Changke aluminum material feeding mechanism

Abstract

The application relates to a long aluminum material feeding mechanism, which comprises a frame body, a material box used for storing long aluminum materials, a jacking hole being formed in the bottom of the material box, a conveying roller unit arranged opposite to the material box, a plurality of blocking rods arranged on the frame body and arranged between the material box and the conveying roller unit to block the long aluminum materials, and a transfer unit used for transferring the long aluminum materials in the material box to the conveying roller unit to convey the long aluminum materials through the conveying roller unit. The long aluminum material feeding automation can be realized through the material box, the conveying roller unit and the transfer unit. Compared with manual feeding, the long aluminum materials can be more stably and continuously fed, the feeding time is greatly shortened, and the production efficiency is improved.

Description

Technical Field

[0001] This application relates to the field of aluminum processing technology, and in particular to a feeding mechanism for Changke aluminum materials. Background Technology

[0002] In the aluminum processing industry, sandblasting is a routine process that significantly improves the surface roughness of aluminum, enhances coating adhesion, and thus improves the appearance quality and corrosion resistance of the aluminum. Long aluminum profiles, as a common type of aluminum material, are widely used in various fields such as building decoration, transportation, and electronics.

[0003] However, in the feeding stage of the long aluminum material sandblasting process, some sandblasting equipment lacks an automatic feeding mechanism. Workers need to push the long aluminum materials one by one from the storage area to the conveying device of the sandblasting equipment. Due to the long length of the aluminum materials, the handling is inconvenient, resulting in a slow feeding speed.

[0004] To address the aforementioned issues, a feeding mechanism for Changke aluminum materials is now designed. Utility Model Content

[0005] This application provides a long aluminum material feeding mechanism to solve the problem in the related technology that some sandblasting equipment lacks an automatic feeding mechanism, requiring workers to push the long aluminum materials one by one from the storage area to the conveying device of the sandblasting equipment, resulting in a slow feeding speed.

[0006] Firstly, a feeding mechanism for Changke aluminum materials is provided, including: Frame; A material bin for storing long aluminum materials, wherein a lifting hole is provided at the bottom of the material bin; A conveyor roller unit, which is arranged opposite to the hopper; Multiple baffles are mounted on the frame and arranged between the material box and the conveying roller unit to block long aluminum materials. The transfer unit is used to transfer long aluminum materials from inside the hopper to the conveying roller unit, through which the long aluminum materials are conveyed; The transfer unit includes a drive mechanism located at the bottom of the material box and a lifting mechanism located on the drive mechanism. The lifting mechanism is located at the bottom of the lifting hole and is used to lift the long aluminum material inside the material box. The drive mechanism is used to drive the lifting mechanism to move along the width of the frame.

[0007] In some embodiments, the included feature is a U-shaped fence mounted on the frame, with an opening on the side near the guardrail; The bottom of the fence is provided with a base plate, and the side of the base plate near the guard bar is inclined downward. The lifting hole is located on the side of the base plate near the stop bar.

[0008] In some embodiments, there are multiple conveying roller units, which are arranged at equal intervals along the length of the frame, and the conveying roller units are located below the side of the stop bar away from the material box; The conveying roller unit includes a support base mounted on a frame, a mounting platform mounted on the support base, two bearing seats opposite each other on the mounting platform, a rotating shaft rotatably mounted between the two bearing seats, and a drag wheel mounted on the rotating shaft.

[0009] In some embodiments, a power mechanism is also included, which includes a drive motor and a reducer mounted on the mounting platform. The output shaft of the drive motor is connected to the input shaft of the reducer, and the output shaft of the reducer is connected to one end of a corresponding rotating shaft.

[0010] In some embodiments, a plurality of the stops are arranged at equal intervals along the length of the frame, and a guide plate is provided on the side of the stops near the tow wheel, the guide plate being inclined downward on the side near the tow wheel.

[0011] In some embodiments, the drive mechanism includes a fixed rod on a frame, and the fixed rod is provided with a plurality of linear electric slide rails.

[0012] In some embodiments, the lifting mechanism includes an electric push rod disposed on a linear electric slide rail slider, a top block disposed at the top of the piston rod of the electric push rod, and an arc-shaped groove formed at one end of the top block near the stop rod.

[0013] This application provides a long aluminum material feeding mechanism, which automates the feeding of long aluminum materials through a material box, a conveying roller unit, and a transfer unit. Compared with manual feeding, this method can feed long aluminum materials more stably and continuously, greatly shortening the feeding time and improving production efficiency.

[0014] The material bin can store multiple long aluminum materials, and the transfer unit can transfer and load these aluminum materials sequentially, enabling batch processing and further improving the overall production pace to meet the needs of large-scale production. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 A three-dimensional structural illustration provided for an embodiment of this application. Figure 1; Figure 2 A three-dimensional structural illustration provided for an embodiment of this application. Figure 2 ; Figure 3 A three-dimensional schematic diagram of the transfer unit provided in an embodiment of this application; Figure 4 This is a three-dimensional schematic diagram of the conveyor roller unit provided in an embodiment of this application.

