An intelligent recycling machine for puncturing and crushing beverage bottles
Patent Information
- Application Number
- CN202522460552.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-20
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-11-20
AI Technical Summary
[0003]现有技术中的饮料瓶回收机在对瓶子进行回收处理时通常先进行刺破去除瓶内残留液体,避免液体影响后续处理,在进行刺破的过程易出现饮料瓶卡滞在刺破辊表面,可能造成设备堵塞停机,此时还需人工拆机清理,不仅影响回收效率,同时降低了整体回收流程的连续性与可靠性
[0018]本实用新型通过饮料瓶从箱体顶部的进料口投入后,支撑板上的电机启动带动转动杆转动在箱体内部,转动杆同步带动刺破辊转动,在转动杆外壁固定的齿轮通过与第一齿轮啮合传动,使对应刺破辊同步反向转动,对饮料瓶进行穿刺破口,在刺破辊外壁转动有分离板,分离板设置在刺破辊上面每两根刺破针中间,分离板可有效避免饮料瓶粘连卡滞在刺破辊上,大幅降低设备堵塞风险,保障穿刺工序顺畅进行,从而提高了设备运行的连续性,当被刺破的瓶子从刺破辊上掉落后,瓶子顺着滤水板的外壁滑动进入下一道工序,同时瓶内残留液体经滤水板分离后,从出水口排出。
Smart Images

Figure CN224809850U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of beverage bottle recycling technology, and in particular to an intelligent recycling machine for puncturing and flattening beverage bottles. Background Technology
[0002] Beverage bottle recycling machines are efficient and environmentally friendly intelligent recycling equipment designed specifically for recycling various beverage bottles. They greatly simplify the recycling process and improve recycling efficiency. The core advantage of this equipment is that it can automatically puncture and flatten beverage bottles to remove water and quickly drain residual liquid. Some models are equipped with an anti-pinch design, balancing practicality and safety. It is a convenient and environmentally friendly tool that helps with resource recycling.
[0003] In existing beverage bottle recycling machines, the bottles are usually punctured first to remove residual liquid and prevent it from affecting subsequent processing. However, during the puncturing process, beverage bottles can easily get stuck on the puncturing roller, which may cause equipment blockage and shutdown. In this case, manual disassembly and cleaning are required, which not only affects recycling efficiency but also reduces the continuity and reliability of the overall recycling process. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides an intelligent recycling machine for puncturing and flattening beverage bottles.
[0005] This utility model is achieved by the following technical solution: an intelligent recycling machine for puncturing and flattening beverage bottles, including a box body, an inlet at the top of the box body, a puncturing component on the inner wall of the box body, a flattening component on the inner wall of the box body, and the flattening component being located at the bottom of the puncturing component;
[0006] The puncture assembly includes a support plate, a motor is fixedly connected to the outer wall of the support plate, a rotating rod is fixedly connected to the output end of the motor, a puncture roller is fixedly connected to the outer wall of the rotating rod, a separation plate is rotatably connected to the outer wall of the puncture roller, a gear is fixedly connected to the outer wall of the end of the rotating rod away from the motor, the gear meshes with a first gear, a filter plate is fixedly connected to the inner wall of the box, and a water outlet is opened inside the box on the side near the filter plate.
[0007] As a further improvement to the above solution, the support plate is fixedly connected to the outer wall of the box, the rotating rod is rotatably connected to the inside of the box, and the separation plate is fixedly connected to the inner wall of the box.
[0008] Through the above technical solutions
[0009] The separation plate is set between every two puncture needles on the puncture roller. The separation plate can effectively prevent beverage bottles from sticking and getting stuck on the puncture roller, greatly reducing the risk of equipment blockage and ensuring the smooth progress of the puncture process, thereby improving the continuity of equipment operation. When the punctured bottle falls off the puncture roller, the bottle slides along the outer wall of the filter plate into the next process. At the same time, the residual liquid in the bottle is separated by the filter plate and discharged from the outlet.
[0010] As a further improvement to the above solution, the flattening assembly includes a pulley, which is fixedly connected to the outer wall of the rotating rod, and the pulley is engaged with a toothed belt.
