A dual row boxing machine

Abstract

The utility model discloses a double -column boxing machine, including the rack for supporting, the upper end surface front of rack is provided with product and is located the upper end surface of rack is close to the output of product and is provided with servo push material module of conveying device. The utility model is set up to double -column position, can synchronously divide six rows of material and adsorb to the inside of two groups of empty tray, effectively improves the efficiency and the speed of equipment to the material and carries out the boxing in unit time, and simultaneously the equipment loading, guide material, sub -packaging and unloading are all automatic equipment, can further improve the column loading efficiency of equipment to the material, and also reduced the artificial cost.

Description

Technical Field

[0001] This utility model relates to the technical field of cartoning equipment, specifically a double-cartoning machine. Background Technology

[0002] A cartoning machine is an automated device used to automatically pack products into folding cartons. It is widely used in industries such as pharmaceuticals, food, cosmetics, and hardware. For example, when packing chocolates in the food industry, a cartoning machine can effectively improve the speed of packing large quantities of chocolates.

[0003] However, most existing cartoning machines are single-row set up, which makes them inefficient at cartoning batches of food materials, thus reducing the overall cartoning speed. Therefore, there is an urgent need for a double-row cartoning machine to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a double-row cartoning machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a double-row cartoning machine, comprising a support frame, a product inlet conveying device provided on the front of the upper end face of the frame, a servo pushing module provided near the output end of the product inlet conveying device on the upper end face of the frame, and two sets of empty tray storage bins provided near the rear of the upper end face of the frame.

[0006] The product storage device is fixedly installed on the upper end face of the frame near the rear of the servo pusher module. A suction cup transfer device is provided on the upper end face of the frame near the rear of the product storage device.

[0007] The product loading guide device is located on the upper end face of the frame near the rear of the suction cup transfer device. An empty tray opening device is located at the rear of the product loading guide device, and an loading and unloading device is located at the rear of the empty tray opening device. A product output conveyor is located at the rear of the front end face of the frame.

[0008] Preferably, the product entering the conveying device includes a first belt conveyor, a guide rod is provided on the upper end face of the first belt conveyor near the product input end, a power module is provided on the front end face of the first belt conveyor directly opposite the guide rod, a product guide plate is provided on the front end face of the first belt conveyor near the product output end, and an electrical control box is provided on the rear end face of the first belt conveyor near the guide rod.

[0009] Preferably, the product storage device includes a second belt conveyor for support. A cylinder rotating seat is provided on the side end face of the second belt conveyor near the front. A pen-shaped cylinder is rotatably engaged on the side of the cylinder rotating seat. A fisheye connector is provided at the output end of the pen-shaped cylinder. A flip guide is provided on the side of the fisheye connector. A flip baffle for blocking is provided on the side of the flip guide. This facilitates the subsequent blocking and limiting of the chocolate introduced into the second belt conveyor, improving the stability of the subsequent chocolate discharge.

[0010] Preferably, the suction cup transfer device includes a support plate, a synchronous belt module is provided on the top of the front end face of the support plate, and two sets of three-axis cylinders are provided at the lateral movement of the synchronous belt module. Adsorption plates are provided at the lower part of the two sets of three-axis cylinders, which can improve the stability of subsequent batch adsorption and export of chocolate.

[0011] Preferably, the product placement guiding device includes a cylinder guide seat, a guide cylinder is provided on the front end face of the cylinder guide seat, and a positioning bracket is provided at the output end of the guide cylinder. Four sets of limiting support plates are symmetrically provided on the inner end face of the positioning bracket. The four sets of limiting support plates can stably limit the four side walls of the opened empty tray box, thereby improving the stability of subsequent chocolate introduction.

[0012] Preferably, the empty tray suction device includes a support guide plate, the lower end face of which is provided with two sets of material guiding cylinders, and an adsorption chuck is provided at the output end of the material guiding cylinders. The upper end face of the support guide plate is provided with positioning baffles opposite to each set of adsorption chucks. The two sets of positioning baffles can limit the side of the empty tray box, improving the accuracy of subsequent alignment of the empty tray box.

