A material sorting code disc device

CN224811637UActive Publication Date: 2026-09-29HELIXIN (CHONGQING) INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202521942244.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-10
Publication Date
2026-09-29
Estimated Expiration
2035-09-10

AI Technical Summary

Technical Problem

物流分拣机在使用时,若干个分线路的物件在汇集到主线路上时,因其分路线输送物件的方向与主路线输送物件的方向之间存在一定角度,所以,分路线上的物件在输送至主路线上时,由于惯性,物件会触碰在主线路的侧面防护结构上,物件在被主线路输送时,物件会处于靠边位置行进,进而会导致,物流分拣设备在对物件条码信息进行扫描记录时,会出现扫描不全面或者扫描不到的问题,其次,物件靠边行进会造成拿取不便的情况,不利于供应链的物流分拣系统的使用

Benefits of technology

[0018]1、通过设置的两个调整臂,在滚筒输送机进行物料输送时,通过调整臂对滚筒输送机上的物料进行导向,避免物料在运输时贴靠在滚筒输送机的边沿位置,同时通过设置的带轮、转动轮以及导向带,在物料在行进时,通过导向带同步运动,避免物料被导向带阻挡导致卡住。

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Abstract

The application discloses a material sorting code disc device, which belongs to the technical field of sorting devices. The device comprises a roller conveyor and a discharging disc, a mounting frame fixed on the upper side of the roller conveyor, a gantry mechanical hand mounted on the mounting frame, two symmetrical adjusting arms arranged on the roller conveyor, and a predetermined angle formed between the two adjusting arms and the conveying direction of the roller conveyor. A belt wheel and a rotating wheel are rotatably mounted on the adjusting arm, and a guide belt is connected between the belt wheel and the rotating wheel. The application has the beneficial effect of providing a material sorting code disc device. The two adjusting arms are arranged to guide the material on the roller conveyor. The belt wheel, the rotating wheel and the guide belt are arranged to move synchronously through the guide belt when the material is moving, thereby avoiding the material being blocked by the guide belt and causing jamming.
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Description

Technical Field

[0001] This application relates to the field of sorting device technology, and more specifically, to a material sorting and palletizing device. Background Technology

[0002] Supply chain logistics sorting refers to a system in supply chain management that uses a series of technologies and equipment to classify, organize, and distribute goods. This mainly involves using logistics sorting machines to sort items. The operating principle of a logistics sorting machine consists of a main route and several sub-routes connected to the main route. Workers place items in batches on the sub-routes, and the items from the sub-routes eventually converge on the main route. When a logistics sorting machine is in use, items from several branch lines converge on the main line. Because there is a certain angle between the direction in which the items are transported on the branch lines and the direction in which the items are transported on the main line, the items on the branch lines will touch the side protection structure of the main line due to inertia when they are transported to the main line. When the items are transported by the main line, they will be in a position close to the side. This will lead to problems such as incomplete scanning or failure to scan the barcode information of the items when the logistics sorting equipment scans and records the information. In addition, the items moving close to the side will make it inconvenient to pick them up, which is not conducive to the use of the logistics sorting system in the supply chain.

[0003] Therefore, a material sorting and palletizing device is needed to solve the above problems. Utility Model Content

[0004] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.

[0005] To address the technical problems mentioned in the background section, some embodiments of this application provide a material sorting and palletizing device, including: a roller conveyor and a feeding tray, and a mounting frame fixed on the upper side of the roller conveyor. A gantry robot is mounted on the mounting frame. Two symmetrically arranged adjusting arms are mounted on the roller conveyor, forming a predetermined angle with the conveying direction of the roller conveyor. A pulley and a rotating wheel are rotatably mounted on the adjusting arms, and a guide belt connects the pulley and the rotating wheel. Two mounting boxes are fixedly mounted on the roller conveyor, and the two adjusting arms are movably mounted on the two mounting boxes respectively. Roller ends are fixedly connected to both ends of one roller on the roller conveyor, and the two roller ends extend into the two mounting boxes and are fixedly connected to second conical wheels. A first conical wheel located inside the mounting box and meshing with the second conical wheel is coaxially fixedly connected to the rotating wheel.

