A cable cooling device
Patent Information
- Application Number
- CN202521982337.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-09-16
AI Technical Summary
[0003]然而,上述直槽式冷却加简单除水的组合普遍存在在有限产线长度内难以同时保证冷却均匀性与除水稳定性的问题:气刀类除水对喷嘴间隙、压力和线缆直径高度敏感,兼容性差且噪声高;接触式擦拭件吸水后饱和、污染,需频繁人工更换或拧干,且难以在短时间内再生干燥,导致残水携带进入后续涂覆、缠绕或收线工序,产生水印、起泡或锈蚀隐患
[0027]1、线缆穿过上下两组循环擦拭吸水装置之间,控制伺服电缸根据预设线缆直径参数启动,带动顶部的自动烘干循环擦拭机构在导向滑杆和连接支板之间的滑动配合下向下移动,使上下两组循环擦拭吸水装置的海绵吸水层与线缆表面接触,此时,电机驱动主动辊低速旋转,带动循环橡胶带在从动辊的配合下进行循环运动,海绵吸水层在与线缆表面摩擦过程中吸附残留水分,吸水后的海绵吸水层随循环橡胶带渐渐移动至加热烘干区域,加热丝安装框内的电加热丝与风扇协同工作,向吸水后的海绵吸水层表面吹送热风,对海绵吸水层进行烘干,使海绵吸水层可持续对线缆表面残留的水分进行吸收,经过吸水和擦拭的线缆在出冷却槽后即可进入下一工序而无需额外晾置,有效提升生产连续性与效率,相较于现有技术,既实现了低噪音、同时通过伺服电缸驱动与导向滑杆的支撑,可对上下两组自动烘干循环擦拭机构之间的间距进行调节,保证不同直径线缆均能稳定通过且除水效果一致,实现了高兼容性,同时循环橡胶带上的海绵吸水层又可以连续使用,自动干燥,保持较低的吸水饱和率,保证对线缆外表残留水分的擦拭吸附效果。
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Figure CN224810059U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of cooling devices, specifically relating to a cable cooling device. Background Technology
[0002] After extrusion molding (including cross-linked / non-cross-linked), cables need to be cooled immediately to stabilize the outer diameter and suppress internal stress. In industrial production, water tank cooling and online dehydration are commonly used before subsequent coating, winding, or take-up processes. Existing production lines mostly use a straight-slot water-cooling structure: water enters / exits at one or both ends, and the cable is cooled through directional or turbulent heat exchange within the tank; air knives or contact scrapers are usually used at the exit of the tank to remove surface water.
[0003] However, the combination of straight-slot cooling and simple dewatering generally has the problem of not being able to simultaneously ensure cooling uniformity and dewatering stability within a limited production line length: air knife dewatering is highly sensitive to nozzle gap, pressure and cable diameter, has poor compatibility and high noise; contact wiping parts become saturated and contaminated after absorbing water, requiring frequent manual replacement or wringing, and are difficult to regenerate and dry in a short time, causing residual water to be carried into subsequent coating, winding or winding processes, resulting in watermarks, blistering or rust hazards. Utility Model Content
[0004] To address the above problems, the purpose of this utility model is to provide a cable cooling device that, compared with the prior art, achieves low noise, ensures stable passage of cables of different diameters with consistent water removal effect, achieves high compatibility, and allows the sponge absorbent layer on the circulating rubber belt to be used continuously, automatically drying and maintaining a low water absorption saturation rate, thus ensuring the wiping and adsorption effect on residual moisture on the cable surface.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a cable cooling device, including a bottom support, a cooling trough installed on the top of the bottom support, steering guide wheel modules at both ends of the cooling trough, an interlaced guide wheel group on the inner side of the cooling trough, cooling water circulation modules connected to both sides of the cooling trough, a cable dewatering device installed at one end of the cooling trough, the cable dewatering device including a connecting support plate connected to the cooling trough, a servo electric cylinder installed on the top of the connecting support plate, the piston rod of the servo electric cylinder being connected to a set of automatic drying and circulating wiping mechanisms at its top end, and one end of the connecting support plate also being connected to a set of automatic drying and circulating wiping mechanisms, the automatic drying and circulating wiping mechanism including a mounting plate, a circulating wiping and water absorption device on the side of the mounting plates of the upper and lower sets of automatic drying and circulating wiping mechanisms facing each other, a heating wire mounting frame penetrating and installed between the top and bottom of the mounting plate, an electric heating wire installed inside the heating wire mounting frame, and a fan installed at the end of the heating wire mounting frame away from the mounting plate.
