Product inverting device for visual inspection
Patent Information
- Application Number
- CN202522184388.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-16
AI Technical Summary
[0005]本实用新型提供用于视觉检测的产品翻转装置,解决了现有装置的刚性定位容易造成产品的损坏,并且产品在翻转完成后,光照角度无法均匀覆盖的问题
本实用新型提供用于视觉检测的产品翻转装置,翻转装置在对需要视觉检测的产品进行定位检测时,为了提高装置的使用便捷,通过设置的伸缩控制组件与柔性定位组件的配合使用,可通过自身柔性材质与可变形特征,与产品表面形成弹性缓冲的接触,有效分散结构的定位压力,并减少结构刚性接触而造成的产品损坏现象。同时,通过设置的自适应调节组件与同步调光组件的配合使用,可实时根据伸缩控制组件的驱动动作,进行同步调光组件的最优位置调节,无需手动校准灯光便能进行精准补光。
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Figure CN224811656U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flipping device technology, and in particular to a product flipping device for visual inspection. Background Technology
[0002] With the advancement of Industry 4.0, the manufacturing industry is becoming increasingly strict in its control over product quality. Visual inspection technology, with its advantages of high precision, high efficiency, and non-contact operation, is widely used in many industries such as electronics, automobiles, and machinery manufacturing.
[0003] Most existing devices use rigid positioning structures, such as fixed-size clamps and rigid jaws. When positioning products, rigid positioning can easily cause scratches, indentations, and other damage to the product surface due to factors such as product dimensional tolerances and irregular shapes. Furthermore, after the product is flipped over, light may not evenly cover the inspection surface, resulting in shadows, reflections, and other problems, leading to misjudgments and missed detections of product defects by the vision system.
[0004] Therefore, it is necessary to provide a product flipping device for visual inspection to solve the above-mentioned technical problems. Summary of the Invention
[0005] This utility model provides a product flipping device for visual inspection, which solves the problems of existing devices where rigid positioning can easily damage the product and the light angle cannot be evenly covered after the product is flipped.
[0006] To solve the above-mentioned technical problems, the product flipping device for visual inspection provided by this utility model includes: a fixed frame, a rotation control component installed on the inner wall of the left end of the fixed frame, a telescopic control component sliding on the inner wall of the right end of the fixed frame, a flexible positioning component installed on the inner wall of the side end of both the rotation control component and the telescopic control component, the flexible positioning component being used for flexible positioning of the product, an anti-deviation component provided on the inner wall of the fixed frame, an adaptive adjustment component installed on the inner wall of the side end of the fixed frame, and a synchronous dimming component installed on the inner wall of the adaptive adjustment component, the synchronous dimming component being used for illuminating the product on the inner wall of the flexible positioning component.
[0007] Preferably, the rotation control component includes a fixed baffle, a drive structure is mounted on the side of the fixed baffle, the drive structure is used for the rotation of the flexible positioning component, and a support structure is mounted on the bottom of the drive structure.
[0008] Preferably, the telescopic control component includes a sliding baffle and a support member. The sliding baffle slides on the inner walls at both ends of the fixed structure. A telescopic drive member is installed on the side of the support member, and the telescopic drive member is used to drive the telescopic movement of the sliding baffle.
[0009] Preferably, the anti-deviation component includes a guide groove structure and a guide block structure. The guide groove structure is formed on the inner wall at both ends of the fixed frame, and the guide block structure is installed on the bottom inner wall of the telescopic control component. The guide groove structure, in conjunction with the guide block structure, is used to guide the telescopic control component.
[0010] Preferably, the flexible positioning component includes a fixed plate and a positioning structure. The fixed plate is rotatably disposed on the inner wall of the rotation control component and the telescopic control component. Rotating components are installed at both ends of the fixed plate and the positioning structure. A connecting structure is rotatably connected to the inner wall of the rotating component. The connecting structure is used for the rotational connection of the fixed plate and the positioning structure. An elastic support component is installed between the inner walls of the fixed plate and the positioning structure. The elastic support component is used for the elastic support of the positioning structure.
[0011] Preferably, the adaptive adjustment component includes a limiting sliding frame, a transmission structure is installed in the middle of the limiting sliding frame, and driven structures slide at both ends of the limiting sliding frame. The transmission structure and the driven structures are meshed and connected. A sliding groove is provided on the inner wall of the limiting sliding frame. The transmission structure and the driven structure are used for the position adjustment of the synchronous dimming component.
[0012] Preferably, the synchronous dimming component includes a limiting frame, the inner wall of which has a locking groove, a light-illuminating device slidingly mounted on the inner wall of the locking groove, a light-illuminating structure mounted on the inner wall of the light-illuminating device, the light-illuminating structure being used for illuminating the product on the inner wall of the flexible positioning component, and a locking structure mounted on the side end of the light-illuminating device for locking the position of the light-illuminating device.