[0013] Preferably, the ejection device after tray insertion includes a limiting seat, with rodless cylinders symmetrically arranged on the side end of the limiting seat. A pusher guide plate is arranged at the output end of the two sets of rodless cylinders. A sensing plate is arranged on the side end of the pusher guide plate, and two sets of slotted photoelectric switches are arranged on the upper end of the limiting seat. The cooperation between the two sets of slotted photoelectric switches and the sensing plate can detect the positioning of the pusher guide plate, thereby improving the accuracy of the subsequent positioning of the pusher guide plate on the empty tray after it has been assembled.

[0014] Preferably, the empty tray opening device includes a limiting plate. Two sets of meshing first sector gears are provided at the rear of the limiting plate, and two sets of symmetrically arranged second sector gears are provided at the front of the limiting plate. Each set of second sector gears meshes with each other. The second sector gear located in the middle of the two sets is fixedly connected to the first sector gear. A flipping guide plate is provided at the front of each of the two second sector gears, and two sets of suction cups are provided at the inner end face of the flipping guide plate. Alignment baffles are symmetrically provided on the upper end face of the limiting plate. Before use, the sides of the empty tray are compressed to the bottom of the empty tray, facilitating subsequent loading and stacking of materials inside the empty tray storage compartment. When the empty tray is used, the second sector gears drive the flipping guide plate and suction cups to flip, flipping the sides of the bottom of the empty tray, thus opening the entire empty tray.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. This utility model features a dual-row workstation setup, which can simultaneously dispense and absorb six rows of materials into two sets of empty trays. This effectively improves the efficiency and speed of the equipment in packaging materials per unit time. At the same time, the equipment's feeding, guiding, dispensing, and unloading are all automated, which can further improve the equipment's material loading efficiency and reduce labor costs. Attached Figure Description

[0017] Figure 1 This is an exploded view of the main body of this utility model;

[0018] Figure 2 This is a schematic diagram of the main structure of the present utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the product entering the conveying device of this utility model;

[0020] Figure 4 This is a schematic diagram of the product storage device of this utility model;

[0021] Figure 5 This is a schematic diagram of the suction cup transfer device of this utility model;

[0022] Figure 6 This is a schematic diagram of the product placement guide device of this utility model;

[0023] Figure 7 This is a schematic diagram of the empty tray suction device of this utility model;

[0024] Figure 8 This is a schematic diagram of the device for ejecting the tray after insertion according to this utility model.

[0025] Figure 9This is a schematic diagram of the structure of the empty tray opening device of this utility model.

[0026] In the diagram: 20-Frame, 1-Product infeed conveyor, 2-Servo pusher module, 3-Product storage device, 4-Suction cup transfer device, 5-Product tray guide device, 6-Empty tray suction device, 7-Pattern ejection device, 8-Empty tray opening device, 9-Product output conveyor, 10-Empty tray storage bin, 11-Product guide plate, 12-First belt conveyor, 13-Electrical control box, 14-Guide rod, 15-Power module, 31-Second belt conveyor, 32-Cylinder rotary seat, 33-Pen-shaped cylinder, 34-Fisheye connector, 35-Tilting guide seat, 3 6-Flipping baffle, 41-Supporting chuck, 42-Synchronous belt module, 43-Suction plate, 44-Three-axis cylinder, 51-Guide cylinder, 52-Cylinder guide seat, 53-Positioning chuck, 54-Limiting support plate, 61-Supporting guide plate, 62-Suction chuck, 63-Positioning baffle, 64-Guide cylinder, 71-Rodless cylinder, 72-Pushing guide plate, 73-Limiting seat, 74-Slotted photoelectric switch, 75-Induction plate, 81-Suction cup, 82-Flipping guide plate, 83-Alignment baffle, 84-First sector gear, 85-Second sector gear, 86-Limiting chuck. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-9 This utility model provides an embodiment of a double-row cartoning machine, including a support frame 20. A product inlet conveying device 1 is provided on the front of the upper end of the frame 20, and a servo pushing module 2 is provided near the output end of the product inlet conveying device 1 on the upper end of the frame 20. Two sets of empty tray storage bins 10 are provided near the rear of the upper end of the frame 20.