[0006] The beneficial effects of this utility model are as follows: When the cable passes between the upper and lower sets of circulating wiping and water-absorbing devices, the control servo cylinder starts according to the preset cable diameter parameters, driving the top automatic drying and circulating wiping mechanism to move downward under the sliding cooperation between the guide slide rod and the connecting support plate, so that the sponge water-absorbing layer of the upper and lower sets of circulating wiping and water-absorbing devices contacts the surface of the cable. At this time, the motor drives the active roller to rotate at a low speed, driving the circulating rubber belt to circulate under the cooperation of the driven roller. The sponge water-absorbing layer absorbs residual moisture during the friction with the cable surface. After absorbing water, the sponge water-absorbing layer gradually moves to the heating and drying area with the circulating rubber belt. The electric heating wire in the heating wire mounting frame works in conjunction with the fan to heat the surface of the sponge water-absorbing layer after it has absorbed water. Hot air is blown from the surface to dry the sponge absorbent layer, allowing it to continuously absorb residual moisture from the cable surface. After absorbing and wiping, the cable can proceed to the next process without additional drying after exiting the cooling tank, effectively improving production continuity and efficiency. Compared to existing technologies, this method achieves low noise and, through servo cylinder drive and guide slide support, allows adjustment of the spacing between the upper and lower automatic drying and wiping mechanisms, ensuring stable passage of cables of different diameters with consistent water removal effects, achieving high compatibility. At the same time, the sponge absorbent layer on the circulating rubber belt can be used continuously and automatically dried, maintaining a low water saturation rate to ensure effective wiping and adsorption of residual moisture on the cable surface.
[0007] To import and export cables:
[0008] As a further improvement to the above technical solution: the steering guide wheel module includes guide wheel brackets fixed to the top of both ends of the cooling tank, an inlet and outlet guide wheel is installed on the top side of the guide wheel bracket, and a steering guide wheel is installed on the bottom side of the guide wheel bracket.
[0009] First, the cable is introduced through the inlet / outlet guide wheel at the beginning of the cooling tank. Then, it turns downwards by 90 degrees and is introduced into the groove of the steering guide wheel. It then turns horizontally by 90 degrees. Subsequently, the cable is interlaced and passed around each guide wheel of the interlaced guide wheel group, so that the cable travels in an "S" shaped path. Finally, it is introduced into the steering guide wheel module located at the other end of the cooling tank. After the cable is introduced into the groove of the steering guide wheel, it turns upwards by 90 degrees and is introduced into the groove of the inlet / outlet guide wheel. Then, it turns 90 degrees in the output direction, so that the cable passes between the circulating rubber belts of the upper and lower automatic drying and wiping mechanisms.
[0010] As a further improvement to the above technical solution: the cooling water circulation module includes a circulating outflow water tank installed on one side of the cooling tank and a circulating input water tank installed on the other side of the cooling tank. The bottom of the circulating outflow water tank is connected to a confluence pipe, and the bottom of the circulating input water tank is connected to a branch pipe. The other end of the confluence pipe and the other end of the branch pipe are respectively connected to the return port and the output port of the chiller.
[0011] To allow the cooling water to flow as a surface fluid in the cooling tank:
[0012] As a further improvement to the above technical solution: the circulating outflow water tank and the circulating inflow water tank cover 90% of the length of the cooling tank.
