Nylon pipe winding forming device
Patent Information
- Application Number
- CN202522368532.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-11-07
AI Technical Summary
[0004]在实际应用中,尼龙管道成型后,需要将其从绕卷辊上推下,此时由于绕卷辊的一端与电机等驱动结构固定,强行推下的过程中,容易造成电机等部件损坏,且尼龙材料绕卷过程中,需要不断覆盖尼龙绕卷材料,若是尼龙材料的外表面粘附灰尘,会影响整体的成型质量,十分不便
[0024]螺孔筒等部件可以对送料框进行安装,导向辊以及转动块等部件,可以带动尼龙材料进行转动,进而可以在绕卷时,对尼龙材料进行角度调节,满足不同的绕卷需求。
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Figure CN224810085U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of winding and forming devices, and in particular to a nylon pipe winding and forming device. Background Technology
[0002] A nylon pipe winding and forming device is a mechanical device used to process nylon material into specific shapes by winding. This device has wide applications in plastics processing, chemical piping, automotive parts, aerospace, fluid transportation, and other fields, especially in situations requiring flexible connections, space saving, or special structural designs.
[0003] In practical applications, existing winding and forming devices have relatively complete structures and functions, which can meet basic usage requirements. However, the following problems still exist:
[0004] In practical applications, after the nylon tube is formed, it needs to be pushed off the winding roller. Since one end of the winding roller is fixed to the drive structure such as the motor, forcibly pushing it off can easily damage the motor and other components. In addition, during the winding process of the nylon material, it is necessary to continuously cover the nylon winding material. If dust adheres to the outer surface of the nylon material, it will affect the overall forming quality, which is very inconvenient.
[0005] Therefore, this utility model provides a nylon pipe winding and forming device. Utility Model Content
[0006] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a nylon pipe winding and forming device.
[0007] To achieve the above objectives, this utility model adopts the following technical solution: a nylon pipe winding and forming device, comprising:
[0008] The base plate is rectangular in shape.
[0009] A winding forming assembly is disposed on the top of a base plate. The winding forming assembly includes a mounting frame and a winding roller. The mounting frame is U-shaped and its bottom is fixedly connected to the top of the base plate. A first motor is mounted on one side of the mounting frame. A rotating rod is fixedly connected to the output end of the first motor. A connecting circular plate is fixedly connected to one end of the rotating rod.
[0010] A cleaning component is disposed inside the mounting frame. The cleaning component includes a rectangular frame, a rectangular block is snapped into the inner wall of the rectangular frame, and a brush plate is fixedly connected to the top of the rectangular block.
[0011] A feeding assembly is disposed on the top of the base plate.
[0012] The winding forming component allows the winding roller to be disassembled. After winding is completed, the winding roller can be disassembled before the tube unwinding operation, avoiding any impact on the first motor and other drive components. At the same time, the cleaning component can clean each layer of nylon material simultaneously during the winding process to prevent dust from adhering.
[0013] Optionally, a threaded locking cylinder is fixedly connected to one side of the connecting circular plate, and a threaded locking rod is fixedly connected to one side of the winding roller, with the threaded locking cylinder and the threaded locking rod being threadedly matched.
[0014] The threaded locking sleeve can be used with the threaded locking rod to allow for the assembly and disassembly of the winding roller.
[0015] Optionally, an annular groove is provided on one side of the connecting circular plate, and a sliding rod is slidably connected to the inner wall of the annular groove. One end of the sliding rod is fixedly connected to one side of the mounting frame.
[0016] The sliding rod can slide on the inner wall of the annular groove, thereby guiding and supporting the connecting circular plate during its rotation.
[0017] Optionally, a mounting plate is fixedly connected between the two sides of the mounting frame, and a first hydraulic telescopic rod is installed on the top of the mounting plate. The output end of the first hydraulic telescopic rod is fixedly connected to the bottom of the rectangular frame, and a limit rod is fixedly connected to the bottom of the rectangular frame. The limit rod is slidably disposed on the inner wall of the mounting plate.