[0029] Product storage device 3 is fixedly installed on the upper end face of the frame 20 near the rear of the servo pusher module 2. A suction cup transfer device 4 is provided on the upper end face of the frame 20 near the rear of the product storage device 3.

[0030] Product loading guide device 5 is located on the upper end face of the frame 20 near the rear of the suction cup transfer device 4. An empty tray opening device 8 is located at the rear of the product loading guide device 5, and a loading and unloading device 7 is located at the rear of the empty tray opening device 8. A product output conveyor 9 is located at the rear of the front end face of the frame 20.

[0031] The product entry conveying device 1 includes a first belt conveyor 12. A guide rod 14 is provided on the upper end face of the first belt conveyor 12 near the product input end. A power module 15 is provided on the front end face of the first belt conveyor 12 directly opposite the guide rod 14. A product guide plate 11 is provided on the front end face of the first belt conveyor 12 near the product output end. An electrical control box 13 is provided on the rear end face of the first belt conveyor 12 near the guide rod 14.

[0032] like Figure 3 The product storage device 3 includes a second belt conveyor 31 for support. A cylinder rotating seat 32 is provided on the side end face of the second belt conveyor 31 near the front. A pen-shaped cylinder 33 is rotatably engaged on the side of the cylinder rotating seat 32. A fisheye connector 34 is provided at the output end of the pen-shaped cylinder 33. A flip guide seat 35 is provided on the side of the fisheye connector 34. A flip baffle 36 for blocking is provided on the side of the flip guide seat 35, which can facilitate the subsequent blocking and limiting of the chocolate introduced into the second belt conveyor 31 and improve the stability of the subsequent chocolate discharge.

[0033] like Figure 4 The suction cup transfer device 4 includes a support plate 41. A synchronous belt module 42 is provided on the top of the front end face of the support plate 41. Two sets of three-axis cylinders 44 are provided at the lateral movement of the synchronous belt module 42. Adsorption plates 43 are provided at the bottom of the two sets of three-axis cylinders 44, which can improve the stability of subsequent batch adsorption and export of chocolate.

[0034] like Figure 5 The product tray guiding device 5 includes a cylinder guide seat 52. A guide cylinder 51 is provided on the front end face of the cylinder guide seat 52, and a positioning bracket 53 is provided at the output end of the guide cylinder 51. Four sets of limiting support plates 54 are symmetrically provided on the inner end face of the positioning bracket 53. The four sets of limiting support plates 54 can stably limit the four side walls of the open empty tray box, thereby improving the stability of subsequent chocolate introduction.

[0035] like Figure 6The empty tray suction device 6 includes a support guide plate 61. Two sets of material guiding cylinders 64 are provided on the lower end face of the support guide plate 61, and an adsorption chuck 62 is provided at the output end of the material guiding cylinder 64. A positioning baffle 63 is provided on the upper end face of the support guide plate 61 opposite to each set of adsorption chucks 62. The two sets of positioning baffles 63 can limit the side of the empty tray box, improving the accuracy of subsequent alignment of the empty tray box.

[0036] like Figure 7 The tray ejection device 7 includes a limiting seat 73. A rodless cylinder 71 is symmetrically arranged on the side end of the limiting seat 73. A pusher plate 72 is arranged at the output end of the two sets of rodless cylinders 71. A sensing plate 75 is arranged on the side end of the pusher plate 72. Two sets of slotted photoelectric switches 74 are arranged on the upper end of the limiting seat 73. The cooperation between the two sets of slotted photoelectric switches 74 and the sensing plate 75 can detect the position of the pusher plate 72, thereby improving the accuracy of the subsequent positioning of the pusher plate 72 on the empty tray after it has been assembled.

