling rubber and has an adjusting roller assembly 2 on one side; a support assembly 4 is provided below the drive roller assembly 1. The limiting component 3, which is used to limit the rubber, is located between the drive roller assembly 1 and the adjusting roller assembly 2, and both ends of the limiting component 3 are fixedly connected to the top of the side frame 5. The drive roller assembly 1 includes a drive roller 11. A scraper 16 is provided on the side of the drive roller 11 away from the support assembly 4. The side of the scraper 16 away from the drive roller 11 is fixedly connected to the adjustment plate 14. Mounting seats 17 are fixedly connected to both ends of the adjustment plate 14. The two mounting seats 17 are respectively connected to the two ends of the connecting shaft 15 by bolts. The adjusting roller assembly 2 includes an adjusting roller 21, the two ends of which are rotatably connected to the ends of two rotating frames 22 respectively; each of the two rotating frames 22 is rotatably connected to a connector 23 at the end away from the adjusting roller 21, and the two connectors 23 are fixedly connected to the inner walls of both ends of the side frame 5 respectively. The bottom of the adjusting roller 21 is provided with a scraper 25; the side of the two rotating frames 22 away from the scraper 25 is rotatably connected to the telescopic rod of the two cylinders 27 respectively, and the end of the two cylinders 27 away from the rotating frame 22 is rotatably connected to the inner walls of both ends of the side frame 5 respectively. The two ends of the drive roller 11 are rotatably connected to the two ends of the side frame 5, and one end of the drive roller 11 extends to the outside of the side frame 5 and is fixedly connected to the output end of the reducer 12. The input end of the reducer 12 is connected to the output shaft of the motor 13, and both the reducer 12 and the motor 13 are fixedly connected to the side frame 5. The two ends of the connecting shaft 15 are fixedly connected to the inside of the two ends of the side frame 5. The scraper 25 is fixedly connected to the adjustment plate 24 on the side away from the adjustment roller 21. Both ends of the adjustment plate 24 are fixedly connected to the mounting base 26. The two mounting bases 26 are respectively connected to the two ends of the connecting shaft 20 by bolts. The two ends of the connecting shaft 20 are respectively fixedly connected to the two rotating frames 22. The ends of the two rotating frames 22 near the adjusting roller 21 are respectively attached to the two buffer seats 29, and the ends of the two buffer seats 29 away from the rotating frames 22 are respectively fixedly connected to the two angle irons 28. The two angle irons 28 are respectively fixedly connected to the inner walls of both ends of the side frame 5. The limiting component 3 includes a crossbar 31, both ends of which are fixedly connected to connecting seats 33. The bottom of the two connecting seats 33 is fixedly connected to the top of both ends of the side frame 5 respectively. Both ends of the crossbar 31 are provided with limiting plates 32.
[0025] By adopting the above technical solution, the drive roller 11, together with the adjusting roller 21, can process rubber. The two cylinders 27 can drive the two rotating frames 22 to rotate around the connecting piece 23 as the center, thereby driving the adjusting roller 21 to move. This allows the adjusting roller 21 to change the distance between itself and the drive roller 11, improving the working flexibility of the adjusting roller 21 and the drive roller 11. This enables the adjusting roller 21 and the drive roller 11 to perform normal processing work even when processing rubber materials with different hardness and viscosity, as well as after adding compounding agents, preventing problems such as feed blockage, insufficient shearing, or excessive crushing. In addition, after the rotating frame 22 rotates and contacts the buffer seat 29, the buffer seat 29 can play a buffering role, preventing the rotating frame 22 and the adjusting roller 21 from shaking.
