Temporary winding device for facilitating silica gel turnover

CN224811008UActive Publication Date: 2026-09-29HUBEI ZHENGAN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202522446917.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-18
Publication Date
2026-09-29
Estimated Expiration
2035-11-18

AI Technical Summary

Technical Problem

[0003]目前,行业内针对临时周转硅胶的绕膜作业多依赖人工操作,操作人员手持卷膜围绕硅胶块进行缠绕,不仅效率低下,且绕膜的松紧度和均匀性难以把控,易出现膜层松散或局部过紧导致硅胶变形的问题

Benefits of technology

本实用新型提供了一种便于硅胶周转的临时绕膜装置,具有以下有益效果:本装置便于硅胶周转的临时绕膜装置实现了自动为临时周转的硅胶绕膜,有效提升了绕膜效率和膜层均匀性,降低了人工劳动强度。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of temporary winding film device convenient for silica gel turnover, including chassis, the top of chassis is equipped with middle frame, one side of middle frame is equipped with movable film outlet component, the other side is equipped with rotatable rotating component, and detachable clamping plate component for clamping silica gel is equipped in rotating component, both sides of middle frame are symmetric with side frame, film outlet component is laid between side frame, and film outlet component includes multiple horizontal moving slide rails, movable horizontal moving slide is equipped on horizontal moving slide rail, one side above horizontal moving slide plate is equipped with winding film support for unwinding film, one side of winding film support is equipped with shearing frame, and tensioning box is also equipped between shearing frame and winding film support, automatic silica gel winding is realized, and it is convenient for silica gel stacking turnover.
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Description

Technical Field

[0001] This utility model relates to the field of silicone production, and in particular to a temporary film wrapping device that facilitates the turnover of silicone. Background Technology

[0002] During the production and turnover of silicone products, in order to prevent the surface of silicone blocks from being contaminated with dust, worn, or deformed due to compression, which would affect the quality, they usually need to be wrapped in film for subsequent palletizing and transportation.

[0003] Currently, the industry relies heavily on manual operation for wrapping temporary silicone blocks. Operators hold the roll of film and wrap it around the silicone block, which is not only inefficient, but also makes it difficult to control the tightness and uniformity of the wrapping. This can easily lead to problems such as loose film layers or excessively tight areas causing silicone deformation.

[0004] Many existing film wrapping devices are designed for goods of standardized size, with fixed structures that are difficult to adapt to clamping and positioning silicone blocks of different specifications. They also lack automatic film feeding and tension adjustment functions, still requiring a lot of manual assistance, which increases labor intensity and cannot meet the needs for efficient and convenient film wrapping during temporary silicone turnover.

[0005] Therefore, developing a temporary film-wrapping device that can achieve automatic film wrapping, is highly adaptable, and facilitates silicone palletizing and transportation has become an urgent technical problem to be solved. Utility Model Content

[0006] The main purpose of this invention is to provide a temporary film wrapping device that facilitates the turnover of silicone, realizing automatic silicone film wrapping and facilitating silicone stacking and turnover.

[0007] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a temporary film wrapping device for easy turnover of silicone, including a base frame, an intermediate frame above the base frame, a movable film outlet assembly on one side of the intermediate frame, and a rotatable rotating assembly on the other side, wherein the rotating assembly is provided with a detachable clamping plate assembly for clamping silicone.

[0008] The middle frame has symmetrical side frames on both sides, and the membrane output components are arranged between the side frames; The film delivery assembly includes multiple transverse slide rails, each with a movable transverse slide plate. A film winding bracket for unwinding the film is located on one side above the transverse slide plate, and a shearing frame is located on one side of the film winding bracket. A tensioning box is also located between the shearing frame and the film winding bracket.

[0009] In the preferred embodiment, multiple support legs are provided under the base frame to support the membrane winding device; The side frame is also equipped with a stand, and the rotating component is installed on the top of the stand.