[0037] like Figure 8 The empty tray opening device 8 includes a limiting plate 86. Two sets of meshing first sector gears 84 are provided at the rear of the limiting plate 86. Two sets of second sector gears 85 are symmetrically arranged at the front of the limiting plate 86. Each set of second sector gears 85 meshes with each other. The second sector gears 85 located in the middle of the two sets are fixedly connected to the first sector gears 84. A flipping guide plate 82 is provided at the front of each of the two second sector gears 85. Two sets of suction cups 81 are provided at the inner end face of the flipping guide plate 82. A positioning baffle 83 is symmetrically arranged on the upper end face of the limiting plate 86. Before use, the side of the empty tray is compressed at the bottom of the empty tray to facilitate subsequent feeding and stacking of materials inside the empty tray storage bin 10. When the empty tray is used, the second sector gears 85 can drive the flipping guide plate 82 and suction cups 81 to flip, flipping the side of the bottom of the empty tray, so that the empty tray opens as a whole.

[0038] Working principle: Before loading empty chocolate trays, the operator can guide a batch of empty trays into the empty tray storage bin 10. Then, two sets of guiding cylinders 64 are activated, which drive the suction chuck 62 upwards, allowing it to hold the empty tray at the bottom of the storage bin 10. Afterwards, the guiding cylinders 64 drive the suction chuck 62 back to its original position, which in turn moves the empty tray between the positioning baffles 63, completing the positioning operation. Once positioning is complete, as... Figure 8As shown, at this point, the concave side of the empty tray needs to be folded. While the two sets of first sector gears 84 mesh and rotate, they simultaneously drive the two sets of second sector gears 85 to mesh, allowing the two sets of second sector gears 85 to drive the suction cups 81 to flip and position themselves on the concave side of the empty tray via the flipping guide plate 82. Then, the two sets of first sector gears 84 rotate in opposite directions, causing the two sets of suction cups 81 to fold the side of the empty tray outwards, fully opening the empty tray. Then... Figure 5 At this time, the guide cylinder 51 can drive the positioning bracket 53 to move down, so that the positioning bracket 53 can limit the opening of the empty tray box through the limiting support plate 54.

[0039] When the raw materials are adsorbed and packed, such as Figure 1 The raw chocolate packets are guided by the guide rod 14 and moved towards the product guide plate 11 by the first belt conveyor 12. Then, the baffle bar at the entrance of the second belt conveyor 31 can block the chocolates and gradually arrange them into a row. When the appropriate quantity is reached, the servo pusher module 2 can automatically push the row of chocolates into the second belt conveyor 31. The flip baffle 36 at the front of the second belt conveyor 31 can block the rows of chocolates. When the chocolates are gathered into six rows, the two sets of three-axis cylinders 44 drive the adsorption plate 43 to move down and adsorb the three rows of chocolates. After the two sets of adsorption plates 43 have finished adsorbing, the synchronous belt module 42 drives the two sets of adsorption plates 43 to move laterally to the upper part of the empty tray box limited by the two sets of limit support plates 54. Then, the three-axis cylinder 44 drives the adsorption plate 43 to guide the chocolates into the empty tray box. At the same time, the guide cylinder 51 drives the positioning card seat 53 to reset.

[0040] like Figure 7 Two sets of rodless cylinders 71 can push the boxes filled with chocolates toward the product output conveyor 9 through the pusher guide plate 72 until the boxes filled with chocolates are introduced into the product output conveyor 9, and then the product output conveyor 9 unloads the boxes.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A double-row cartoning machine, comprising a support frame (20), wherein a product inlet conveying device (1) is provided on the front of the upper end face of the frame (20), and a servo pushing module (2) is provided on the upper end face of the frame (20) near the output end of the product inlet conveying device (1), and two sets of empty tray storage bins (10) are provided on the upper end face of the frame (20) near the rear, characterized in that: Product storage device (3), the product storage device (3) is fixedly installed on the upper end face of the frame (20) near the rear of the servo push module (2), and a suction cup transfer device (4) is provided on the upper end face of the frame (20) near the rear of the product storage device (3). Product tray guiding device (5) is located on the upper end face of the frame (20) near the rear of the suction cup transfer device (4). An empty tray opening device (8) is located at the rear of the product tray guiding device (5), and an empty tray ejection device (7) is located at the rear of the empty tray opening device (8). A product output conveyor (9) is located at the rear of the front end face of the frame (20), and an empty tray suction device (6) is located at the bottom of the rear end face of the frame (20) near the bottom of the product output conveyor (9).