[0018] The first hydraulic telescopic rod can drive the rectangular card frame and rectangular card block to move, which in turn can drive the brush plate and other components to move.
[0019] Optionally, a first screw hole is provided on one side of the rectangular card frame, and a second screw hole is provided on one side of the rectangular card block. The inner walls of the first screw hole and the second screw hole are threadedly connected to a threaded card rod.
[0020] The threaded clamp can be fixed with the first threaded hole and the second threaded hole, thereby fixing the rectangular clamp block and the rectangular clamp frame.
[0021] Optionally, the feeding assembly includes an L-shaped plate, the bottom of which is fixedly connected to the top of the base plate. A second hydraulic telescopic rod is installed on one side of the L-shaped plate, and a sliding block is fixedly connected to the output end of the second hydraulic telescopic rod. A sliding groove is provided on the top of the L-shaped plate, and the sliding block is slidably disposed on the inner wall of the sliding groove.
[0022] The second hydraulic telescopic rod can drive the sliding block to slide on the inner wall of the sliding groove, thereby cooperating with other components for transmission.
[0023] Optionally, an auxiliary plate is fixedly connected to the top of the sliding block, a screw-hole cylinder is fixedly connected to one side of the auxiliary plate, a feeding frame is sleeved on the outer surface of the screw-hole cylinder, a locking screw is threaded to the inner wall of the screw-hole cylinder, a rectangular connecting plate is fixedly connected to the other side of the auxiliary plate, a second motor is installed on one side of the rectangular connecting plate, a rotating block is fixedly connected to one end of the second motor, a rectangular through groove is opened on one side of the rotating block, and symmetrical guide rollers are provided on the inner wall of the rectangular through groove.
[0024] Components such as screw holes can be used to install the feeding frame, while components such as guide rollers and rotating blocks can drive the nylon material to rotate, thereby allowing for angle adjustment of the nylon material during winding to meet different winding requirements.
[0025] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0026] By setting up a winding and forming component, the winding roller can be disassembled after the winding and forming process is completed before the tube is unloaded. At this time, multiple winding rollers need to be used in conjunction to ensure that new winding rollers can be replaced after disassembly and reused, thereby improving efficiency. The cleaning component can clean the nylon material on the winding roller during the winding and forming process, thereby cleaning each layer of nylon material and preventing dust adhesion.
[0027] By setting up a feeding component, the winding roller can be fed during the winding process, and the feeding angle can be adjusted, so that the whole can meet different nylon pipe winding requirements. Attached Figure Description
[0028] Figure 1 A schematic diagram of the structure of a nylon pipe winding and forming device provided by this utility model;
[0029] Figure 2 A schematic diagram of the mounting frame structure of a nylon pipe winding and forming device provided by this utility model;
[0030] Figure 3 A schematic diagram of the mounting plate of a nylon pipe winding and forming device provided by this utility model;
[0031] Figure 4 A schematic diagram of the base plate of a nylon pipe winding and forming device provided by this utility model.