[0017] In the diagram: 1. Frame; 2. Material box; 3. Lifting hole; 4. Conveying roller unit; 5. Stop bar; 6. Transfer unit; 21. Fence; 22. Base plate; 41. Support seat; 42. Mounting platform; 43. Bearing seat; 44. Rotating shaft; 45. Drag wheel; 7. Power mechanism; 71. Drive motor; 72. Reducer; 8. Guide plate; 61. Drive mechanism; 611. Fixed rod; 612. Linear electric slide rail; 62. Lifting mechanism; 621. Electric push rod; 622. Top block; 623. Arc groove. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0019] This application provides a long aluminum material feeding mechanism, which can solve the problem in the related technology of feeding long aluminum materials in the sandblasting process. Some sandblasting equipment lacks an automatic feeding mechanism, and workers need to push the long aluminum materials one by one from the storage area to the conveying device of the sandblasting equipment, resulting in a slow feeding speed.

[0020] Please see Figures 1-3A long aluminum material feeding mechanism includes: a frame 1; a material box 2 for storing long aluminum materials, the bottom of which has a lifting hole 3; a conveying roller unit 4 arranged opposite to the material box 2; multiple baffles 5 arranged opposite to each other along the length of the frame 1, which are set on the frame 1 and the multiple baffles 5 are arranged between the material box 2 and the conveying roller unit 4 to block the long aluminum materials; a transfer unit 6 for transferring the long aluminum materials inside the material box 2 to the conveying roller unit 4, and conveying the long aluminum materials through the conveying roller unit 4; the transfer unit 6 includes a driving mechanism 61 set at the bottom of the material box 2, and a lifting mechanism 62 set on the driving mechanism 61, the lifting mechanism 62 being located at the bottom of the lifting hole 3 for lifting the long aluminum materials inside the material box 2, and the driving mechanism 61 for driving the lifting mechanism 62 to move along the width of the frame 1.

[0021] Long aluminum materials that need to be sandblasted are placed in material box 2 for centralized storage.

[0022] The transfer unit 6 starts working. The lifting mechanism 62 is located at the bottom of the lifting hole 3. When the lifting mechanism 62 is activated, it moves upward and enters the material box 2 through the lifting hole 3. It lifts the long aluminum material closest to the stop bar 5 in the material box 2 upward, so that the long aluminum material is separated from the bottom of the material box. At this time, one side of the long aluminum material is in contact with the stop bar 5. As the long aluminum material gradually rises, it continues to move upward.

[0023] The drive mechanism 61 is activated to drive the lifting mechanism 62 to move along the width of the frame 1. Since the long aluminum material is placed on the lifting mechanism 62, when the lifting mechanism 62 moves with the long aluminum material, the lifting mechanism 62 and the long aluminum material pass over the stop bar 5 and move from the area where the material box 2 is located to above the conveying roller unit 4.

[0024] Once the long aluminum material reaches above the conveyor roller unit 4, the conveyor roller unit 4 starts, driving the long aluminum material forward to convey it and prepare for subsequent sandblasting.

[0025] The feeding of long aluminum materials is automated through the material bin 2, conveying roller unit 4, and transfer unit 6. Compared with manual feeding, this method can feed long aluminum materials more stably and continuously, greatly shortening the feeding time and improving production efficiency.

[0026] The material bin 2 can store multiple long aluminum materials, and the transfer unit 6 can transfer and load these aluminum materials in sequence, which has the ability to process in batches, further improving the overall production rhythm and meeting the needs of large-scale production.

[0027] like Figure 1 and Figure 2As shown, this embodiment includes a fence 21 installed on the frame 1. The fence 21 is U-shaped and has an opening on the side near the stop bar 5. A base plate 22 is provided at the bottom of the fence 21, and the base plate 22 is inclined downward on the side near the stop bar 5. The lifting hole 3 is opened on the side of the base plate 22 near the stop bar 5.

[0028] The fence 21 is U-shaped and has an opening near the baffle 5. It is installed on the frame 1 and together with the base plate 22, it forms a relatively enclosed space that facilitates the entry of aluminum materials into a specific area.

[0029] When long aluminum materials are stored in this area, the U-shaped fence can restrict the aluminum materials in three directions, preventing them from rolling or slipping out of the storage area and ensuring the stability of the aluminum materials in the initial storage stage.

[0030] The base plate 22 is tilted downwards on the side closest to the stop bar 5, causing long aluminum materials to tend to move closer to the stop bar 5 under their own weight. When a new long aluminum material is placed inside the enclosure, the tilted base plate will cause the aluminum material to gradually gather closer to the stop bar 5 and the lifting hole 3, preparing for subsequent lifting operations.