[0010] In the preferred embodiment, slide rail supports are provided at both ends of the transverse slide rail, the slide rail supports are installed on the side frame, a transverse motor support is provided between the slide rail supports on one side of the side frame, a transverse motor is provided on the transverse motor support, and a synchronous pulley is provided at the output shaft end of the transverse motor. On the other side is a rotatable synchronous pulley two, and a synchronous belt is provided between synchronous pulley one and synchronous pulley two.

[0011] In the preferred embodiment, a transverse connecting plate is provided below the transverse sliding plate, and the transverse connecting plate is connected to one side of the timing belt. The timing belt drives the transverse connecting plate to move on the transverse sliding rail. Below the lateral sliding plate are multiple lateral sliding sliders, which are arranged on the lateral sliding rail.

[0012] In the preferred embodiment, the film winding support is provided with a film winding positioning groove, and the film is placed in the film winding positioning groove; The tension box has a film inlet on one side and a film outlet on the other side. The film outlet is located on the side close to the rotating component. A tensioning wheel is located between the film inlet and the film outlet, and the tensioning wheel is located inside the tension box.

[0013] In a preferred embodiment, a guide ring is provided at the top of the shearing frame for passing through the roll film; The shearing frame is equipped with a telescopic cylinder, and the output shaft of the telescopic cylinder is equipped with a shearing blade, which is used to cut the roll film.

[0014] In the preferred embodiment, multiple uprights are also provided above the intermediate frame; The rotating assembly includes a rotating bracket, which is mounted on the top of one side of the upright. A rotating motor is provided on one side of the rotating bracket, and a rotating plate is provided on the output shaft end of the rotating motor. A driven bracket is provided on the upright opposite the rotating motor, and a rotating plate is also provided on the driven bracket.

[0015] In the preferred embodiment, one side of the rotating plate is provided with a side guard, which is used to guide the clamping plate assembly. The side guard is provided with a top plate positioning groove, which is used to install the clamping plate assembly.

[0016] In the preferred embodiment, the clamping plate assembly includes a top clamping plate and a bottom clamping plate, and multiple tension pins are symmetrically arranged on both sides of the top clamping plate; The side guard is also equipped with a top tensioning post, and a tensioning rope is provided between the top tensioning post and the tensioning pin. The tensioning rope is used to tighten the top clamp.

[0017] In the preferred embodiment, one side of the top clamping plate and the bottom clamping plate is also provided with a fixing groove for placing silicone blocks; A film clamping seat is provided above the top clamping plate, and a detachable film clamping block is provided on the film clamping seat. The film clamping block is used to clamp the roll film. This utility model provides a temporary film wrapping device that facilitates the turnover of silicone, which has the following advantages: This device enables automatic film wrapping of temporarily turnover silicone, effectively improving the film wrapping efficiency and film uniformity, and reducing the intensity of manual labor. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 This is an axonometric view of the film winding device of this utility model; Figure 2 This is an axonometric view of the film winding device of this utility model from another direction; Figure 3 This is a cross-sectional schematic diagram of the film winding device of this utility model; Figure 4 This is a cross-sectional schematic diagram of the shearing frame of this utility model; Figure 5 This is an isometric view of the fixing groove of this utility model; Figure 6 This is an axonometric view of the film outlet assembly of this utility model; Figure 7 This is a top view of the membrane delivery assembly of this utility model.

[0019] In the diagram: Base frame 1; Support leg 101; Intermediate frame 2; Side frame 201; Upright frame 202; Film output assembly 3; Slide rail bracket 301; Horizontal movement motor bracket 302; Horizontal movement motor 303; Synchronous pulley one 304; Horizontal movement slide rail 305; Horizontal movement slide plate 306; Film winding bracket 307; Film winding positioning groove 308; Film winding 309; Synchronous pulley two 310; Tensioning box 311; Tensioning wheel 312; Horizontal movement connecting plate 313; Horizontal movement slider 314; Shear Cutting frame 315; guide ring 316; telescopic cylinder 317; shearing blade 318; rotating assembly 4; rotating bracket 401; rotating motor 402; bracket plate 403; side guard 404; top plate positioning groove 405; top plate tensioning column 406; tensioning rope 407; driven bracket 408; clamping plate assembly 5; top clamping plate 501; bottom clamping plate 502; tensioning pin 503; fixing groove 504; film clamping seat 505; film clamping block 506. Detailed Implementation