[0011] As a further improvement to the above solution, the toothed belt is engaged with a first pulley, and a first rotating rod is fixedly connected inside the first pulley.
[0012] As a further improvement to the above solution, the first rotating rod is rotatably connected inside the box, and a rolling roller is fixedly connected to the outer wall of the first rotating rod.
[0013] As a further improvement to the above solution, a second gear is fixedly connected to the outer wall of the end of the first rotating rod away from the first pulley, and the second gear is meshed with a third gear.
[0014] Through the above technical solution, the second gear fixed on the outer wall of the first rotating rod meshes with the third gear to make the two sets of crushing rollers rotate relative to each other, and flatten the beverage bottle. The puncturing component and the flattening component can be operated simultaneously by a single power source without the need for an additional drive device. This simplifies the structure, reduces energy consumption and production costs, and ensures that the two processes are connected synchronously, thereby improving the overall recycling efficiency.
[0015] As a further improvement to the above solution, a guide plate is fixedly connected to the inner wall of the box body near the crushing roller, and a discharge port is opened inside the box body near the guide plate.
[0016] The above technical solution guides the beverage bottles through a guide plate fixed on the inner wall of the box, so that they can fall accurately between the crushing rollers, preventing the beverage bottles from deviating. Finally, the flattened beverage bottles are discharged from the outlet, completing the recycling process.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0018] This invention involves feeding beverage bottles into the inlet at the top of the container. A motor on the support plate starts, driving a rotating rod inside the container. This rotating rod simultaneously drives the piercing rollers. A gear fixed to the outer wall of the rotating rod meshes with a first gear, causing the corresponding piercing rollers to rotate in opposite directions, piercing the beverage bottles. A separation plate rotates on the outer wall of the piercing rollers, positioned between every two piercing needles. This separation plate effectively prevents beverage bottles from sticking and getting stuck on the piercing rollers, significantly reducing the risk of equipment blockage and ensuring smooth piercing operations, thus improving the continuity of equipment operation. After the pierced bottle falls off the piercing rollers, it slides along the outer wall of the filter plate into the next process. Simultaneously, any residual liquid inside the bottle is separated by the filter plate and discharged from the outlet.
[0019] This invention uses a pulley to drive the first pulley to rotate via a toothed belt. The first pulley drives the first rotating rod to rotate inside the housing, simultaneously causing the crushing rollers to rotate synchronously. A second gear fixed to the outer wall of the first rotating rod meshes with a third gear to cause the two sets of crushing rollers to rotate relative to each other, flattening the beverage bottle. By using a single power source, the puncture and flattening components can operate simultaneously without the need for an additional drive device. This simplifies the structure, reduces energy consumption and production costs, and ensures that the two processes are synchronized, thereby improving the overall recycling efficiency. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the puncture component structure of this utility model;
[0022] Figure 3 This is a schematic diagram of the toothed belt structure of this utility model;
[0023] Figure 4 This is a schematic diagram of the flattening component structure of this utility model;
[0024] Figure 5 This is a schematic diagram of the cross-sectional structure of the box body of this utility model.
[0025] Explanation of key symbols:
[0026] 1. Box body; 2. Feed inlet; 3. Puncture assembly; 301. Support plate; 302. Motor; 303. Rotating rod; 304. Puncture roller; 305. Separating plate; 306. Gear; 307. First gear; 308. Filter plate; 309. Water outlet; 4. Flattening assembly; 401. Pulley; 402. Toothed belt; 403. First pulley; 404. First rotating rod; 405. Compactor roller; 406. Second gear; 407. Third gear; 5. Guide plate; 6. Discharge outlet. Detailed Implementation
[0027] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0028] Example:
[0029] Please combine Figure 1-5 This embodiment provides an intelligent recycling machine for puncturing and flattening beverage bottles, including a box 1, a feeding port 2 at the top of the box 1, a puncturing component 3 on the inner wall of the box 1, a flattening component 4 on the inner wall of the box 1, and the flattening component 4 located at the bottom of the puncturing component 3.