[0013] The beneficial effects of this improvement are as follows: the circulating outflow water tank and the circulating inflow water tank cover 90% of the length of the cooling tank. The cooling water enters the cooling tank and forms a thin layer of water flow, which flows evenly towards the circulating outflow water tank along the full width of the cooling tank sidewall. After flowing through the circulating outflow water tank to the confluence pipe, it flows back to the chiller for cooling again. Through this design, the flow path of the low-temperature cooling water in the cooling tank is shortened. Compared with the point-like water inlet method that flows from one end of the cooling tank to the other, this device allows the cooling water to be injected into the cooling tank at different positions at the same time, forming an approximately planar fluid injection structure.
[0014] For the circulation of cooling water:
[0015] As a further improvement to the above technical solution: both the merging pipe and the branching pipe include multiple vertical pipes. The top of the vertical pipe of the merging pipe and the top of the vertical pipe of the branching pipe are respectively connected to the bottom of the circulating outflow tank and the circulating inflow tank. The bottom of the multiple vertical pipes is connected to a horizontal pipe, and the bottom of the horizontal pipe is connected to the chiller through a pipe.
[0016] The chiller is used to cool the cooling water and deliver the low-temperature cooling water evenly into the cooling tank through multiple vertical pipes of the branch pipe. The cooling water circulating out of the cooling tank is evenly discharged through multiple vertical pipes of the confluence pipe.
[0017] To enhance the support strength for the automatic drying and wiping mechanism above:
[0018] As a further improvement to the above technical solution: a guide slide rod is provided through and slidably between the top and bottom of the connecting support plate, and the top end of the guide slide rod is connected to a set of automatic drying and cyclic wiping mechanisms located at the top end of the piston rod of the servo electric cylinder.
[0019] The beneficial effect of this improvement is that the guide slide can move along with the automatic drying and wiping mechanism located above, driven by the servo electric cylinder, thereby enhancing the support strength of the automatic drying and wiping mechanism above.
[0020] To prevent the circulating rubber belt from detaching:
[0021] As a further improvement to the above technical solution: the circulating wiping and water absorption device includes two sets of support seats. On one side of the two sets of support seats located on the same mounting plate, an active roller and a driven roller are rotatably installed respectively. One end of the active roller and the driven roller is threaded with a locking bolt. A limiting plate is sleeved on the outside of the locking bolt. A circulating rubber belt is sleeved on the outside of the active roller and the driven roller. A sponge water absorption layer is provided on the outside of the circulating rubber belt.
[0022] The beneficial effects of this improvement are as follows: the locking bolt is used to fix the limiting plate, which limits the circulation rubber belt and prevents it from falling off the driving roller and driven roller during operation. When the circulation rubber belt needs to be replaced, the locking bolt can be unscrewed to release the limiting plate and remove the circulation rubber belt.
[0023] To drive the movement of the circulating rubber belt:
[0024] As a further improvement to the above technical solution: a motor is installed on one side of the support base where the active roller is located, and the output end of the motor is connected to the active roller.
[0025] The motor drives the active roller to rotate, which in turn drives the circulating rubber belt to circulate in cooperation with the driven roller.
[0026] In summary, the beneficial effects of this case are as follows:
[0027] 1. The cable passes between the upper and lower sets of circulating wiping and water-absorbing devices. The control servo cylinder starts according to the preset cable diameter parameters, driving the top automatic drying and circulating wiping mechanism to move downwards under the sliding cooperation between the guide slide rod and the connecting support plate. This brings the sponge absorbent layer of the upper and lower sets of circulating wiping and water-absorbing devices into contact with the cable surface. At this time, the motor drives the active roller to rotate at a low speed, driving the circulating rubber belt to circulate under the cooperation of the driven roller. The sponge absorbent layer absorbs residual moisture during the friction with the cable surface. After absorbing water, the sponge absorbent layer gradually moves to the heating and drying area with the circulating rubber belt. The electric heating wire in the heating wire mounting frame works in conjunction with the fan to blow hot air onto the surface of the sponge absorbent layer after it has absorbed water. The process involves drying the sponge absorbent layer, allowing it to continuously absorb residual moisture from the cable surface. After absorbing and wiping, the cable can proceed to the next process immediately after exiting the cooling tank without additional drying, effectively improving production continuity and efficiency. Compared to existing technologies, this method achieves low noise and, through servo cylinder drive and guide slide support, allows adjustment of the spacing between the upper and lower automatic drying and wiping mechanisms. This ensures stable passage of cables of different diameters with consistent water removal, achieving high compatibility. Simultaneously, the sponge absorbent layer on the circulating rubber belt can be used continuously and automatically dried, maintaining a low water saturation rate to ensure effective wiping and adsorption of residual moisture on the cable surface.