[0006] By using two adjustable arms, the material on the roller conveyor is guided during material transport, preventing it from sticking to the edge of the conveyor. At the same time, the pulleys, rotating wheels, and guide belts ensure that the material moves synchronously with the guide belts, preventing it from being blocked and stuck.

[0007] Furthermore, the adjusting arm includes a lower plate and an upper plate, and a rotating wheel and a pulley are rotatably installed between the lower plate and the upper plate. A support plate located inside the guide belt is also fixedly installed between the lower plate and the upper plate. A mounting plate is rotatably installed on the upper end of the mounting box. A positioning screw is threaded on the mounting plate. One end of the positioning screw abuts against the upper end of the mounting box to position the mounting plate. The mounting plate and the lower plate rotate in cooperation.

[0008] By using the mounting plate, the angle of the adjusting arm can be adjusted by rotating the mounting plate on the mounting box, thereby guiding materials of different sizes.

[0009] Furthermore, a sleeve is fixedly installed on the mounting plate. The sleeve abuts against the lower plate and rotates with the lower plate. A fixing head is fixedly connected to the lower plate, coaxial with the sleeve and sleeved inside the sleeve. A connecting plate is fixedly connected to the outer wall of the fixing head. An adjusting plate is movably installed on the sleeve, located inside the sleeve. A connecting spring is connected between the adjusting plate and the connecting plate, with both ends of the connecting spring fixed between the adjusting plate and the connecting plate, respectively.

[0010] Furthermore, a limiting plate is fixedly connected to the inner wall of the sleeve, with the limiting plate and the adjusting plate located on opposite sides of the connecting plate.

[0011] By using the adjustable plate and connecting plate, when the material is pressed against the outside of the guide belt, it will squeeze the adjusting arm, causing the adjusting arm to deflect, which in turn will compress the connecting spring.

[0012] Furthermore, the sleeve is provided with a guide groove extending in the circumferential direction, and a sliding head is slidably provided in the sleeve in the circumferential direction. The adjusting plate has a connecting part that passes through the guide groove and is fixedly connected to the sliding head.

[0013] With the guide groove and sliding head, when the position of the adjusting plate needs to be adjusted, the sliding head slides on the sleeve to adjust the distance between the adjusting plate and the connecting plate, thereby adjusting the compression of the connecting spring.

[0014] Furthermore, a toggle button is rotatably mounted on the sliding head, and multiple positioning grooves are evenly distributed along the extension direction of the guide groove on the lower side wall of the guide groove. A positioning head is fixedly connected to the toggle button, and the positioning head is embedded in the positioning groove to limit the sliding head.

[0015] By rotating the toggle switch, the positioning head is inserted into the positioning groove, thereby limiting the sliding head.

[0016] Furthermore, anti-slip textures are provided on the outer wall of the guide belt.

[0017] The beneficial effects of this application are as follows:

[0018] 1. By setting two adjusting arms, the material on the roller conveyor is guided by the adjusting arms during material conveying, so as to prevent the material from sticking to the edge of the roller conveyor during transportation. At the same time, by setting pulleys, rotating wheels and guide belts, the material moves synchronously with the guide belts as it moves, so as to prevent the material from being blocked by the guide belts and getting stuck.

[0019] 2. By rotating the mounting plate on the mounting box to adjust the angle of the adjusting arm, materials of different sizes can be guided.

[0020] 3. Using the guide groove and sliding head, when the position of the adjusting plate needs adjustment, the sliding head slides on the sleeve to adjust the distance between the adjusting plate and the connecting plate, thereby adjusting the compression of the connecting spring. This facilitates guiding materials of different sizes. Attached Figure Description

[0021] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.