[0032] Legend:
[0033] 1. Base plate;
[0034] 2. Winding forming assembly; 21. Mounting bracket; 22. First motor; 23. Rotating rod; 24. Connecting circular plate; 25. Threaded locking cylinder; 26. Threaded locking rod; 27. Winding roller; 28. Annular groove; 29. Sliding rod;
[0035] 3. Cleaning components; 31. Mounting plate; 32. First hydraulic telescopic rod; 33. Rectangular frame; 34. Rectangular block; 35. Brush plate; 36. Limiting rod; 37. First screw hole; 38. Second screw hole; 39. Threaded locking rod;
[0036] 4. Feeding assembly; 41. L-shaped plate; 42. Second hydraulic telescopic rod; 43. Sliding groove; 44. Sliding block; 45. Auxiliary plate; 46. Screw hole cylinder; 47. Feeding frame; 48. Locking screw; 49. Rectangular connecting plate; 410. Second motor; 411. Rotating block; 412. Rectangular through groove; 413. Guide roller. Detailed Implementation
[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0038] This embodiment provides a technical solution: such as Figures 1-4As shown, an embodiment of this utility model provides a nylon pipe winding and forming device, including a base plate 1, a winding and forming component 2, a cleaning component 3, and a feeding component 4. The base plate 1 is rectangular and provides stable support for the entire device. Its top surface has mounting reference holes for positioning each component. The winding and forming component 2 is fixedly mounted on the top of the base plate 1, located in the middle region of the top of the base plate 1. The winding and forming component 2 includes a mounting frame 21 and a winding roller 27. The mounting frame 21 is U-shaped, and its bottom is fixedly connected to the mounting reference holes on the top of the base plate 1 by bolts, achieving a stable assembly of the mounting frame 21. A first motor 22 is fixedly mounted on one outer wall of the mounting frame 21 via a motor mounting seat. The output end of the first motor 22 is fixedly connected to a rotating rod 23 via a coupling. The rotating rod 23 is located away from the first motor. One end of 22 is fixedly connected to a connecting circular plate 24 by welding. The winding roller 27 is used to wind the nylon pipe and is detachably connected to the connecting circular plate 24. The cleaning component 3 is set inside the mounting frame 21 and above the winding roller 27. It is used to clean the surface of the nylon pipe during the winding process. The cleaning component 3 includes a rectangular frame 33. The inner wall of the rectangular frame 33 is adapted to the rectangular block 34. The rectangular block 34 can be stably locked in the rectangular frame 33. The top of the rectangular block 34 is fixedly connected to a brush plate 35 by screws. The brush plate 35 has a bristle density of not less than 50 bristles / square centimeter to ensure the cleaning effect. The feeding component 4 is set on the top of the base plate 1 and is located on one side of the winding forming component 2. It is used to stably transport the nylon pipe to the winding roller 27 of the winding forming component 2.
[0039] Under the action of the winding forming component 2, the winding roller 27 can be disassembled and assembled, which facilitates the removal of the nylon tube on the winding roller 27 after winding and forming. The cleaning component 3 can clean the nylon material on the winding roller 27.
[0040] like Figure 2 As shown, a threaded locking cylinder 25 is fixedly connected to the side of the connecting circular plate 24 away from the rotating rod 23 by welding. A threaded locking rod 26 is integrally formed on the side of the winding roller 27 close to the connecting circular plate 24. The internal thread of the threaded locking cylinder 25 matches the external thread of the threaded locking rod 26. The threads of the threaded locking cylinder 25 and the threaded locking rod 26 are compatible, and the thread connection length is not less than 2 / 3 of the length of the threaded locking rod 26, ensuring that the winding roller 27 is firmly connected to the connecting circular plate 24.
[0041] like Figure 2 As shown, an annular groove 28 is provided on the edge of the connecting circular plate 24 near the mounting bracket 21. A sliding rod 29 is slidably connected to the inner wall of the annular groove 28. The end of the sliding rod 29 away from the annular groove 28 is fixedly connected to one side of the mounting bracket 21 by bolts. Four sliding rods 29 are evenly arranged along the circumference of the connecting circular plate 24 to improve the stability of the connecting circular plate 24 when it rotates.
[0042] like Figure 2 and Figure 3 As shown, a mounting plate 31 is fixedly connected to the inner walls of both sides of the mounting frame 21 by welding. The mounting plate 31 is horizontally set. A first hydraulic telescopic rod 32 is fixedly installed on the top of the mounting plate 31 by a hydraulic rod mounting seat. The output end of the first hydraulic telescopic rod 32 is vertically downward and fixedly connected to the top of the rectangular frame 33 by a flange. Two limiting rods 36 are symmetrically fixedly connected to the bottom of the rectangular frame 33. The mounting plate 31 is provided with limiting holes that are adapted to the limiting rods 36. The limiting rods 36 are slidably set on the inner wall of the limiting holes of the mounting plate 31. The length of the limiting rods 36 is not less than the maximum extension stroke of the first hydraulic telescopic rod 32 to ensure the stable lifting and lowering of the rectangular frame 33.
