Anti-caking hopper

CN224810990UActive Publication Date: 2026-09-29HUBEI CHENAO TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522150730.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-11
Publication Date
2026-09-29
Estimated Expiration
2035-10-11

AI Technical Summary

Technical Problem

[0003]针对现有技术的不足,本实用新型提供一种防板结下料斗,解决了在现有料斗中并无打散结团的措施,导致成团的目标物容易直接灌装的问题

Benefits of technology

本实用新型通过磁吸板和吸合板的相互作用,能够有效地击打和震动物料,使结块的物料分散,避免大块物料直接进入包装,物料均匀下料,使得包装袋内的物料分布更加均匀,计量更准确,提高包装质量,通过控制磁吸板的磁性,可以方便地控制吸合板的运动,操作简单,易于实现自动化;

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224810990U_ABST
    Figure CN224810990U_ABST
Patent Text Reader

Abstract

The utility model relates to chemical powder transportation technical field, concretely discloses anti -caking hopper, including the hopper for discharging and setting at the hopper bottom and scatter subassembly, the bottom of hopper is provided with support frame for supporting hopper, the hopper includes the guide cavity that sets up in advance angle, the both ends of guide cavity are provided with the feed port, the inside bottom of guide cavity is provided with the discharge outlet that can discharge, the discharge outlet is combined with scatter subassembly, the utility model discloses through the interaction of magnetic attraction board and suction board, can effectively hit and shake material, make the material dispersion that agglomerates, avoid big piece material directly into the packing, material even discharging, make the material distribution in packing bag more even, more accurate measurement, improve the packing quality, through the magnetism of control magnetic attraction board, can conveniently control the movement of suction board, simple operation, easy to realize automation.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of chemical powder transportation technology, specifically to an anti-caking feed hopper. Background Technology

[0002] Monoammonium phosphate is a common chemical fertilizer, a white crystalline or powdered substance that is soluble in water. It has good fertilizer effects and is widely used in agriculture and horticulture to provide plants with the nitrogen (N) and phosphorus (P) elements they need. Monoammonium phosphate (MAP) products may clump during storage. MAP is a hygroscopic substance that easily absorbs moisture from the air, causing the granules to become damp and thus clump. Due to the material's inherent properties, it is prone to clumping. Therefore, it needs to be broken up during transport and packaging to prevent clumping from affecting packaging quality. Traditional packaging and transport processes use hoppers to distribute materials, but these hoppers lack measures to break up clumps, allowing for direct filling of clumps. Therefore, this application provides an anti-caking hopper. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides an anti-caking hopper, which solves the problem that existing hoppers lack measures to break up clumps, making it easy to directly fill clumped target materials.

[0004] The anti-caking hopper of this utility model includes a hopper for discharging materials and a dispersing component disposed at the bottom of the hopper. A support frame is provided at the bottom of the hopper for supporting the hopper. The hopper includes a guide cavity set at a preset angle, with inlets at both ends of the guide cavity and an outlet at the bottom inner side of the guide cavity for discharging material. The outlet is combined with a dispersing component. The dispersing component includes one or more magnetic suction plates and suction plates, which are evenly distributed inside the guide cavity to disperse the material being fed. One end of the suction plate is adapted to one side of the guide cavity via an elastic element, and the magnetic suction plate is fixed to one side of the inner guide cavity and corresponds one-to-one with the suction plate.

[0005] As a further improvement of this utility model, the suction plate and the magnetic suction plate are provided with a first insertion post and one or more sets of insertion holes on the side corresponding to each other, and the insertion holes and the first insertion post are evenly spaced at equal distances.

[0006] As a further improvement of this utility model, a second insertion post and a rhombus-shaped block are provided on one side of the magnetic suction plate, and the rhombus-shaped block and the second insertion post are adapted to the insertion hole provided on one side of the suction plate.

[0007] As a further improvement of this utility model, the rhomboid block and the second plug-in post are arranged at equal intervals, and the rhomboid block is arranged between the two second plug-in posts.

[0008] As a further improvement of this utility model, one side of the magnetic suction plate is provided with a positioning hole that matches the plug-in post on the side of the rhombus block and the plug-in post.