[0022] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.

[0023] In the attached diagram:

[0024] Figure 1 This is an overall schematic diagram according to one embodiment of the present application;

[0025] Figure 2 yes Figure 1 A schematic diagram of the mounting structure of the adjusting arm in the embodiment;

[0026] Figure 3 yes Figure 1 A magnified view of a portion of point A in the middle;

[0027] Figure 4 yes Figure 1 The embodiment is shown in the schematic diagram of the installation of the rotating wheel;

[0028] Figure 5 yes Figure 1 A schematic diagram of the installation disk in the embodiment;

[0029] Figure 6 yes Figure 1 A schematic diagram of the sliding head installation in the embodiment;

[0030] Figure 7 yes Figure 1 The structural diagram of the fixing head in the embodiment is shown.

[0031] Figure label:

[0032] 10. Roller conveyor; 11. Mounting frame; 12. Gantry robot; 13. Feeding tray; 14. Adjusting arm; 15. Mounting box; 16. Roller end; 17. Mounting plate; 18. First cone wheel; 19. Second cone wheel; 20. Positioning screw; 21. Upper plate; 22. Pulley; 23. Guide belt; 24. Support plate; 25. Rotating wheel; 26. Lower plate; 27. Fixed head; 28. Limiting plate; 29. ​​Connecting spring; 30. Connecting plate; 31. Sleeve sleeve; 32. Adjusting plate; 33. Guide groove; 34. Positioning groove; 35. Sliding head; 36. Toggle button; 37. Positioning head. Detailed Implementation

[0033] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.

[0034] It should also be noted that, for ease of description, only the parts relevant to the application are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.

[0035] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.

[0036] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".

[0037] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.

[0038] Reference Figure 1-7A material sorting and palletizing device includes: a roller conveyor 10, a mounting frame 11, a gantry robot 12, an adjusting arm 14, pulleys 22, rotating wheels 25, a guide belt 23, a mounting box 15, roller ends 16, a second conical wheel 19, and a first conical wheel 18. The roller conveyor 10 is a conventional roller transporter used for transporting materials. The mounting frame 11 is fixed to the roller conveyor 10, and the gantry robot 12 is mounted on the mounting frame 11. The gantry robot 12 is a conventional gantry-type truss robot that removes materials from the roller conveyor 10 and pallets them. Material feeding trays 13 are provided on both sides of the roller conveyor 10 for placing materials. The gantry robot 12 sorts and pallets the materials.

[0039] Two mounting boxes 15, arranged left and right, are fixedly installed on the roller conveyor 10. Adjusting arms 14 are rotatably mounted on the mounting boxes 15. By deflecting the two adjusting arms 14 at a predetermined angle to the conveying direction of the roller conveyor 10, the material transported on the roller conveyor 10 is guided and gathered, ensuring that the material is in the center position of the roller conveyor 10, avoiding problems such as incomplete or missed scanning, and inconvenience in handling. The adjusting arms 14 include a lower plate 26 and an upper plate 21. A mounting plate 17 is rotatably mounted on the upper end of the mounting box 15. A positioning screw 20 is threaded onto the mounting plate 17, with one end abutting against the upper surface of the mounting box 15 to position it. The mounting plate 17 and the lower plate 26 are rotatably engaged. By rotating the mounting plate 17 on the mounting box 15, the angle of the adjusting arms 14 is adjusted, thereby guiding materials of different sizes.