[0026] In this embodiment, both limiting plates 32 are located between the drive roller 11 and the adjusting roller 21; the ends of the two limiting plates 32 near the crossbar 31 are respectively connected to the two L-shaped plates 34 through multiple handle bolts 36; each of the two L-shaped plates 34 has an integral sleeve 35 in the middle of the side near the crossbar 31, and the two sleeves 35 are respectively sleeved to both ends of the crossbar 31, and the two sleeves 35 are connected to the crossbar 31 through handle bolts 36. The support assembly 4 includes a lead screw 41, which is threadedly connected to a threaded cylinder 44 on its outer side; a transverse frame 46 is integrally provided on one side of the threaded cylinder 44, and support rods 47 are fixedly connected to both ends of the transverse frame 46; a slide cylinder 45 is integrally provided on the side of the threaded cylinder 44 away from the transverse frame 46, and the slide cylinder 45 is sleeved on the outside of the connecting shaft 15 and slidably connected to the connecting shaft 15. The two ends of the lead screw 41 are rotatably connected to the two ends of the side frame 5, and one end of the lead screw 41 extends to the outside of the side frame 5 and is fixedly connected to the output end of the reducer 42. The input end of the reducer 42 is connected to the output shaft of the motor 43. Both the motor 43 and the reducer 42 are fixedly connected to the side frame 5. The lower end of the side frame 5 is provided with a bottom box 6, which is located below the drive roller 11.
[0027] By adopting the above technical solution, after the rubber mixing is completed, the two mounting seats 26 and 17 can be loosened to allow the adjusting plates 24 and 14 to rotate, thereby changing the angles of the scrapers 16 and 25. This allows the scraper 16 to be in contact with the drive roller 11 and the scraper 25 to be in contact with the adjusting roller 21. At this time, the drive roller 11 and the scraper 25 rotate, and the scrapers 16 and 25 can scrape off the residual material adhering to the drive roller 11 and the adjusting roller 21. The residual material falls into the bottom box 6 for centralized processing, which can ensure the cleanliness of the drive roller 11 and the adjusting roller 21 and facilitate the normal operation of subsequent rubber mixing.
[0028] The working principle of this utility model is as follows: the drive roller 11, together with the adjusting roller 21, can process rubber. The two cylinders 27 can drive the two rotating frames 22 to rotate around the connecting piece 23, thereby driving the adjusting roller 21 to move. This allows the adjusting roller 21 to change the distance between itself and the drive roller 11, improving the working flexibility of the adjusting roller 21 and the drive roller 11. This enables the adjusting roller 21 and the drive roller 11 to process rubber materials of different hardness and viscosity, as well as rubber materials with added compounding agents, and to perform normal processing work, preventing problems such as feed blockage, insufficient shearing, or excessive crushing. In addition, after the rotating frame 22 rotates and contacts the buffer seat 29, the buffer seat 29 can play a buffering role, preventing the rotating frame 22 and the adjusting roller 21 from shaking. After the rubber mixing process is completed, by loosening the two mounting seats 26 and 17, the adjusting plates 24 and 14 can be rotated, thereby changing the angle of the scrapers 16 and 25. This allows the scraper 16 to be in contact with the drive roller 11 and the scraper 25 to be in contact with the adjusting roller 21. At this time, the drive roller 11 and the scraper 25 rotate, and the scrapers 16 and 25 can scrape off the residual material adhering to the drive roller 11 and the adjusting roller 21. The residual material falls into the bottom box 6 for centralized processing, which ensures the cleanliness of the drive roller 11 and the adjusting roller 21 and facilitates the normal operation of subsequent rubber mixing.
[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A rubber mixing machine for rubber products, characterized in that: include A drive roller assembly (1) for open-milling rubber is provided with an adjustment roller assembly (2) on one side; a support assembly (4) is provided below the drive roller assembly (1). The limiting component (3) is used to limit the rubber. The limiting component (3) is located between the drive roller assembly (1) and the adjusting roller assembly (2), and both ends of the limiting component (3) are fixedly connected to the top of the side frame (5). The drive roller assembly (1) includes a drive roller (11), and a scraper (16) is provided on the side of the drive roller (11) away from the support assembly (4). The side of the scraper (16) away from the drive roller (11) is fixedly connected to the adjustment plate (14). Both ends of the adjustment plate (14) are fixedly connected to the mounting base (17), and the two mounting bases (17) are respectively connected to the two ends of the connecting shaft (15) by bolts. The adjusting roller assembly (2) includes an adjusting roller (21), the two ends of which are rotatably connected to the ends of two rotating frames (22); each of the two rotating frames (22) is rotatably connected to a connector (23) at the end away from the adjusting roller (21), and the two connectors (23) are fixedly connected to the inner walls of the two ends of the side frame (5); The bottom of the adjusting roller (21) is provided with a scraper (25); the side of the two rotating frames (22) away from the scraper (25) is rotatably connected to the telescopic rod of the two cylinders (27), and the end of the two cylinders (27) away from the rotating frame (22) is rotatably connected to the inner walls of both ends of the side frame (5).