[0020] Example 1 like Figure 1-7 As shown, a temporary film wrapping device for facilitating silicone turnover includes a base frame 1, an intermediate frame 2 above the base frame 1, a movable film outlet assembly 3 on one side of the intermediate frame 2, and a rotatable rotating assembly 4 on the other side. The rotating assembly 4 is provided with a detachable clamping plate assembly 5 for clamping the silicone.

[0021] The two sides of the middle frame 2 are symmetrically arranged with side frames 201, and the membrane output assembly 3 is arranged between the side frames 201; The film delivery assembly 3 includes multiple transverse slide rails 305, and a movable transverse slide plate 306 is provided on the transverse slide rails 305. A film winding bracket 307 for unwinding the film 309 is provided on one side above the transverse slide plate 306. A shearing frame 315 is provided on one side of the film winding bracket 307. A tensioning box 311 is also provided between the shearing frame 315 and the film winding bracket 307.

[0022] In the preferred embodiment, a plurality of support legs 101 are provided below the base frame 1, and the support legs 101 are used to support the membrane winding device; The side frame 201 is also equipped with a stand 202, and the rotating component 4 is installed on the top of the stand 202.

[0023] In the preferred embodiment, the two ends of the transverse slide rail 305 are provided with slide rail brackets 301, the slide rail brackets 301 are installed on the side frame 201, the slide rail brackets 301 on one side of the side frame 201 are provided with a transverse motor bracket 302, the transverse motor bracket 302 is provided with a transverse motor 303, and the output shaft end of the transverse motor 303 is provided with a synchronous pulley 304. On the other side is a rotatable synchronous pulley 310, and a synchronous belt is provided between synchronous pulley 304 and synchronous pulley 310.

[0024] In the preferred embodiment, a transverse connecting plate 313 is provided below the transverse sliding plate 306. The transverse connecting plate 313 is connected to one side of the timing belt, and the timing belt drives the transverse connecting plate 313 to move on the transverse sliding rail 305. Below the transverse sliding plate 306, there are also multiple transverse sliding blocks 314, which are arranged on the transverse sliding rail 305.

[0025] In the preferred embodiment, the film winding support 307 is provided with a film winding positioning groove 308, and the film winding 309 is arranged in the film winding positioning groove 308; The tension box 311 has a film inlet on one side and a film outlet on the other side. The film outlet is located on the side close to the rotating component 4. A tensioning wheel 312 is located between the film inlet and the film outlet and is located inside the tension box 311.

[0026] In a preferred embodiment, the top of the shearing frame 315 is provided with a guide ring 316, which is used to pass through the roll film 309; The shearing frame 315 is equipped with a telescopic cylinder 317 inside, and a shearing blade 318 is provided at the output shaft end of the telescopic cylinder 317. The shearing blade 318 is used to cut the roll film 309.

[0027] In the preferred embodiment, multiple uprights 202 are also provided above the intermediate frame 2; The rotating assembly 4 includes a rotating bracket 401, which is arranged on the top of a side support 202. A rotating motor 402 is provided on one side of the rotating bracket 401. A rotating plate 403 is provided at the output shaft end of the rotating motor 402. A driven bracket 408 is provided on the opposite side of the rotating motor 402, and a rotating plate 403 is also provided on the driven bracket 408.

[0028] In the preferred embodiment, a side baffle 404 is provided on one side of the rotating plate 403. The side baffle 404 is used to guide the clamping plate assembly 5. A top plate positioning groove 405 is provided on the side baffle 404. The top plate positioning groove 405 is used to install the clamping plate assembly 5.