[0030] The puncture assembly 3 includes a support plate 301, a motor 302 fixedly connected to the outer wall of the support plate 301, a rotating rod 303 fixedly connected to the output end of the motor 302, a puncture roller 304 fixedly connected to the outer wall of the rotating rod 303, a separation plate 305 rotatably connected to the outer wall of the puncture roller 304, a gear 306 fixedly connected to the outer wall of the end of the rotating rod 303 away from the motor 302, a first gear 307 meshing with the gear 306, a filter plate 308 fixedly connected to the inner wall of the housing 1, and a water outlet 309 opened inside the side of the housing 1 near the filter plate 308.
[0031] The support plate 301 is fixedly connected to the outer wall of the box 1, the rotating rod 303 is rotatably connected to the inside of the box 1, and the separation plate 305 is fixedly connected to the inner wall of the box 1.
[0032] Motor 302 synchronously drives piercing roller 304 to rotate via rotating rod 303. Gear 306 fixed on the outer wall of rotating rod 303 meshes with first gear 307 to drive the corresponding piercing roller 304 to rotate synchronously in the opposite direction, piercing the beverage bottle. Separating plate 305 rotates on the outer wall of piercing roller 304. Separating plate 305 is set between every two piercing needles on piercing roller 304. Separating plate 305 can effectively prevent beverage bottles from sticking and getting stuck on piercing roller 304, greatly reducing the risk of equipment blockage, ensuring the smooth progress of the piercing process, thereby improving the continuity of equipment operation. After the pierced bottle falls off piercing roller 304, the bottle slides along the outer wall of filter plate 308 into the next process. At the same time, the residual liquid in the bottle is separated by filter plate 308 and discharged from outlet 309.
[0033] The flattening assembly 4 includes a pulley 401, which is fixedly connected to the outer wall of the rotating rod 303, and the pulley 401 is engaged with a toothed belt 402.
[0034] The toothed belt 402 is engaged with the first pulley 403, and the first pulley 403 is fixedly connected to the first rotating rod 404.
[0035] The first rotating rod 404 is rotatably connected inside the housing 1, and a rolling roller 405 is fixedly connected to the outer wall of the first rotating rod 404.
[0036] A second gear 406 is fixedly connected to the outer wall of the end of the first rotating rod 404 away from the first pulley 403, and the second gear 406 is meshed with a third gear 407.
[0037] The pulley 401 drives the first pulley 403 to rotate via the toothed belt 402. The first pulley 403 drives the first rotating rod 404 to rotate inside the housing 1, while simultaneously driving the crushing roller 405 to rotate synchronously. The second gear 406, fixed on the outer wall of the first rotating rod 404, meshes with the third gear 407 to make the two sets of crushing rollers 405 rotate relative to each other, flattening the beverage bottle. By using a single power source, the puncture component 3 and the flattening component 4 can operate simultaneously without the need for an additional drive device. This simplifies the structure, reduces energy consumption and production costs, and ensures that the two processes are connected synchronously, thereby improving the overall recycling efficiency.
[0038] A guide plate 5 is fixedly connected to the inner wall of the box body 1 near the crushing roller 405, and a discharge port 6 is opened inside the box body 1 near the guide plate 5.