[0028] 2. The circulating input water tank and the circulating output water tank are installed on both sides of the cooling tank, covering a certain percentage of the cooling tank's length. After the refrigeration cycle starts, the low-temperature cooling water output from the chiller enters the circulating input water tank through a branch pipe. The cooling water forms a thin layer of water flow in the cooling tank and flows evenly towards the circulating output water tank along the entire width of the cooling tank sidewall. After flowing through the circulating output water tank, it merges into the confluence pipe and flows back to the chiller for further cooling. This design shortens the flow path of the low-temperature cooling water in the cooling tank. Compared to the point-like water inlet method where water flows from one end of the cooling tank to the other, this device allows cooling water to be injected into the cooling tank body at different locations simultaneously, forming an approximately planar fluid injection structure. This effectively balances the water flow velocity and temperature distribution. Through the isobaric branching of the circulating input water tank and the concentrated return of the circulating output water tank, the cooling water achieves a more efficient cooling effect. Together, they form a highly efficient and uniform cold water flow path, which not only effectively avoids the problem of "temperature dead zones" where the cooling water is locally overcooled or overheated in the cooling tank, but also reduces the temperature difference between the cooling water flowing into and out of the cooling tank, thereby improving the chiller's cooling efficiency and keeping the cooling system in a dynamic thermal equilibrium state. By creating a cooling environment with a gentle temperature gradient, consistent water flow speed, and high cold water utilization rate in the cooling tank, the high-temperature cable, driven by the traction mechanism, is guided by the staggered guide wheel group to pass through the cooling water in an "S" shaped path. Compared to passing through the cooling water in a straight path, this extends the time the cable stays in the cooling tank, thus making the heat exchange process of the cable in the entire cooling tank stable, uniform, and sufficient, improving the cooling effect, and significantly reducing water energy waste and structural thermal shock risks.
[0029] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description
[0030] Figure 1 This is a schematic diagram of one side of the isometric structure of this utility model;
[0031] Figure 2 This is an isometric view of the other side of this utility model;
[0032] Figure 3 This is a cross-sectional schematic diagram of the cooling tank in this utility model;
[0033] Figure 4 This is a schematic diagram of the cable travel path in the cooling tank of this utility model;
[0034] Figure 5 This is an isometric sectional and exploded view of the cable dewatering device of this utility model;
[0035] Figure 6 This is a side sectional view of the cable dewatering device of this utility model;
[0036] In the diagram: 1. Bottom support; 2. Cooling tank; 3. Steering guide wheel module; 31. Guide wheel bracket; 32. Inlet / outlet guide wheel; 33. Steering guide wheel; 4. Interlaced guide wheel assembly; 5. Cooling water circulation module; 51. Circulating outflow water tank; 52. Confluence pipe; 53. Circulating inflow water tank; 54. Diversion pipe; 55. Chiller; 6. Cable dehydration device; 61. Connecting support plate; 62. Servo electric cylinder; 63. Guide slide bar; 64. Automatic drying and circulating wiping mechanism; 641. Mounting plate; 642. Support base; 643. Driven roller; 644. Driven roller; 645. Locking bolt; 646. Limiting plate; 647. Circulating rubber belt; 648. Sponge absorbent layer; 649. Heating wire mounting frame; 6410. Electric heating wire; 6411. Fan; 6412. Motor. Detailed Implementation
[0037] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of the present invention in any way.