[0009] As a further improvement of this utility model, the magnetic suction plate and the suction plate are attracted together by the first insertion post, the first insertion post, the diamond-shaped block and the positioning hole.

[0010] As a further improvement of this utility model, two screw holes are provided at the top of the guide cavity, and an electromagnetic lock is installed at the screw holes. The electromagnetic lock is set at a preset angle inside the guide cavity and is fixed with the magnetic suction plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention utilizes the interaction between the magnetic suction plate and the suction plate to effectively strike and vibrate materials, dispersing clumps and preventing large pieces of material from directly entering the packaging. This ensures even material distribution within the packaging bag, leading to more accurate measurement and improved packaging quality. By controlling the magnetism of the magnetic suction plate, the movement of the suction plate can be easily controlled, making the operation simple and easy to automate. Furthermore, the magnetic force and frequency of the magnetic suction plate can be adjusted according to the agglomeration of the material to achieve the best dispersing effect. The automated dispersing process reduces the need for manual intervention, improves production efficiency, and reduces labor costs. Through the multiple cooperation of the plug-in column, plug-in hole, diamond block and positioning hole, the connection between the magnetic suction plate and the suction plate is more stable, which can effectively resist the impact and vibration of the material and extend the service life of the equipment. The stable connection structure ensures that the magnetic suction plate and the suction plate can maintain a consistent vibration frequency and amplitude during operation, thereby more effectively dispersing agglomerated materials. Attached Figure Description

[0012] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings: Figure 1 This is a schematic diagram of the three-dimensional structure of the hopper of this utility model; Figure 2 This is a top view of the hopper structure of this utility model; Figure 3 This is a side view of the hopper structure of this utility model; Figure 4 This is a front view structural diagram of the hopper of this utility model; Figure 5 This utility model Figure 3 Schematic diagram of the cross-sectional structure of the middle AA section; Figure 6 This is a schematic diagram of the three-dimensional structure of the disassembly component assembly of this utility model; Figure 7 This is a top view of the disintegration component of this utility model.

[0013] In the diagram: 1. Hopper; 2. Dispersing component; 11. Guide cavity; 12. Feed inlet; 13. Discharge outlet; 14. Support frame; 21. Magnetic suction plate; 22. Rhombus block; 23. Positioning hole; 24. Insertion post one; 25. Attachment plate; 26. Insertion post two. Detailed Implementation

[0014] The following illustrations will reveal several embodiments of the present invention. For clarity, many physical details will be described in the following description. However, it should be understood that these physical details should not be used to limit the present invention. That is, in some embodiments of the present invention, these physical details are not essential. Furthermore, for the sake of simplicity, some conventional structures and components will be shown in a simple schematic manner in the illustrations.

[0015] Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0016] Please see Figure 1-7 Monoammonium phosphate (MAP) is a common chemical fertilizer, a white crystalline or powdered substance soluble in water, with good fertilizing effect, and widely used in agriculture and horticulture. However, MAP products may clump during storage. MAP is a hygroscopic substance, easily absorbing moisture from the air, causing the granules to become damp and thus clump. Due to the material's characteristics, it is prone to clumping. Therefore, during transportation and packaging, it needs to be broken up to prevent clumping from affecting packaging quality. In traditional packaging and transportation processes, materials are distributed through a hopper 1. However, there are no measures to break up clumps in the hopper 1 during distribution, making it easy for clumps to be directly filled. Based on this, this application provides an anti-caking hopper 1, wherein a support frame 14 is provided at the bottom of the hopper 1 for supporting the hopper 1. The hopper 1 includes a guide cavity 11 set at a preset angle, with inlets 12 at both ends of the guide cavity 11 and an outlet 13 at the bottom of the inner side of the guide cavity 11 for discharging material. The outlet 13 is combined with the dispersing component 2. The dispersing component 2 includes one or more magnetic suction plates 21 and suction plates 25, which are evenly distributed inside the guide cavity 11 for dispersing the material being fed. One end of the suction plate 25 is adapted to one side of the guide cavity 11 through an elastic element, and the magnetic suction plate 21 is fixed to one side of the inner guide cavity 11 and corresponds one-to-one with the suction plate 25.

