A device capable of improving the uniformity of mold temperature
Patent Information
- Application Number
- CN202521990431.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-09-16
AI Technical Summary
[0003]然而,电加热模具亦存在一个致命缺陷:模具的温度均匀性差,其中部无散热条件,在持续的加热中温度明显偏高
该装置中的柱状散热器均匀分布在模具上表面且能调节散热效率,通过调节各柱状散热器的散热效率,能够在提高模具中部高温区的散热速度的同时保持或降低模具边缘低温区的散热速度,从而能使模具高温区与非高温区的温度尽量保持一致,进而能提高模具整体温度的均匀性。并且,通过在模具侧表面上贴设保温板,也能降低模具低温区的散热速度,从而进一步使模具高温区与非高温区的温度尽量保持一致。
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Figure CN224809866U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mold temperature control technology, and in particular to a device that can improve the temperature uniformity of molds. Background Technology
[0002] Heated molds are key equipment in industrial production for material forming. Their core principle is to achieve and maintain the required process temperature through energy conversion and heat transfer, combined with precise temperature control. Currently, the two most common mold heating methods are oil heating and electric heating. Oil-heated molds offer good temperature uniformity within the mold cavity, but are prone to environmental pollution due to oil leakage, and require preheating of the oil medium, resulting in a long start-up time. In contrast, electric-heated molds do not have the problem of oil pollution and offer a faster heating rate.
[0003] However, electrically heated molds also have a fatal flaw: poor temperature uniformity, with no heat dissipation in the middle, resulting in significantly higher temperatures during continuous heating. Utility Model Content
[0004] The purpose of this invention is to provide a device that can improve the temperature uniformity of a mold, which can adjust the heat dissipation efficiency of various parts of the mold as needed, thereby improving the temperature uniformity of the mold.
[0005] The technical solution of this utility model to solve the above-mentioned technical problems is: a device that can improve the temperature uniformity of a mold, including a number of columnar radiators that are vertically installed on the upper surface of the mold and can adjust the heat dissipation efficiency, and the number of columnar radiators are evenly distributed on the entire upper surface of the mold; it also includes a heat insulation board attached to the side surface of the mold.
[0006] As a further improvement of this utility model, the columnar radiator includes a heat-conducting column arranged along its axial direction, the lower end of the heat-conducting column is fixedly connected to the mold, and the heat-conducting column is sleeved with a heat insulation tube that is clearance-fitted to it. An air inlet is provided on the lower side wall of the heat insulation pipe, and an adjustment plug that can be adjusted up and down is inserted into the upper end of the heat insulation pipe. The lower side wall of the adjustment plug and the inner wall of the heat insulation pipe are sealed with a conical surface. The top of the adjustment plug is also provided with an air outlet channel that extends downward to its sealing conical surface.
[0007] As a further improvement of this utility model, the heat-conducting column is fixedly connected to the mold through a fixed base at its lower end, and the heat-conducting column is also fixedly connected to the heat insulation pipe through a cross-shaped connector at its upper end.
[0008] As a further improvement of this utility model, the fixed base is fixedly connected to the mold by screws, and the cross-shaped connector is threadedly connected to the heat insulation pipe by the external thread provided on its protruding end face.
[0009] As a further improvement of this utility model, heat-conducting fins are also provided on the outer wall of the middle part of the heat-conducting column.
[0010] As a further improvement of this utility model, there are multiple air inlets, and the multiple air inlets are arranged symmetrically around the axis of the heat insulation tube.
[0011] As a further improvement of this utility model, there are multiple air outlet channels, and the multiple air outlet channels are arranged symmetrically around the axis of the adjusting plug.
[0012] As a further improvement of this utility model, the upper side wall of the adjusting plug and the inner wall of the heat insulation pipe are threaded together.
[0013] As a further improvement of this utility model, the heat insulation pipe is a ceramic pipe; the adjusting plug is a ceramic plug.
[0014] Beneficial effects Compared with the prior art, the advantages of the device of this utility model that can improve the temperature uniformity of the mold are as follows: The device features columnar heat sinks evenly distributed across the upper surface of the mold, with adjustable heat dissipation efficiency. By adjusting the efficiency of each columnar heat sink, the heat dissipation rate in the high-temperature zone at the center of the mold can be increased while maintaining or decreasing the heat dissipation rate in the low-temperature zone at the mold edge. This ensures that the temperature of the high-temperature zone and the non-high-temperature zone of the mold remains as consistent as possible, thereby improving the overall temperature uniformity of the mold. Furthermore, by attaching insulation plates to the side surfaces of the mold, the heat dissipation rate in the low-temperature zone can also be reduced, further ensuring that the temperature of the high-temperature zone and the non-high-temperature zone remains as consistent as possible.
[0015] The present invention will become clearer from the following description and in conjunction with the accompanying drawings, which are used to explain the embodiments of the present invention. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a diagram showing the usage state of this utility model; Figure 2This is a schematic diagram of the internal structure of the columnar radiator of this utility model.