[0029] In the preferred embodiment, the clamping plate assembly 5 includes a top clamping plate 501 and a bottom clamping plate 502, and a plurality of tensioning pins 503 are symmetrically arranged on both sides of the top clamping plate 501. The side guard 404 is also provided with a top tensioning post 406. A tensioning rope 407 is provided between the top tensioning post 406 and the tensioning pin 503. The tensioning rope 407 is used to tighten the top clamp 501.

[0030] In the preferred embodiment, one side of the top clamping plate 501 and the bottom clamping plate 502 is also provided with a fixing groove 504, which is used to place the silicone block; A film clamping seat 505 is provided above the top clamping plate 501. A detachable film clamping block 506 is provided on the film clamping seat 505. The film clamping block 506 is used to clamp the roll film 309.

[0031] The detailed steps of using a temporary film wrapping device that facilitates the turnover of silicone are as follows: First, place the silicone block to be wrapped into the clamping plate assembly 5, and use the fixing grooves 504 of the top clamping plate 501 and the bottom clamping plate 502 for initial positioning. Then, the tensioning pins 503 on both sides of the top clamping plate 501 cooperate with the top tensioning pins 406 outside the side guard 404 of the rotating plate 403 to tighten the tensioning rope 407 to achieve a stable clamping of the silicone block.

[0032] After the device is started, the rotary motor 402 of the rotary assembly 4 drives the rotary plate 403 at the output shaft end to rotate, and the rotary plate 403 on the driven bracket 408 follows synchronously, causing the clamped silicone block to rotate. At this time, the film dispensing assembly 3 starts to work. The transverse motor 303 on the transverse motor bracket 302 drives the synchronous wheel 304 to rotate, and through the synchronous belt, it links the synchronous wheel 310 on the other side, so that the transverse connecting plate 313 connected to the synchronous belt drives the transverse slide plate 306 to move smoothly along the transverse slide rail 305. The transverse slider 314 under the transverse slide plate 306 ensures smooth movement.

[0033] The film 309 in the film positioning groove 308 on the film winding bracket 307 is released, enters through the film inlet of the tension box 311, and is discharged from the film outlet after the tension is adjusted by the internal tension wheel 312. It then passes through the guide ring 316 at the top of the shearing frame 315, and the starting end of the film is fixed on the silicone block by the film clamping seat 505 and the film clamping block 506.

[0034] As the silicone block rotates and the transverse slide 306 moves, the film roll is evenly wound around the surface of the silicone block. The tension box 311 continuously ensures the tension of the film roll to prevent it from loosening. After the film is wound, the telescopic cylinder 317 inside the shearing frame 315 drives the shearing blade 318 to extend and cut the film roll. The whole process is highly automated, effectively improving the film winding efficiency and film uniformity, reducing the intensity of manual labor, and the silicone block after film winding has a high degree of regularity, which is convenient for subsequent palletizing and transportation.

[0035] The above embodiments are merely preferred technical solutions of this utility model and should not be considered as limitations on this utility model. The protection scope of this utility model should be the technical solution described in the claims, including equivalent substitutions of the technical features described in the claims. That is, equivalent substitutions and improvements within this scope are also within the protection scope of this utility model.

Claims

1. A temporary film wrapping device for easy silicone turnover, characterized in that: Includes a base frame (1), an intermediate frame (2) is provided above the base frame (1), a movable film dispensing assembly (3) is provided on one side of the intermediate frame (2), and a rotatable rotating assembly (4) is provided on the other side. A detachable clamping plate assembly (5) for clamping silicone is provided in the rotating assembly (4). The two sides of the intermediate frame (2) are symmetrically arranged with side frames (201), and the membrane output assembly (3) is arranged between the side frames (201); The film delivery assembly (3) includes multiple transverse slide rails (305), and a movable transverse slide plate (306) is provided on the transverse slide rails (305). A film winding bracket (307) for unwinding the film (309) is provided on one side above the transverse slide plate (306). A shearing frame (315) is provided on one side of the film winding bracket (307). A tensioning box (311) is also provided between the shearing frame (315) and the film winding bracket (307).