[0038] like Figures 1-6 As shown, a cable cooling device includes a bottom support 1, a cooling tank 2 mounted on the top of the bottom support 1, guide wheel modules 3 at both ends of the top of the cooling tank 2, an interlaced guide wheel group 4 on the inner side of the cooling tank 2, cooling water circulation modules 5 connected to both sides of the cooling tank 2, and a cable dewatering device 6 mounted on one end of the cooling tank 2. The cable dewatering device 6 includes a connecting support plate 61 connected to the cooling tank 2, a servo electric cylinder 62 mounted on the top of the connecting support plate 61, and an automatic drying and circulating wiping system at the top of the piston rod of the servo electric cylinder 62. The mechanism 64 is connected, and one end of the connecting support plate 61 is also connected to a set of automatic drying and circulating wiping mechanisms 64. The automatic drying and circulating wiping mechanism 64 includes a mounting plate 641. The mounting plates 641 of the upper and lower sets of automatic drying and circulating wiping mechanisms 64 are provided with circulating wiping and water absorption devices on the side facing each other. A heating wire mounting frame 649 is installed through and installed between the top and bottom of the mounting plate 641. An electric heating wire 6410 is installed inside the heating wire mounting frame 649. A fan 6411 is installed at the end of the heating wire mounting frame 649 away from the mounting plate 641.
[0039] The cable passes between the upper and lower sets of circulating wiping and water-absorbing devices. The servo cylinder 62 is activated according to the preset cable diameter parameters, driving the top automatic drying and circulating wiping mechanism 64 to move downwards under the sliding cooperation between the guide slide rod 63 and the connecting support plate 61. This causes the sponge absorbent layer 648 of the upper and lower sets of circulating wiping and water-absorbing devices to contact the cable surface. At this time, the motor 6412 drives the active roller 643 to rotate at low speed, driving the circulating rubber belt 647 to circulate under the cooperation of the driven roller 644. The sponge absorbent layer 648 absorbs residual moisture during friction with the cable surface. After absorbing moisture, the sponge absorbent layer 648 gradually moves to the heating and drying area with the circulating rubber belt 647. The electric heating wire 6410 in the heating wire mounting frame 649 works in conjunction with the fan 6411 to heat the absorbed moisture from the sponge absorbent layer. Hot air is blown onto the surface of the sponge absorbent layer 648 to dry it, allowing the sponge absorbent layer 648 to continuously absorb residual moisture from the cable surface. After being absorbed and wiped, the cable can enter the next process immediately after exiting the cooling tank without additional drying, effectively improving production continuity and efficiency. Compared with existing technologies, this method achieves low noise and, through the drive of the servo electric cylinder 62 and the support of the guide slide rod 63, the spacing between the upper and lower automatic drying and wiping mechanisms 64 can be adjusted to ensure that cables of different diameters can pass through stably and with consistent water removal effect, achieving high compatibility. At the same time, the sponge absorbent layer 648 on the circulating rubber belt 647 can be used continuously and automatically dried, maintaining a low water absorption saturation rate to ensure the wiping and adsorption effect on residual moisture on the cable surface.
[0040] The steering guide wheel module 3 includes a guide wheel bracket 31 fixed to the top of both ends of the cooling tank 2. An inlet and outlet guide wheel 32 is installed on the top side of the guide wheel bracket 31, and a steering guide wheel 33 is installed on the bottom side of the guide wheel bracket 31.
[0041] First, the cable is introduced through the inlet / outlet guide wheel 32 at the starting end of the cooling tank 2, then turns downward 90 degrees and is introduced into the groove of the steering guide wheel 33, making a horizontal 90-degree turn. Then, the cable is sequentially crossed and passed around each guide wheel of the interlaced guide wheel group 4, so that the cable travels in an "S" shaped path, and finally is introduced into the steering guide wheel module 3 located at the other end of the cooling tank. After the cable is introduced into the groove of the steering guide wheel 33, it turns upward 90 degrees and is introduced into the groove of the inlet / outlet guide wheel 32, then turns 90 degrees in the output direction, so that the cable passes between the circulating rubber belts 647 of the upper and lower automatic drying and wiping mechanisms 64.