[0018] Wherein: 1-Columnar radiator; 2-Insulation pipe; 21-Air inlet; 3-Heat-conducting column; 31-Fixed base; 32-Heat-conducting fins; 33-T-shaped connector; 4-Adjusting plug; 41-Air outlet channel; 42-Conical sealing part; 5-Mold; 6-Insulation board. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; of course, they can also refer to a mechanical connection or an electrical connection; furthermore, they can refer to a direct connection, an indirect connection through an intermediate medium, or a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0021] Embodiments of the present invention will now be described with reference to the accompanying drawings.
[0022] Example: The specific embodiments of this utility model are as follows: Figure 1 As shown, a device for improving the temperature uniformity of a mold includes several vertically mounted columnar radiators 1 on the upper surface of the mold 5, which are adjustable in heat dissipation efficiency. In this embodiment, the columnar radiators 1 are arranged in a rectangular array and evenly distributed across the entire upper surface of the mold 5. Furthermore, the device also includes insulation plates 6 attached to the side surfaces of the mold 5.
[0023] In use, first adjust the heat dissipation efficiency of each columnar heat sink 1 according to the distribution of the high-temperature zone of the mold 5. Taking this embodiment as an example, since the middle of the mold 5 is a high-temperature zone, increase the heat dissipation efficiency of the columnar heat sink 1 in the middle of the upper surface of the mold 5 to enable it to dissipate heat faster. At the same time, maintain or reduce the heat dissipation efficiency of the columnar heat sink 1 around the upper surface of the mold 5 to maintain or reduce the heat dissipation rate around the upper surface of the mold 5. Furthermore, attach a heat insulation plate 6 to the side surface of the mold 5 to further reduce the heat dissipation rate of the low-temperature zone at the edge of the mold 5.
[0024] Therefore, this device can keep the temperature of the high-temperature zone and the non-high-temperature zone of the mold 5 as consistent as possible, thereby improving the overall temperature uniformity of the mold 5.
[0025] Regarding the structure of columnar radiator 1, as follows: Figure 2 As shown, the columnar heat sink 1 includes a heat-conducting column 3 arranged along its axial direction. The lower end of the heat-conducting column 3 is fixedly connected to the mold 5, allowing heat from the mold 5 to be transferred into the columnar heat sink 1. Simultaneously, a heat-insulating tube 2, with a clearance fit, is fitted around the heat-conducting column 3 to prevent heat from radiating to the surrounding area of the columnar heat sink 1, thus preventing interference with the normal operation of adjacent columnar heat sinks 1. In this embodiment, the overall height of the columnar heat sink 1 is 200mm-300mm.
[0026] To achieve adjustable heat dissipation, an air inlet 21 is provided on the lower side wall of the heat insulation pipe 2, and an adjustable plug 4, capable of vertical adjustment, is inserted into the upper end of the heat insulation pipe 2. The lower side wall of the adjustable plug 4 and the inner wall of the heat insulation pipe 2 are sealed with a conical surface. Furthermore, the top of the adjustable plug 4 is provided with an air outlet channel 41 extending downwards to its sealing conical surface. In this embodiment, there are multiple air inlets 21, and these multiple air inlets 21 are symmetrically arranged around the axis of the heat insulation pipe 2. There are multiple air outlet channels 41, and these multiple air outlet channels 41 are symmetrically arranged around the axis of the adjustable plug 4.
[0027] By moving the adjusting plug 4 upwards, a gap is created between the lower sidewall of the adjusting plug 4 and the inner wall of the heat insulation pipe 2, thus connecting the air outlet duct 41 with the air inlet 21. When the air outlet duct 41 is connected to the air inlet 21, a chimney effect is generated inside the columnar radiator 1, causing airflow to pass through the gap between the heat-conducting column 3 and the heat insulation pipe 2, thereby carrying away the heat on the heat-conducting column 3. Furthermore, as the adjusting plug 4 is moved further upwards, the gap between the lower sidewall of the adjusting plug 4 and the inner wall of the heat insulation pipe 2 increases, which can further increase the airflow of the air outlet duct 41, thereby improving the heat dissipation efficiency of the columnar radiator 1. Similarly, if the adjusting plug 4 is moved downwards, the heat dissipation efficiency of the columnar radiator 1 can be reduced until the air outlet duct 41 no longer dissipates air for heat dissipation. Thus, the columnar radiator 1 can achieve adjustable heat dissipation efficiency.
[0028] To connect the heat-conducting pillar 3 to the mold 5, the heat-conducting pillar 3 is fixedly connected to the mold 5 via a fixed base 31, which is an integral structure with the heat-conducting pillar 3, located at its lower end. Specifically, the fixed base 31 is fixedly connected to the mold 5 with screws. Simultaneously, to improve the heat conduction efficiency of the heat-conducting pillar 3, a copper sheet is placed between the fixed base 31 and the mold 5 for heat conduction, thereby enhancing its thermal conductivity.