[0043] like Figure 3 As shown, a first screw hole 37 is provided on one outer wall of the rectangular card frame 33, and a second screw hole 38 coaxial with the first screw hole 37 is provided on one side of the rectangular card block 34. The inner walls of the first screw hole 37 and the second screw hole 38 are threadedly connected to a threaded clamping rod 39. One end of the threaded clamping rod 39 extends to the outside of the rectangular card frame 33, and a plum blossom-shaped knob is provided at this end, which makes it convenient for operators to manually tighten or loosen the threaded clamping rod 39, so as to realize the quick assembly and disassembly of the rectangular card block 34 and the rectangular card frame 33.
[0044] like Figure 1 and Figure 3 As shown, the feeding assembly 4 includes an L-shaped plate 41. The bottom of the L-shaped plate 41 is fixedly connected to the top of the base plate 1 by bolts. A second hydraulic telescopic rod 42 is fixedly installed on one vertical wall of the L-shaped plate 41 by a hydraulic rod mounting seat. The output end of the second hydraulic telescopic rod 42 is horizontally set and fixedly connected to one side of the sliding block 44 by bolts. A sliding groove 43 is opened on the top horizontal wall of the L-shaped plate 41. The cross-section of the sliding groove 43 is dovetail-shaped. The bottom of the sliding block 44 is provided with a dovetail-shaped slider that matches the sliding groove 43. The sliding block 44 is slidably set on the inner wall of the sliding groove 43 by the dovetail-shaped slider to ensure that the sliding block 44 does not detach from the sliding groove 43 when sliding.
[0045] like Figure 4As shown, an auxiliary plate 45 is fixedly connected to the top of the sliding block 44 by welding. A screw hole cylinder 46 is integrally formed on one side of the auxiliary plate 45. A feeding frame 47 is fitted on the outer surface of the screw hole cylinder 46. The inner wall of the feeding frame 47 is tightly fitted to the outer wall of the screw hole cylinder 46. A locking screw 48 is threadedly connected to the inner wall of the screw hole cylinder 46. The length of the locking screw 48 is greater than the length of the screw hole cylinder 46, and a handle is provided at one end. The feeding frame 47 can be fixed on the screw hole cylinder 46 by tightening the locking screw 48. A rectangular connecting plate 49 is fixedly connected to the other side of the auxiliary plate 45 by bolts. A second motor 410 is installed on one side of the rectangular connecting plate 49 by a motor bracket. A rotating block 411 is fixedly connected to the output end of the second motor 410 by a key. A rectangular through groove 412 is opened on one side of the rotating block 411. The width of the rectangular through groove 412 is adapted to the diameter of the nylon pipe. A guide roller 413 with upper and lower symmetry is provided on the inner wall of the rectangular through groove 412 by bearings.
[0046] Working principle:
[0047] like Figure 1-4 As shown:
[0048] In use, the threaded locking cylinder 25 and the threaded locking rod 26 are fixed together, so that the winding roller 27 can be installed. The rectangular locking block 34 and the rectangular locking frame 33 are locked together, so that the brush plate 35 can be installed. The threaded locking rod 39 is fixed together with the first screw hole 37 and the second screw hole 38.
[0049] At this time, one end of the feeding frame 47 is connected to the winding roller 27 through glue or other structures. Then, the first hydraulic telescopic rod 32 is activated, which can drive the brush plate 35 to move up and down, so that the bristles on the top of the brush plate 35 come into contact with the nylon material (the bristles on the brush plate are flexible bristles, and the bristle length is much greater than the thickness of the nylon tube).