2. The temporary film wrapping device for facilitating silicone turnover according to claim 1, characterized in that: Multiple support legs (101) are provided below the base frame (1), and the support legs (101) are used to support the film winding device; The side frame (201) is also provided with a stand (202), and the rotating component (4) is installed on the top of the stand (202).

3. The temporary film wrapping device for facilitating silicone turnover according to claim 1, characterized in that: The transverse slide rail (305) has slide rail brackets (301) at both ends. The slide rail brackets (301) are mounted on the side frame (201). A transverse motor bracket (302) is provided between the slide rail brackets (301) on one side of the side frame (201). A transverse motor (303) is provided on the transverse motor bracket (302). A synchronous pulley (304) is provided at the output shaft end of the transverse motor (303). On the other side is a rotatable synchronous pulley two (310), and a synchronous belt is provided between synchronous pulley one (304) and synchronous pulley two (310).

4. The temporary film wrapping device for facilitating silicone turnover according to claim 3, characterized in that: A transverse connecting plate (313) is provided below the transverse sliding plate (306). The transverse connecting plate (313) is connected to one side of the timing belt. The timing belt drives the transverse connecting plate (313) to move on the transverse sliding rail (305). Below the transverse sliding plate (306) are also provided multiple transverse sliding blocks (314), which are arranged on the transverse sliding rail (305).

5. The temporary film wrapping device for facilitating silicone turnover according to claim 1, characterized in that: The film winding support (307) is provided with a film winding positioning groove (308), and the film winding (309) is arranged in the film winding positioning groove (308); The tension box (311) has a film inlet on one side and a film outlet on the other side. The film outlet is located on the side close to the rotating component (4). A tensioning wheel (312) is located between the film inlet and the film outlet. The tensioning wheel (312) is located inside the tension box (311).

6. The temporary film wrapping device for facilitating silicone turnover according to claim 1, characterized in that: The top of the shearing frame (315) is provided with a guide ring (316) for passing through the roll film (309). The shearing frame (315) is equipped with a telescopic cylinder (317) inside, and a shearing blade (318) is provided at the output shaft end of the telescopic cylinder (317). The shearing blade (318) is used to cut the roll film (309).

7. The temporary film wrapping device for facilitating silicone turnover according to claim 1, characterized in that: Above the intermediate frame (2) are also several upright frames (202); The rotating assembly (4) includes a rotating bracket (401), which is arranged on the top of a side support (202). A rotating motor (402) is provided on one side of the rotating bracket (401). A rotating plate (403) is provided at the output shaft end of the rotating motor (402). A driven bracket (408) is provided on the side support (202) opposite to the rotating motor (402). A rotating plate (403) is also provided on the driven bracket (408).

8. The temporary film wrapping device for facilitating silicone turnover according to claim 7, characterized in that: The rotating plate (403) has a side stop (404) on one side. The side stop (404) is used to guide the clamping plate assembly (5). The side stop (404) has a top plate positioning groove (405) for installing the clamping plate assembly (5).

9. The temporary film wrapping device for facilitating silicone turnover according to claim 8, characterized in that: The clamping plate assembly (5) includes a top clamping plate (501) and a bottom clamping plate (502), and multiple tensioning pins (503) are symmetrically arranged on both sides of the top clamping plate (501). The side guard (404) is also provided with a top tensioning post (406) on the outside. A tensioning rope (407) is provided between the top tensioning post (406) and the tensioning pin (503). The tensioning rope (407) is used to tighten the top clamp (501).

10. A temporary film wrapping device for facilitating silicone turnover according to claim 9, characterized in that: One side of the top clamping plate (501) and the bottom clamping plate (502) is also provided with a fixing groove (504) for placing silicone blocks; A film clamping seat (505) is provided above the top clamping plate (501), and a detachable film clamping block (506) is provided on the film clamping seat (505). The film clamping block (506) is used to clamp the roll film (309).