[0029] To achieve a fixed connection between the heat-conducting column 3 and the heat insulation pipe 2, the heat-conducting column 3 is also fixedly connected to the heat insulation pipe 2 via a cross-shaped connector 33 located at its upper end. Specifically, the cross-shaped connector 33 is threadedly connected to the heat insulation pipe 2 via an external thread on its protruding end face. The cross-shaped connector 33 is used because this structure of connector does not affect the airflow.
[0030] To further improve heat dissipation efficiency, heat-conducting fins 32 are also provided on the outer wall of the middle part of the heat-conducting column 3. Through the heat-conducting fins 32, the airflow can better remove the heat from the heat-conducting column 3, thereby improving the heat dissipation efficiency of the columnar radiator 1.
[0031] Furthermore, regarding how the vertical position of the adjusting plug 4 is adjustable, in this embodiment, the upper sidewall of the adjusting plug 4 is threadedly connected to the inner wall of the insulation pipe 2. This threaded connection allows for vertical adjustment of the adjusting plug 4 by turning it, with high precision. Correspondingly, to accommodate this structure, a conical sealing portion 42 with a gradually increasing cross-sectional area from top to bottom is provided at the lower part of the adjusting plug 4. The sidewall of the conical sealing portion 42 forms a conical surface seal with the inner wall of the insulation pipe 2.
[0032] In addition, it is important to note that: In this embodiment, the heat insulation pipe 2 is a ceramic pipe; the adjusting plug 4 is a ceramic plug. Of course, in actual production, the heat insulation pipe 2 and the adjusting plug 4 can also be made of other heat insulation materials. This design is to reduce the thermal conductivity of the heat insulation pipe 2 and the adjusting plug 4 themselves, so that when the adjusting plug 4 and the heat insulation pipe 2 are sealed together without air flow, there will be no significant heat loss, thereby improving the controllability of heat dissipation efficiency.
[0033] The present invention has been described above in conjunction with the preferred embodiments, but the present invention is not limited to the embodiments disclosed above, but should cover various modifications and equivalent combinations made in accordance with the essence of the present invention.
Claims
1. A device for improving the temperature uniformity of a mold, characterized in that, It includes several columnar radiators (1) that are vertically installed on the upper surface of the mold (5) and can adjust the heat dissipation efficiency, and the columnar radiators (1) are evenly distributed on the entire upper surface of the mold (5); it also includes a heat insulation plate (6) attached to the side surface of the mold (5).
2. The device for improving mold temperature uniformity according to claim 1, characterized in that, The columnar radiator (1) includes a heat-conducting column (3) arranged along its axial direction. The lower end of the heat-conducting column (3) is fixedly connected to the mold (5), and the heat-conducting column (3) is fitted with a heat insulation tube (2) with a clearance fit. An air inlet (21) is provided on the lower side wall of the heat insulation pipe (2). An adjustment plug (4) that can be adjusted up and down is inserted into the upper end of the heat insulation pipe (2). The lower side wall of the adjustment plug (4) and the inner wall of the heat insulation pipe (2) are sealed with a conical surface. The top of the adjustment plug (4) is also provided with an air outlet channel (41) that extends downward to its sealing conical surface.
3. The device for improving mold temperature uniformity according to claim 2, characterized in that, The heat-conducting column (3) is fixedly connected to the mold (5) through the fixed base (31) at its lower end, and the heat-conducting column (3) is also fixedly connected to the heat insulation pipe (2) through the cross-shaped connector (33) at its upper end.
4. The device for improving mold temperature uniformity according to claim 3, characterized in that, The fixed base (31) is fixedly connected to the mold (5) by screws, and the cross-shaped connector (33) is threadedly connected to the heat insulation pipe (2) by the external thread provided on its protruding end face.
5. The device for improving mold temperature uniformity according to claim 2, 3, or 4, characterized in that, The outer wall of the middle part of the heat-conducting column (3) is also provided with heat-conducting fins (32).
6. The device for improving mold temperature uniformity according to claim 2, characterized in that, There are multiple air inlets (21), and the multiple air inlets (21) are arranged symmetrically around the axis of the heat insulation pipe (2).
7. The device for improving mold temperature uniformity according to claim 2 or 6, characterized in that, There are multiple air outlet channels (41), and the multiple air outlet channels (41) are arranged symmetrically around the axis of the adjusting plug (4).
8. The device for improving mold temperature uniformity according to claim 2, characterized in that, The upper side wall of the adjusting plug (4) is threadedly connected to the inner wall of the heat insulation pipe (2).
9. The device for improving mold temperature uniformity according to claim 2, characterized in that, The heat insulation pipe (2) is a ceramic pipe; the adjusting plug (4) is a ceramic plug.