[0050] At this time, the second hydraulic telescopic rod 42 is activated, which allows the sliding block 44 to drive the auxiliary plate 45 and other components to move left and right. At the same time, the second motor 410 is activated, which causes the rotating block 411 to rotate by an angle, so that the nylon material passing through the rectangular through groove 412 and limited by the guide roller 413 can rotate by an angle, and then be wound around the winding roller 27 for winding and forming.
[0051] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A nylon pipe winding and forming device, characterized in that, include: The base plate (1) is rectangular in shape; A winding forming assembly (2) is disposed on the top of a base plate (1). The winding forming assembly (2) includes a mounting frame (21) and a winding roller (27). The mounting frame (21) is U-shaped and its bottom is fixedly connected to the top of the base plate (1). A first motor (22) is installed on one side of the mounting frame (21). A rotating rod (23) is fixedly connected to the output end of the first motor (22). A connecting circular plate (24) is fixedly connected to one end of the rotating rod (23). Cleaning component (3), the cleaning component (3) is disposed inside the mounting bracket (21), the cleaning component (3) includes a rectangular frame (33), a rectangular block (34) is snapped into the inner wall of the rectangular frame (33), and a brush plate (35) is fixedly connected to the top of the rectangular block (34). Feeding assembly (4) is disposed on top of base plate (1).
2. The nylon pipe winding and forming device according to claim 1, characterized in that: A threaded locking cylinder (25) is fixedly connected to one side of the connecting circular plate (24), and a threaded locking rod (26) is fixedly connected to one side of the winding roller (27). The threaded locking cylinder (25) and the threaded locking rod (26) are threadedly matched.
3. The nylon pipe winding and forming device according to claim 1, characterized in that: An annular groove (28) is provided on one side of the connecting circular plate (24), and a sliding rod (29) is slidably connected to the inner wall of the annular groove (28). One end of the sliding rod (29) is fixedly connected to one side of the mounting bracket (21).
4. The nylon pipe winding and forming device according to claim 1, characterized in that: A mounting plate (31) is fixedly connected between the two sides of the mounting bracket (21). A first hydraulic telescopic rod (32) is installed on the top of the mounting plate (31). The output end of the first hydraulic telescopic rod (32) is fixedly connected to the bottom of the rectangular frame (33). A limit rod (36) is fixedly connected to the bottom of the rectangular frame (33). The limit rod (36) is slidably disposed on the inner wall of the mounting plate (31).
5. The nylon pipe winding and forming device according to claim 1, characterized in that: The rectangular card frame (33) has a first screw hole (37) on one side, and the rectangular card block (34) has a second screw hole (38) on one side. The inner walls of the first screw hole (37) and the second screw hole (38) are threadedly connected to a threaded card rod (39).
6. The nylon pipe winding and forming apparatus according to claim 1, characterized in that: The feeding assembly (4) includes an L-shaped plate (41), the bottom of which is fixedly connected to the top of the base plate (1). A second hydraulic telescopic rod (42) is installed on one side of the L-shaped plate (41), and a sliding block (44) is fixedly connected to the output end of the second hydraulic telescopic rod (42). A sliding groove (43) is opened on the top of the L-shaped plate (41), and the sliding block (44) is slidably disposed on the inner wall of the sliding groove (43).
7. The nylon pipe winding and forming apparatus according to claim 6, characterized in that: An auxiliary plate (45) is fixedly connected to the top of the sliding block (44). A screw hole cylinder (46) is fixedly connected to one side of the auxiliary plate (45). A feeding frame (47) is fitted on the outer surface of the screw hole cylinder (46). A locking screw (48) is threadedly connected to the inner wall of the screw hole cylinder (46). A rectangular connecting plate (49) is fixedly connected to the other side of the auxiliary plate (45). A second motor (410) is installed on one side of the rectangular connecting plate (49). A rotating block (411) is fixedly connected to one end of the second motor (410). A rectangular through groove (412) is opened on one side of the rotating block (411). A guide roller (413) with upper and lower symmetry is provided on the inner wall of the rectangular through groove (412).