[0040] To prevent materials from getting stuck on the adjusting arm 14, a rotating wheel 25 and a pulley 22 are rotatably mounted between the lower plate 26 and the upper plate 21. A guide belt 23 connects the pulley 22 and the rotating wheel 25. The outer wall of the guide belt 23 has anti-slip textures. When materials are transported on the roller conveyor 10, the rotation of the pulley 22 and the rotating wheel 25 drives the guide belt 23 to move, guiding the materials that are in contact with the guide belt 23. One roller on the roller conveyor 10 has roller ends 16 fixedly connected to both ends. The two roller ends 16 extend into two mounting boxes 15 and are fixedly connected to second conical wheels 19. A first conical wheel 18, located inside the mounting box 15 and meshing with the second conical wheel 19, is coaxially fixedly connected to the rotating wheel 25. When the roller rotates, the second conical wheel 19 and the first conical wheel 18 drive the rotating wheel 25 to rotate.

[0041] A sleeve 31 is fixedly mounted on the mounting plate 17. The sleeve 31 abuts against the lower plate 26 and rotates with the lower plate 26. A fixing head 27, coaxial with the sleeve 31 and sleeved inside the sleeve 31, is fixedly connected to the lower plate 26. A connecting plate 30 is fixedly connected to the outer wall of the fixing head 27. An adjusting plate 32 is movably mounted on the sleeve 31 and located inside the sleeve 31. A connecting spring 29 is connected between the adjusting plate 32 and the connecting plate 30, with both ends of the connecting spring 29 fixed between the adjusting plate 32 and the connecting plate 30, respectively. When the material is adjusted to the middle position of the roller conveyor 10, to prevent the adjusting arm 14 from being crushed and damaged, the connecting spring 29 is compressed, causing the adjusting arm 14 to deflect.

[0042] To adjust for materials of different weights, the connecting spring 29 needs to be compressed only when the adjusting arm 14 receives different pressures. A guide groove 33 extending circumferentially is provided on the sleeve 31. A sliding head 35 is slidably mounted circumferentially on the sleeve 31. The adjusting plate 32 has a connecting part that passes through the guide groove 33 and is fixedly connected to the sliding head 35. A toggle button 36 is rotatably mounted on the sliding head 35. Multiple positioning grooves 34 are evenly distributed along the extension direction of the guide groove 33 on the lower side wall of the guide groove 33. A positioning head 37 is fixedly connected to the toggle button 36, and the positioning head 37 is embedded in the positioning groove 34 to limit the sliding head 35. When the material weight is large, by adjusting the position of the positioning head 37, the distance between the connecting spring 29 and the connecting plate 30 is shortened, thereby compressing the connecting spring 29 to a certain extent. At this point, the adjusting arm 14 will deflect under greater pressure, facilitating the guidance of materials of different weights.

[0043] A limiting plate 28 is also fixedly connected to the inner wall of the sleeve 31. The limiting plate 28 and the adjusting plate 32 are located on opposite sides of the connecting plate 30, respectively. The limiting plate 28 limits the connecting plate 30, facilitating the adjustment of the compression degree of the connecting spring 29. A scale arranged along the edge of the guide groove 33 can also be provided on the sleeve 31 to indicate the position of the sliding head 35, allowing direct observation of the compression amount of the connecting spring 29. The relationship between the compression amount of the connecting spring 29 and the adjustment of the cargo weight can be obtained experimentally.

[0044] Working process or usage method:

[0045] 1. By rotating the mounting plate 17 on the mounting box 15, the deflection angle of the adjusting arm 14 is adjusted. When the material moves on the roller conveyor 10, it will come into contact with the existing guide belt 23. Under the action of the adjusting arm 14, the material is guided to avoid the material from sticking to the edge. At the same time, the guide belt 23 also moves while the material is moving to prevent the material from getting stuck.

[0046] 2. To prevent the material from being squeezed and damaged by the adjusting arm 14, a connecting spring 29 is provided. When the material moves to the middle position, the material will be at the end of the adjusting arm 14. At this time, the adjusting arm 14 will deflect, which will compress the connecting spring 29 and prevent the material from being damaged.

[0047] 3. When the material is heavy, push the sliding head 35 to adjust the compression of the connecting spring 29, so that the compression of the connecting spring 29 increases. At this time, the adjusting arm 14 can guide the heavier material to the middle position of the roller conveyor 10. When the material is light, the compression of the connecting spring 29 decreases.