2. The double-row cartoning machine according to claim 1, characterized in that: The product entering the conveying device (1) includes a first belt conveyor (12). A guide rod (14) is provided on the upper end face of the first belt conveyor (12) near the product input end. A power module (15) is provided on the front end face of the first belt conveyor (12) directly opposite the guide rod (14). A product guide plate (11) is provided on the front end face of the first belt conveyor (12) near the product output end. An electrical control box (13) is provided on the rear end face of the first belt conveyor (12) near the guide rod (14).

3. A double-row cartoning machine according to claim 2, characterized in that: The product storage device (3) includes a second belt conveyor (31) for support. A cylinder swivel (32) is provided on the side end face of the second belt conveyor (31) near the front. A pen-shaped cylinder (33) is rotatably engaged on the side of the cylinder swivel (32). A fish-eye connector (34) is provided at the output end of the pen-shaped cylinder (33). A flip guide (35) is provided on the side of the fish-eye connector (34). A flip baffle (36) for blocking is provided on the side of the flip guide (35).

4. A double-row cartoning machine according to claim 2, characterized in that: The suction cup transfer device (4) includes a support plate (41), a synchronous belt module (42) is provided on the top of the front end face of the support plate (41), and two sets of three-axis cylinders (44) are provided at the lateral movement of the synchronous belt module (42), and an adsorption plate (43) is provided at the lower part of the two sets of three-axis cylinders (44).

5. A double-row cartoning machine according to claim 2, characterized in that: The product placement guide device (5) includes a cylinder guide seat (52), a guide cylinder (51) is provided on the front end face of the cylinder guide seat (52), and a positioning bracket (53) is provided at the output end of the guide cylinder (51). Four sets of limiting support plates (54) are symmetrically provided on the inner end face of the positioning bracket (53).

6. A double-row cartoning machine according to claim 2, characterized in that: The empty tray suction device (6) includes a support guide plate (61), and two sets of material guiding cylinders (64) are provided on the lower end face of the support guide plate (61). An adsorption chuck (62) is provided at the output end of the material guiding cylinder (64). A positioning baffle (63) is provided on the upper end face of the support guide plate (61) opposite to each set of adsorption chucks (62).

7. A double-row cartoning machine according to claim 2, characterized in that: The feeding and ejection device (7) includes a limiting seat (73), a rodless cylinder (71) is symmetrically arranged on the side end of the limiting seat (73), a pusher plate (72) is arranged at the output end of the two sets of rodless cylinders (71), a sensor plate (75) is arranged on the side end of the pusher plate (72), and two sets of slotted photoelectric switches (74) are arranged on the upper end of the limiting seat (73).

8. A double-row cartoning machine according to claim 2, characterized in that: The empty tray opening device (8) includes a limiting plate (86). The rear of the limiting plate (86) is provided with two sets of meshing first sector gears (84). The front of the limiting plate (86) is symmetrically provided with two sets of second sector gears (85). Each set of second sector gears (85) meshes with each other. The second sector gears (85) located in the middle of the two sets are fixedly connected to the first sector gears (84). The front of each of the two second sector gears (85) is provided with a flipping guide plate (82). Two sets of suction cups (81) are provided at the end of the inner end face of the flipping guide plate (82). The upper end face of the limiting plate (86) is symmetrically provided with alignment baffles (83).

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