[0042] The cooling water circulation module 5 includes a circulating outflow water tank 51 installed on one side of the cooling tank 2 and a circulating inflow water tank 53 installed on the other side of the cooling tank 2. The bottom of the circulating outflow water tank 51 is connected to a confluence pipe 52, and the bottom of the circulating inflow water tank 53 is connected to a branch pipe 54. The other end of the confluence pipe 52 and the other end of the branch pipe 54 are respectively connected to the return port and the output port of the chiller 55.
[0043] The circulating outflow water tank 51 and the circulating inflow water tank 53 cover 90% of the length of the cooling tank 2.
[0044] The circulating outflow water tank 51 and the circulating inflow water tank 53 cover 90% of the length of the cooling tank 2. Cooling water enters the cooling tank 2 to form a thin layer of water flow, and flows evenly towards the circulating outflow water tank 51 along the full width of the cooling tank sidewall. After flowing through the circulating outflow water tank 51 to the confluence pipe, it flows back to the chiller for cooling again. Through this design, the flow path of low-temperature cooling water in the cooling tank 2 is shortened. Compared with the point-like water inlet method that flows from one end of the cooling tank to the other, this device allows cooling water to be injected into the cooling tank 2 at different positions at the same time, forming an approximately planar fluid injection structure.
[0045] Both the merging pipe 52 and the branch pipe 54 include multiple vertical pipes. The top of the vertical pipes of the merging pipe 52 and the top of the vertical pipes of the branch pipe 54 are respectively connected to the bottom of the circulating outflow tank 51 and the circulating inflow tank 53. The bottom of the multiple vertical pipes is connected to a horizontal pipe, and the bottom of the horizontal pipe is connected to the chiller 55 through a pipe.
[0046] The chiller 55 is used to cool the cooling water and evenly deliver the low-temperature cooling water into the cooling tank 2 through multiple vertical pipes of the branch pipe 54. The cooling water circulating out of the cooling tank 2 is evenly discharged through multiple vertical pipes of the confluence pipe 52.
[0047] A guide slide rod 63 is provided through and slidably between the top and bottom of the connecting support plate 61. The top end of the guide slide rod 63 is connected to a set of automatic drying and cyclic wiping mechanisms 64 located at the top end of the piston rod of the servo electric cylinder 62.
[0048] The guide slide bar 63 can move along with the automatic drying and wiping mechanism 64 located above, driven by the servo electric cylinder 62, thereby enhancing the support strength of the automatic drying and wiping mechanism 64 above.
[0049] The circulating wiping and water absorption device includes two sets of support seats 642. On one side of the two sets of support seats 642 located on the same mounting plate 641, a drive roller 643 and a driven roller 644 are respectively rotatably mounted. One end of the drive roller 643 and the driven roller 644 is threaded with a locking bolt 645. A limiting plate 646 is sleeved on the outside of the locking bolt 645. A circulating rubber belt 647 is sleeved on the outside of the drive roller 643 and the driven roller 644. A sponge water absorption layer 648 is provided on the outside of the circulating rubber belt 647.
[0050] The locking bolt 645 is used to fix the limiting plate 646, which limits the circulation rubber belt 647 to prevent it from falling off the driving roller 643 and driven roller 644 during operation. When the circulation rubber belt 647 needs to be replaced, the locking bolt 645 is unscrewed to release the limitation of the limiting plate 646 and remove the circulation rubber belt 647.
[0051] A motor 6412 is mounted on one side of the support base 642 where the active roller 643 is located, and the output end of the motor 6412 is connected to the active roller 643.
[0052] The motor 6412 drives the active roller 643 to rotate, thereby driving the circulating rubber belt 647 to circulate in cooperation with the driven roller 644.