[0017] The hopper 1 has a guide cavity 11 set at a preset angle inside. This angle design is conducive to the smooth downward movement of materials. The bottom of the inner side of the guide cavity 11 has a discharge port 13, which is the channel for the material to flow out.

[0018] The dispersing component 2 consists of one or more magnetic suction plates 21 and suction plates 25. These plates are evenly distributed inside the guide cavity 11. The function of these plates is to disperse the material being fed and prevent it from clumping.

[0019] One end of the suction plate 25 is connected to one side of the guide cavity 11 via an elastic element, which enables the suction plate 25 to be movable.

[0020] The magnetic suction plate 21 is fixed on one side of the guide cavity 11 and corresponds one-to-one with the suction plate 25.

[0021] Working principle By controlling the magnetism of the electromagnetic lock, the magnetic suction plate 21 can be used to attract or release the suction plate 25, thereby causing the suction plate 25 to swing back and forth under the action of the elastic element.

[0022] When the suction plate 25 swings, it can strike or vibrate the material, especially the clumps, to disperse the clumps and ensure that the material is fed evenly.

[0023] Through the interaction of the magnetic suction plate 21 and the suction plate 25, the material can be effectively struck and vibrated, dispersing clumps of material, preventing large pieces of material from directly entering the packaging, ensuring uniform material feeding, making the material distribution in the packaging bag more uniform, the measurement more accurate, and improving the packaging quality.

[0024] By controlling the magnetism of the magnetic suction plate 21, the movement of the suction plate 25 can be easily controlled. The operation is simple and easy to automate. The magnetic force and frequency of the magnetic suction plate 21 can be adjusted according to the agglomeration of the material to achieve the best dispersing effect.

[0025] The suction plate 25 is provided with a plug post 24 and one or more sets of plug holes on the side corresponding to the magnetic suction plate 21. The plug holes and the plug post 24 are evenly spaced at equal intervals.

[0026] A second insertion post 26 and a rhombus block 22 are provided on one side of the magnetic suction plate 21. The rhombus block 22 and the second insertion post 26 are adapted to the insertion hole provided on one side of the suction plate 25.

[0027] The rhombus-shaped block 22 and the second plug post 26 are arranged at equal intervals, and the rhombus-shaped block 22 is arranged between the two second plug posts 26.

[0028] The magnetic plate 21 has a positioning hole 23 on one side of the rhombus block 22 and the plug-in post, which is adapted to the plug-in post 24.

[0029] The magnetic suction plate 21 and the suction plate 25 are attracted together by the insertion post 24, the diamond block 22 and the positioning hole 23.

[0030] Two screw holes are provided at the top of the guide cavity 11. An electromagnetic lock is installed at the screw hole. The electromagnetic lock is set at a preset angle inside the guide cavity 11 and is fixed to the magnetic suction plate 21.

[0031] A plug-in post 24 is provided on one side of the suction plate 25 for engaging with the positioning hole 23 on the magnetic suction plate 21.

[0032] The suction plate 25 is also provided with one or more sets of insertion holes. These insertion holes are evenly spaced at equal distances from the insertion post 24 and are used to cooperate with the insertion post 26 and the rhombus block 22 on the magnetic suction plate 21.

[0033] A second insertion post 26 is provided on one side of the magnetic suction plate 21 for insertion into the insertion hole on the suction plate 25.

[0034] The magnetic suction plate 21 is also provided with a rhombus-shaped block 22, which is equidistant from the two insertion posts 26 and located between the two insertion posts 26. The function of the rhombus-shaped block 22 is to enhance the connection stability between the magnetic suction plate 21 and the suction plate 25.

[0035] The magnetic suction plate 21 is also provided with a positioning hole 23 on one side, which is used to cooperate with the insertion post 24 on the suction plate 25 to ensure accurate positioning between the two.

[0036] The insertion post 24 on the suction plate 25 is inserted into the positioning hole 23 on the magnetic suction plate 21 to achieve initial positioning.

[0037] The second insertion post 26 on the magnetic suction plate 21 is inserted into the insertion hole on the suction plate 25 for further fixed connection.