[0031] The lifting hole 3 is located on the side of the base plate 22 near the stop bar 5. When the lifting mechanism 62 in the transfer unit 6 is ready to work, it can lift the long aluminum material from the bottom up through the lifting hole 3. Since the lifting hole is close to the stop bar 5, and the aluminum material has gathered in this vicinity under the action of the inclined base plate, the lifting mechanism can contact the bottom of the aluminum material, lift the aluminum material, and detach it from the surface of the base plate.

[0032] It should be noted that the frame 1 is equipped with multiple crossbars located at the bottom of the lifting hole 3, which support the long aluminum material on the lifting hole 3.

[0033] like Figure 1 and Figure 4 As shown, in one embodiment, there are multiple conveying roller units 4, which are arranged at equal distances along the length of the frame, and the conveying roller units 4 are located below the side of the stop bar 5 away from the material box 2; the conveying roller unit 4 includes a support base 41 disposed on the frame 1, a mounting platform 42 disposed on the support base 41, two bearing seats 43 disposed opposite to each other on the mounting platform 42, a rotating shaft 44 rotatably disposed between the two bearing seats 43, and a drag wheel 45 disposed on the rotating shaft 44.

[0034] Multiple conveyor roller units 4 are arranged at equal intervals along the length of the frame and are located below the side of the stop bar 5 away from the material box 2. When the long aluminum material falls on top of the conveyor roller unit 4, it ensures that the long aluminum material can be uniformly and stably supported at different positions.

[0035] In actual use, when the rotating shaft 44 rotates, it drives the drag wheel 45 to rotate as well. The long aluminum material is placed on the drag wheel 45, and friction is generated between the drag wheel 45 and the long aluminum material. Under the action of friction, the rotation of the drag wheel 45 drives the long aluminum material to move forward along the length of the frame, thereby realizing the conveying of the long aluminum material.

[0036] like Figure 2 As shown, it further includes a power mechanism 7, which includes a drive motor 71 and a reducer 72 mounted on the mounting platform 42. The output shaft of the drive motor 71 is connected to the input shaft of the reducer 72, and the output shaft of the reducer 72 is connected to one end of the corresponding rotating shaft 44.

[0037] The number of power mechanisms 7 is at least two, arranged on the mounting platforms 42 at both ends.

[0038] When the conveyor roller unit 4 needs to be started to convey long aluminum materials, the drive motor 71 starts to run, and its output shaft rotates at high speed, and the high-speed power output is transmitted to the input shaft of the reducer 72 connected to it.

[0039] The reducer 72 reduces the input high-speed power. After reduction, the power is output from the output shaft of the reducer 72. At this time, the speed of the power is reduced, but the torque is increased, making the output power more suitable for conveying long aluminum materials.

[0040] The decelerated power is transmitted to the rotating shaft 44, which begins to rotate under the drive of the power. Since the towing wheel 45 is fixedly installed on the rotating shaft 44, the towing wheel 45 will rotate together with the rotating shaft 44.

[0041] When a long aluminum material is placed on the roller 45, the roller 45 generates friction with the surface of the aluminum material, which drives the long aluminum material to move forward along the length of the frame, thereby realizing the conveying of the long aluminum material.

[0042] like Figure 1 and Figure 2 As shown, in one embodiment, a plurality of the stop bars 5 are arranged at equal intervals along the length of the frame 1, and a guide plate 8 is provided on the side of the stop bar 5 near the towing wheel 45, and the guide plate 8 is inclined downward on the side near the towing wheel 45.

[0043] Multiple stop bars 5 are set at equal intervals along the length of the frame 1. During the conveying of long aluminum materials, the stop bars 5 play a role in positioning and blocking.

[0044] The guide plate 8 is located on the side of the stop bar 5 near the towing wheel 45, and the side of the guide plate 8 near the towing wheel 45 is inclined downward. During the conveying of long aluminum materials, the guide plate 8 mainly plays the role of guiding the long aluminum materials to smoothly transition from above the stop bar 5 to the towing wheel 45.

[0045] The inclined surface of the guide plate 8 provides a gradually transitioning guide surface for the aluminum material. Under its own weight, the aluminum material smoothly slides down the inclined surface of the guide plate 8 and approaches the towing wheel 45.

[0046] like Figure 2 and Figure 3 As shown, in one embodiment, the drive mechanism 61 includes a fixed rod 611 mounted on the frame 1, and the fixed rod 611 is provided with a plurality of linear electric slide rails 612.

[0047] The linear electric slide rail 612 is equipped with a slider. When the linear electric slide rail receives a control signal, its internal drive device, such as a motor, lead screw and nut transmission mechanism, starts to work and drives the slider to move linearly along the slide rail. This is existing technology and will not be described in detail here.