[0039] The implementation principle of the intelligent recycling machine for puncturing and flattening beverage bottles in this embodiment is as follows: After a person puts a beverage bottle into the feed port 2 at the top of the box 1, the motor 302 fixed on the support plate 301 is started. The motor 302 drives the rotating rod 303 to rotate inside the box 1. At the same time, the rotating rod 303 synchronously drives the puncturing roller 304 to rotate. The gear 306 fixed on the outer wall of the rotating rod 303 meshes with the first gear 307 to drive the corresponding puncturing roller 304 to rotate synchronously in the opposite direction, thus puncturing the beverage bottle. The puncture is performed by rotating a separation plate 305 on the outer wall of the puncture roller 304. The separation plate 305 is positioned between every two puncture needles on the puncture roller 304. The separation plate 305 effectively prevents beverage bottles from sticking and getting stuck on the puncture roller 304, significantly reducing the risk of equipment blockage and ensuring smooth puncture operation, thereby improving the continuity of equipment operation. After the punctured bottle falls off the puncture roller 304, it slides along the outer wall of the filter plate 308 into the next process, while the residual liquid inside the bottle is filtered. After the water plate 308 separates, the water is discharged from the outlet 309. When the punctured beverage bottle falls onto the surface of the crushing roller 405, the rotating rod 303 drives the pulley 401 on the outer wall to rotate synchronously. The pulley 401 drives the first pulley 403 to rotate through the toothed belt 402. The first pulley 403 drives the first rotating rod 404 to rotate inside the housing 1, while simultaneously driving the crushing roller 405 to rotate synchronously. The second gear 406 fixed on the outer wall of the first rotating rod 404 meshes with the third gear 407 to make the two sets of crushing rollers 405 rotate synchronously. The relative rotation of components 5 flattens the beverage bottles. The puncture component 3 and the flattening component 4 operate simultaneously through a single power source, eliminating the need for additional drive devices. This simplifies the structure, reduces energy consumption and production costs, and ensures that the two processes are synchronized, improving overall recycling efficiency. The guide plate 5 fixed on the inner wall of the box 1 guides the beverage bottles, ensuring that they fall precisely between the crushing rollers 405 and preventing them from deviating. Finally, the flattened beverage bottles are discharged from the outlet 6, completing the recycling process.
[0040] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. A smart recycling machine for puncturing and flattening beverage bottles, characterized in that, Includes a box body (1), the top of the box body (1) is provided with a feed inlet (2), the inner wall of the box body (1) is provided with a piercing component (3), the inner wall of the box body (1) is provided with a flattening component (4), and the flattening component (4) is located at the bottom of the piercing component (3); The puncture assembly (3) includes a support plate (301), a motor (302) is fixedly connected to the outer wall of the support plate (301), a rotating rod (303) is fixedly connected to the output end of the motor (302), a puncture roller (304) is fixedly connected to the outer wall of the rotating rod (303), a separation plate (305) is rotatably connected to the outer wall of the puncture roller (304), a gear (306) is fixedly connected to the outer wall of the rotating rod (303) away from the motor (302), a first gear (307) is meshed with the gear (306), a filter plate (308) is fixedly connected to the inner wall of the box (1), and a water outlet (309) is opened inside the side of the box (1) near the filter plate (308).
2. The intelligent recycling machine for puncturing and flattening beverage bottles as described in claim 1, characterized in that: The support plate (301) is fixedly connected to the outer wall of the box (1), the rotating rod (303) is rotatably connected to the inside of the box (1), and the separation plate (305) is fixedly connected to the inner wall of the box (1).
3. The intelligent recycling machine for puncturing and flattening beverage bottles as described in claim 2, characterized in that: The flattening assembly (4) includes a pulley (401), which is fixedly connected to the outer wall of the rotating rod (303), and the pulley (401) is engaged with a toothed belt (402).
4. The intelligent recycling machine for puncturing and flattening beverage bottles as described in claim 3, characterized in that: The toothed belt (402) is engaged with a first pulley (403), and a first rotating rod (404) is fixedly connected inside the first pulley (403).
5. The intelligent recycling machine for puncturing and flattening beverage bottles as described in claim 4, characterized in that: The first rotating rod (404) is rotatably connected inside the box (1), and a rolling roller (405) is fixedly connected to the outer wall of the first rotating rod (404).
6. The intelligent recycling machine for puncturing and flattening beverage bottles as described in claim 5, characterized in that: The outer wall of the end of the first rotating rod (404) away from the first pulley (403) is fixedly connected to a second gear (406), and the second gear (406) is meshed with a third gear (407).
7. The intelligent recycling machine for puncturing and flattening beverage bottles as described in claim 5, characterized in that: A guide plate (5) is fixedly connected to the inner wall of the box (1) near the rolling roller (405), and a discharge port (6) is opened inside the box (1) near the guide plate (5).