[0038] The rhomboid block 22 on the magnetic suction plate 21 engages with the insertion hole on the suction plate 25 to enhance the stability of the connection and its vibration resistance.

[0039] Through the combined action of the first insertion post 24, the second insertion post 26, the diamond block 22, and the positioning hole 23, the connection between the magnetic suction plate 21 and the suction plate 25 is more stable, which can effectively resist material impact and vibration and extend the service life of the equipment.

[0040] The stable connection structure ensures that the magnetic suction plate 21 and the suction plate 25 can maintain a consistent vibration frequency and amplitude during operation, thereby more effectively dispersing agglomerated materials and improving the dispersing effect.

[0041] The engagement of the insertion post 24 and the positioning hole 23 enables precise positioning of the magnetic suction plate 21 and the suction plate 25, simplifying the installation process and reducing installation errors.

[0042] The design of the plug-in post, plug-in hole, and diamond block 22 allows the magnetic suction plate 21 and suction plate 25 to be quickly disassembled and replaced, facilitating maintenance and cleaning and improving the maintainability of the equipment.

[0043] The evenly spaced design of the insertion holes and insertion posts allows the magnetic suction plate 21 and the suction plate 25 to be adjusted in number and position according to actual needs, adapting to the dispersing requirements of different materials.

[0044] The design of the rhombus block 22 not only enhances the connection stability, but also reduces the direct friction between the magnetic plate 21 and the suction plate 25, reducing wear and extending the service life of the equipment.

[0045] The stable connection structure and efficient dispersing effect reduce material blockage and uneven packaging, thereby improving production efficiency and packaging quality.

[0046] Furthermore, the magnetic block is controlled by an electromagnetic lock, which can be adjusted according to the feeding rate, thus avoiding the problem of material clumping.

[0047] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. An anti-caking hopper, comprising a hopper (1) for discharging materials and a dispersing component (2) disposed at the bottom of the hopper (1), wherein a support frame (14) is disposed at the bottom of the hopper (1) for supporting the hopper (1). Its features are: The hopper (1) includes a guide cavity (11) set at a preset angle. The two ends of the guide cavity (11) are provided with inlets (12). The bottom inner side of the guide cavity (11) is provided with an outlet (13) for discharging material. The outlet (13) is combined with the dispersing component (2). The dispersing component (2) includes one or more magnetic suction plates (21) and suction plates (25), which are evenly distributed on the inner side of the guide cavity (11) for dispersing the material being fed. One end of the suction plate (25) is adapted to one side of the guide cavity (11) through an elastic element. The magnetic suction plate (21) is fixed to one side of the inner guide cavity (11) and corresponds one-to-one with the suction plate (25).

2. The anti-caking hopper according to claim 1, characterized in that: The suction plate (25) is provided with a first plug post (24) and one or more sets of plug holes on the side corresponding to the magnetic suction plate (21). The plug holes and the first plug post (24) are evenly spaced at equal distances.

3. The anti-caking hopper according to claim 1, characterized in that: The magnetic suction plate (21) has a second plug post (26) and a rhombus block (22) on one side. The rhombus block (22) and the second plug post (26) are adapted to the plug hole on one side of the suction plate (25).

4. The anti-caking hopper according to claim 3, characterized in that: The rhombus-shaped block (22) and the second plug-in post (26) are arranged at equal intervals, and the rhombus-shaped block (22) is arranged between the two second plug-in posts (26).

5. The anti-caking hopper according to claim 1, characterized in that: The magnetic plate (21) has a positioning hole (23) on one side of the rhombus block (22) and the side of the plug-in post, which is adapted to the plug-in post (24).

6. The anti-caking hopper according to claim 1, characterized in that: The magnetic suction plate (21) and the suction plate (25) are attracted to each other through the first insertion post (24), the first insertion post (24), the diamond block (22) and the positioning hole (23).

7. The anti-caking hopper according to claim 1, characterized in that: The top of the guide cavity (11) has two screw holes, and an electromagnetic lock is installed at the screw holes. The electromagnetic lock is set at a preset angle inside the guide cavity (11) and is fixed to the magnetic plate (21).