[0048] like Figure 3 As shown, in one embodiment, the lifting mechanism 62 includes an electric push rod 621 disposed on the slider of the linear electric slide rail 612, and a top block 622 disposed at the top of the piston rod of the electric push rod 621. The top block 622 has an arc-shaped groove 623 at one end near the stop rod 5.

[0049] The electric push rod 621 is mounted on the slider of the linear electric slide rail 612. When the electric push rod 621 receives a control signal, the extension and retraction of the piston rod drives the top block 622 to rise or fall, thereby lifting or lowering the stop lever 5. By controlling the extension and retraction amount and speed of the electric push rod, the height of the top block and the lifting force can be precisely adjusted.

[0050] In actual use, the electric push rod 621 drives the top block 622 to rise and enter the material box 2 through the lifting hole 3, lifting the long aluminum material closest to the stop bar 5 in the material box 2 upward. Since the top block 622 has an arc groove 623 at one end near the stop bar 5, one side of the long aluminum material contacts the stop bar 5.

[0051] As the top block 622 continues to rise, guided by the arc groove 623, the long aluminum material will fall over the stop bar 5 and onto it under the action of inertia. The linear electric slide rail 612 drives the top block 622 to move along the width of the frame 1. The movement of the top block 622 will push the long aluminum material to fall onto the guide plate 8, and then guide it to the towing wheel 45 through the guide plate 8.

[0052] In the description of this application, it should be noted that the terms "upper," "lower," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0053] It should be noted that in this application, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0054] The above description is merely a specific embodiment of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.

Claims

1. A feeding mechanism for long-chain aluminum materials, characterized in that, include: Frame (1); Material box (2), which is used to store long aluminum materials, and the bottom of the material box (2) is provided with a lifting hole (3); A conveyor roller unit (4) is arranged opposite to the material box (2); Multiple baffles (5) are set on the frame (1), and the multiple baffles (5) are arranged between the material box (2) and the conveying roller unit (4) to block long aluminum materials; The transfer unit (6) is used to transfer the long aluminum material inside the material box (2) to the conveying roller unit (4) and convey the long aluminum material through the conveying roller unit (4); The transfer unit (6) includes a drive mechanism (61) set at the bottom of the material box (2) and a lifting mechanism (62) set on the drive mechanism (61). The lifting mechanism (62) is located at the bottom of the lifting hole (3) and is used to lift the long aluminum material inside the material box (2). The drive mechanism (61) is used to drive the lifting mechanism (62) to move along the width of the frame (1).

2. The long-term aluminum material feeding mechanism as described in claim 1, characterized in that: The material box (2) includes a fence (21) set on the frame (1), the fence (21) is U-shaped and has an opening on the side near the stop bar (5); The bottom of the fence (21) is provided with a base plate (22), and the base plate (22) is inclined downward on the side near the stop bar (5); The lifting hole (3) is located on the side of the base plate (22) near the stop bar (5).

3. The feeding mechanism for Changke aluminum materials as described in claim 1, characterized in that: There are multiple conveying roller units (4), which are arranged at equal distances along the length of the frame, and the conveying roller units (4) are located below the side of the stop bar (5) away from the material box (2); The conveying roller unit (4) includes a support base (41) set on the frame (1), a mounting platform (42) set on the support base (41), two bearing seats (43) are arranged opposite to each other on the mounting platform (42), a rotating shaft (44) is rotatably arranged between the two bearing seats (43), and a drag wheel (45) is arranged on the rotating shaft (44).

4. The long-term aluminum material feeding mechanism as described in claim 3, characterized in that: It also includes a power mechanism (7), which includes a drive motor (71) and a reducer (72) mounted on the mounting platform (42). The output shaft of the drive motor (71) is connected to the input shaft of the reducer (72), and the output shaft of the reducer (72) is connected to one end of the corresponding rotating shaft (44).

5. The feeding mechanism for Changke aluminum materials as described in claim 3, characterized in that: Multiple stop bars (5) are arranged at equal distances along the length of the frame (1). A guide plate (8) is provided on the side of the stop bar (5) near the towing wheel (45). The guide plate (8) is inclined downward on the side near the towing wheel (45).

6. The long-term aluminum material feeding mechanism as described in claim 1, characterized in that: The drive mechanism (61) includes a fixed rod (611) on the frame (1), and a plurality of linear electric slide rails (612) are provided on the fixed rod (611).

7. The long-chain aluminum material feeding mechanism as described in claim 6, characterized in that: The lifting mechanism (62) includes an electric push rod (621) mounted on the slider of the linear electric slide rail (612) and a top block (622) mounted on the top of the piston rod of the electric push rod (621). The top block (622) has an arc-shaped groove (623) at one end near the stop rod (5).

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