[0048] 4. By rotating the toggle knob 36, the positioning head 37 is inserted into the positioning groove 34 to limit the position of the adjustment plate 32.

[0049] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the application involved in the embodiments of this disclosure is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described application concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.

Claims

1. A material sorting and palletizing device, comprising: The roller conveyor (10) and the discharge tray (13), and the mounting frame (11) fixed on the upper side of the roller conveyor (10), on which a gantry robot (12) is mounted, characterized in that, The roller conveyor (10) is equipped with two symmetrically arranged adjusting arms (14), and the two adjusting arms (14) form a predetermined angle with the conveying direction of the roller conveyor (10); The adjusting arm (14) is rotatably mounted with a pulley (22) and a rotating wheel (25), and a guide belt (23) is connected between the pulley (22) and the rotating wheel (25); Two mounting boxes (15) are fixedly installed on the roller conveyor (10), and two adjusting arms (14) are movably installed on the two mounting boxes (15) respectively. One roller on the roller conveyor (10) has roller ends (16) fixedly connected to both ends. The two roller ends (16) extend into the two mounting boxes (15) respectively and are fixedly connected to the second conical wheel (19). The rotating wheel (25) is coaxially fixedly connected to the first conical wheel (18) located in the mounting box (15) and meshing with the second conical wheel (19).

2. The material sorting and palletizing device according to claim 1, characterized in that: The adjusting arm (14) includes a lower plate (26) and an upper plate (21). A rotating wheel (25) and a pulley (22) are rotatably installed between the lower plate (26) and the upper plate (21). A support plate (24) located inside the guide belt (23) is also fixedly installed between the lower plate (26) and the upper plate (21). An installation plate (17) is rotatably installed on the upper end of the mounting box (15). A positioning screw (20) is threaded on the mounting plate (17). One end of the positioning screw (20) abuts against the upper end of the mounting box (15) and positions the mounting plate (17). The mounting plate (17) and the lower plate (26) are rotatably engaged.

3. The material sorting and palletizing device according to claim 2, characterized in that: A sleeve (31) is fixedly installed on the mounting plate (17). The sleeve (31) abuts against the lower plate (26) and rotates with the lower plate (26). The lower plate (26) is fixedly connected to a fixing head (27) that is coaxial with the sleeve (31) and sleeved inside the sleeve (31). A connecting plate (30) is fixedly connected to the outer wall of the fixing head (27). An adjusting plate (32) located inside the sleeve (31) is movably installed on the sleeve (31). A connecting spring (29) is connected between the adjusting plate (32) and the connecting plate (30). The two ends of the connecting spring (29) are fixed between the adjusting plate (32) and the connecting plate (30).

4. The material sorting and palletizing device according to claim 3, characterized in that: A limiting plate (28) is also fixedly connected to the inner wall of the sleeve (31), and the limiting plate (28) and the adjusting plate (32) are located on both sides of the connecting plate (30).

5. A material sorting and palletizing device according to claim 4, characterized in that: The sleeve (31) has a guide groove (33) extending circumferentially, and a sliding head (35) is slidably disposed on the sleeve (31) circumferentially. The adjusting plate (32) has a connecting part that passes through the guide groove (33) and is fixedly connected to the sliding head (35).

6. A material sorting and palletizing device according to claim 5, characterized in that: A toggle button (36) is rotatably mounted on the sliding head (35). Multiple positioning grooves (34) are evenly distributed along the extension direction of the guide groove (33) on the lower side wall of the guide groove (33). A positioning head (37) is fixedly connected to the toggle button (36). The positioning head (37) is embedded in the positioning groove (34) to limit the sliding head (35).

7. A material sorting and palletizing device according to claim 1, characterized in that: The outer wall of the guide strip (23) is provided with anti-slip texture.