[0053] Working principle and usage process of this utility model:
[0054] The cable to be cooled is introduced from the starting end of the device. First, it is guided through the guide roller 32 at the starting end of the cooling tank 2, then turned downwards by 90 degrees and introduced into the groove of the steering guide roller 33, making a horizontal 90-degree turn. Subsequently, the cable is alternately passed around each guide roller of the staggered guide roller group 4, so that the cable travels in an "S" shaped path, and finally is introduced into the steering guide roller module 3 located at the other end of the cooling tank. After the cable is introduced into the groove of the steering guide roller 33, it is turned upwards by 90 degrees and introduced into the groove of the guide roller 32, then turned 90 degrees in the output direction, so that the cable passes through the upper and lower automatic drying groups. After the circulating rubber belt 647 of the circulating wiping mechanism 64 is connected to the traction mechanism, the circulating input water tank 53 and the circulating output water tank 51 are respectively installed on both sides of the cooling tank 2, covering 90% of the length of the cooling tank 2. After the refrigeration cycle starts, the low-temperature cooling water output by the chiller 55 enters the circulating input water tank 53 through the diversion pipe 54. The cooling water enters the cooling tank 2 and forms a thin layer of water flow, which flows evenly towards the circulating output water tank 51 along the full width of the side wall of the cooling tank 2. After flowing through the circulating output water tank 51, it merges into the confluence pipe and flows back to the chiller 55 for refrigeration again. Through this design, The flow path of the low-temperature cooling water in the cooling tank 2 is shortened. Compared with the point-like water inlet method that flows from one end of the cooling tank to the other, this device allows the cooling water to be injected into the cooling tank 2 at different positions simultaneously, forming an approximately planar fluid injection structure. This effectively balances the water flow velocity and temperature distribution. The isobaric diversion of the circulating input water tank 53 and the concentrated return of the circulating output water tank 51 together form a highly efficient and uniform cold water flow path. This not only effectively avoids the problem of "temperature dead zones" where the cooling water is locally overcooled or overheated in the cooling tank, but also reduces the temperature difference between the cooling water flowing into and out of the cooling tank 2. This improves the cooling efficiency of the chiller 55, keeping the cooling system in a dynamic thermal equilibrium state. By creating a cooling environment with a gentle temperature gradient, consistent water flow speed, and high cold water utilization in the cooling tank 2, the high-temperature cable is guided by the traction mechanism through the staggered guide wheel group 4 in an "S" shaped path through the cooling water. Compared with the straight path through the cooling water, this extends the time the cable stays in the cooling tank 2, making the heat exchange process of the cable in the entire cooling tank 2 stable, uniform, and sufficient, improving the cooling effect, and significantly reducing water energy waste and structural thermal shock risk.After cooling, the cable is driven by the traction mechanism and discharged through the guide roller 32 at the end of the cooling tank 2, entering the cable dehydration device 6. The servo cylinder 62 is activated according to the preset cable diameter parameters, driving the automatic drying and wiping mechanism 64 at the top to move downwards under the sliding cooperation between the guide slide rod 63 and the connecting support plate 61. This causes the sponge absorbent layer 648 of the upper and lower sets of circulating wiping and water absorption devices to contact the cable surface. At this time, the motor 6412 drives the active roller 643 to rotate at a low speed, driving the circulating rubber belt 647 to circulate under the cooperation of the driven roller 644. The sponge absorbent layer 648 absorbs residual moisture during the friction with the cable surface. After absorbing water, the sponge absorbent layer 648... The circulating rubber belt 647 gradually moves to the heating and drying area. The electric heating wire 6410 inside the heating wire mounting frame 649 works in conjunction with the fan 6411 to blow hot air onto the surface of the water-absorbing sponge layer 648 after it has absorbed water, drying the sponge layer 648. This allows the sponge layer 648 to continuously absorb residual moisture from the cable surface. After water absorption and wiping, the cable can enter the next process immediately after exiting the cooling tank without additional drying, effectively improving production continuity and efficiency. Simultaneously, driven by the servo cylinder 62 and supported by the guide slide rod 63, the distance between the upper and lower automatic drying and wiping mechanisms 64 can be adjusted to ensure that cables of different diameters can pass through stably and with consistent water removal effect.
[0055] The circuits, electronic components, and modules involved are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this application does not involve any improvement to the software and methods.
[0056] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0057] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The above examples are only for the purpose of helping to understand the method and core ideas of this utility model. The above description is only a preferred embodiment of this utility model. It should be noted that due to the limitations of textual expression, there are objectively infinite specific structures. For those skilled in the art, several improvements, modifications, or changes can be made without departing from the principles of this utility model, and the above technical features can also be combined in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.