2. The rubber mixing mill according to claim 1, characterized in that: The two ends of the drive roller (11) are rotatably connected to the two ends of the side frame (5), and one end of the drive roller (11) extends to the outside of the side frame (5) and is fixedly connected to the output end of the reducer (12). The input end of the reducer (12) is connected to the output shaft of the motor (13), and both the reducer (12) and the motor (13) are fixedly connected to the side frame (5). The two ends of the connecting shaft (15) are fixedly connected to the two ends of the side frame (5).
3. The rubber mixing mill according to claim 1, characterized in that: The scraper two (25) is fixedly connected to the adjustment plate two (24) on the side away from the adjustment roller (21). Both ends of the adjustment plate two (24) are fixedly connected to the mounting base two (26). The two mounting base two (26) are respectively connected to the two ends of the connecting shaft two (20) by bolts. The two ends of the connecting shaft two (20) are respectively fixedly connected to the two rotating frames (22).
4. The rubber mixing mill according to claim 1, characterized in that: The ends of the two rotating frames (22) near the adjusting roller (21) are respectively attached to the two buffer seats (29), and the ends of the two buffer seats (29) away from the rotating frames (22) are respectively fixedly connected to the two angle irons (28), and the two angle irons (28) are respectively fixedly connected to the inner walls of the two ends of the side frame (5).
5. The rubber mixing mill according to claim 1, characterized in that: The limiting component (3) includes a crossbar (31), both ends of which are fixedly connected to connecting seats (33), and the bottom of the two connecting seats (33) are fixedly connected to the top of both ends of the side frame (5); both ends of the crossbar (31) are provided with limiting plates (32).
6. The rubber mixing mill according to claim 5, characterized in that: Both of the aforementioned limiting plates (32) are located between the drive roller (11) and the adjusting roller (21); the ends of the two limiting plates (32) near the crossbar (31) are respectively connected to the two L-shaped plates (34) by multiple handle bolts (36); the two L-shaped plates (34) are integrally provided with sleeves (35) in the middle of the side near the crossbar (31), the two sleeves (35) are respectively sleeved to both ends of the crossbar (31), and the two sleeves (35) are connected to the crossbar (31) by handle bolts (36).
7. The rubber mixing mill according to claim 1, characterized in that: The support assembly (4) includes a lead screw (41), which is threadedly connected to the threaded cylinder (44) on the outside; a transverse frame (46) is integrally provided on one side of the threaded cylinder (44), and support rods (47) are fixedly connected to both ends of the transverse frame (46); a slide cylinder (45) is integrally provided on the side of the threaded cylinder (44) away from the transverse frame (46), and the slide cylinder (45) is sleeved on the outside of the connecting shaft (15) and slidably connected to the connecting shaft (15).
8. The rubber mixing mill according to claim 7, characterized in that: The two ends of the lead screw (41) are rotatably connected to the two ends of the side frame (5), and one end of the lead screw (41) extends to the outside of the side frame (5) and is fixedly connected to the output end of the reducer (42). The input end of the reducer (42) is connected to the output shaft of the motor (43). Both the motor (43) and the reducer (42) are fixedly connected to the side frame (5). The lower end of the side frame (5) is provided with a bottom box (6), which is located below the drive roller (11).
Citation Information
Patent Citations
Automatic clean rubber mixing machine
CN208118175U