Claims
1. A cable cooling device, characterized in that: Includes a bottom bracket (1), a cooling tank (2) is installed on the top of the bottom bracket (1), a steering guide wheel module (3) is provided at the top of both ends of the cooling tank (2), an interlaced guide wheel group (4) is provided on the inner side of the cooling tank (2), a cooling water circulation module (5) is connected to both sides of the cooling tank (2), a cable dewatering device (6) is installed at one end of the cooling tank (2), the cable dewatering device (6) includes a connecting support plate (61) connected to the cooling tank (2), a servo electric cylinder (62) is installed on the top of the connecting support plate (61), and the piston rod of the servo electric cylinder (62) is connected to a set of automatic drying and wiping mechanisms ( 64) Connection, one end of the connecting support plate (61) is also connected to a set of automatic drying and circulating wiping mechanisms (64). The automatic drying and circulating wiping mechanism (64) includes a mounting plate (641). The mounting plates (641) of the upper and lower sets of automatic drying and circulating wiping mechanisms (64) are provided with circulating wiping and water absorption devices on the side facing each other. A heating wire mounting frame (649) is installed through the top and bottom of the mounting plate (641). An electric heating wire (6410) is installed inside the heating wire mounting frame (649). A fan (6411) is installed at the end of the heating wire mounting frame (649) away from the mounting plate (641).
2. The cable cooling device according to claim 1, characterized in that: The steering guide wheel module (3) includes a guide wheel bracket (31) fixed at the top of both ends of the cooling tank (2). An inlet and outlet guide wheel (32) is installed on the top side of the guide wheel bracket (31), and a steering guide wheel (33) is installed on the bottom side of the guide wheel bracket (31).
3. The cable cooling device according to claim 1, characterized in that: The cooling water circulation module (5) includes a circulating outflow water tank (51) installed on one side of the cooling tank (2) and a circulating inflow water tank (53) installed on the other side of the cooling tank (2). The bottom of the circulating outflow water tank (51) is connected to a confluence pipe (52), and the bottom of the circulating inflow water tank (53) is connected to a branch pipe (54). The other end of the confluence pipe (52) and the other end of the branch pipe (54) are respectively connected to the return port and the output port of the chiller (55).
4. The cable cooling device according to claim 3, characterized in that: Both the merging pipe (52) and the branch pipe (54) include multiple vertical pipes. The top of the vertical pipe of the merging pipe (52) and the top of the vertical pipe of the branch pipe (54) are respectively connected to the bottom of the circulating outflow tank (51) and the circulating inflow tank (53). The bottom of the multiple vertical pipes is connected to a horizontal pipe. The bottom of the horizontal pipe is connected to the chiller (55) through a pipe.
5. A cable cooling device according to claim 4, characterized in that: The circulating outflow water tank (51) and circulating inflow water tank (53) cover 90% of the length of the cooling tank (2).
6. A cable cooling device according to claim 1, characterized in that: A guide slide rod (63) is provided through and slidably between the top and bottom of the connecting support plate (61). The top end of the guide slide rod (63) is connected to a set of automatic drying and cyclic wiping mechanisms (64) located at the top end of the piston rod of the servo electric cylinder (62).
7. A cable cooling device according to claim 1, characterized in that: The circulating wiping and water absorption device includes two sets of support seats (642). On one side of the two sets of support seats (642) located on the same mounting plate (641), a drive roller (643) and a driven roller (644) are respectively rotatably installed. One end of the drive roller (643) and the driven roller (644) is threaded with a locking bolt (645). A limiting plate (646) is sleeved on the outside of the locking bolt (645). A circulating rubber belt (647) is sleeved on the outside of the drive roller (643) and the driven roller (644). A sponge water absorption layer (648) is provided on the outside of the circulating rubber belt (647).
8. A cable cooling device according to claim 7, characterized in that: A motor (6412) is installed on one side of the support base (642) where the active roller (643) is located, and the output end of the motor (6412) is connected to the active roller (643).