[0013] Compared with related technologies, the product flipping device for visual inspection provided by this utility model has the following beneficial effects: This utility model provides a product flipping device for visual inspection. When performing positioning inspection on products requiring visual inspection, to improve ease of use, the flipping device utilizes a combination of a telescopic control component and a flexible positioning component. The flexible material and deformable characteristics of the component create an elastically buffered contact with the product surface, effectively dispersing the positioning pressure and reducing product damage caused by rigid contact. Simultaneously, the adaptive adjustment component and synchronous dimming component work together to optimize the position of the synchronous dimming component in real time based on the driving action of the telescopic control component, enabling precise supplemental lighting without manual calibration. Attached Figure Description
[0014] Figure 1 A schematic diagram of a preferred embodiment of the product flipping device for visual inspection provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the rotation control component. Figure 3 for Figure 1 The diagram shows the structural schematic of the positioning structure. Figure 4 for Figure 1 The diagram shows the structure of the lighting device. Figure 5 for Figure 1 The diagram shows the structure of the telescopic control component.
[0015] The diagram is labeled as follows: 1. Fixed structure; 2. Rotation control component; 21. Fixed baffle; 22. Drive structure; 23. Support structure; 3. Telescopic control component; 31. Sliding baffle; 32. Support component; 33. Telescopic drive component; 4. Anti-deviation component; 41. Guide groove structure; 42. Guide block structure; 5. Flexible positioning component; 51. Fixed plate; 52. Positioning structure; 53. Rotating component; 54. Connecting structure; 55. Elastic support component; 6. Adaptive adjustment component; 61. Limiting sliding frame; 62. Transmission structure; 63. Driven structure; 64. Sliding groove; 7. Synchronous dimming component; 71. Limiting frame; 72. Locking groove; 73. Illumination device component; 74. Illumination structure; 75. Locking structure. Detailed Implementation
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0017] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 ,in, Figure 1 A schematic diagram of a preferred embodiment of the product flipping device for visual inspection provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the rotation control component. Figure 3 for Figure 1 The diagram shows the structural schematic of the positioning structure. Figure 4 for Figure 1 The diagram shows the structure of the lighting device. Figure 5 for Figure 1The diagram shows the structure of the telescopic control component. The product flipping device for visual inspection includes: a fixed frame 1; a rotation control component 2 installed on the inner wall of the left end of the fixed frame 1; a telescopic control component 3 slidingly mounted on the inner wall of the right end of the fixed frame 1; flexible positioning components 5 installed on the inner walls of both the rotation control component 2 and the telescopic control component 3; the flexible positioning components 5 are used for flexible positioning of the product; an anti-deviation component 4 is provided on the inner wall of the fixed frame 1; an adaptive adjustment component 6 is installed on the inner wall of the inner wall of the fixed frame 1; and a synchronous dimming component 7 is installed on the inner wall of the adaptive adjustment component 6; the synchronous dimming component 7 is used for illuminating the product inside the flexible positioning component 5.
[0018] The rotation control component 2 includes a fixed baffle 21, a drive structure 22 is installed on the side of the fixed baffle 21, the drive structure 22 is used for the rotation of the flexible positioning component 5, and a support structure 23 is installed at the bottom of the drive structure 22.
[0019] When the device flips the product, the drive structure 22 set on the inner wall of the side end can be adaptively driven under the control of the external control module to ensure the adaptive rotation of the flexible positioning component 5 at the side end.
[0020] The rotation control component 2 includes, but is not limited to, direct-drive motor type and gear transmission type; in this embodiment, the rotation control component 2 is preferably direct-drive motor type.
[0021] The telescopic control component 3 includes a sliding baffle 31 and a support member 32. The sliding baffle 31 slides on the inner walls at both ends of the fixed structure 1. A telescopic drive member 33 is installed on the side of the support member 32. The telescopic drive member 33 is used to drive the telescopic movement of the sliding baffle 31.
[0022] When positioning the inner wall product, the telescopic drive 33 on the side inner wall will slide the sliding baffle 31 along the position of the fixed structure 1 to ensure the adaptive positioning of the inner wall product.
[0023] The telescopic control component 3 includes, but is not limited to, electric push rod type and hydraulic drive type; in this embodiment, the telescopic control component 3 is preferably electric push rod type.
[0024] The anti-deviation component 4 includes a guide groove structure 41 and a guide block structure 42. The guide groove structure 41 is formed on the inner wall at both ends of the fixed frame 1, and the guide block structure 42 is installed on the bottom inner wall of the telescopic control component 3. The guide groove structure 41 cooperates with the guide block structure 42 to guide the telescopic control component 3.
[0025] When the telescopic control component 3 is telescopically driven, the guide groove structure 41 and guide block structure 42 set at the bottom can reduce the positional deviation of the sliding structure and ensure the accurate position of the structure.
[0026] Among them, the anti-deviation component 4 includes, but is not limited to, visual positioning type and mechanical limiting type; in this embodiment, the anti-deviation component 4 is preferably mechanical limiting type.
[0027] The flexible positioning component 5 includes a fixed plate 51 and a positioning structure 52. The fixed plate 51 is rotatably disposed on the inner wall of the rotation control component 2 and the telescopic control component 3. Rotating components 53 are installed at both ends of the fixed plate 51 and the positioning structure 52. A connecting structure 54 is rotatably connected to the inner wall of the rotating component 53. The connecting structure 54 is used for the rotatable connection of the fixed plate 51 and the positioning structure 52. An elastic support component 55 is installed between the inner walls of the fixed plate 51 and the positioning structure 52. The elastic support component 55 is used for the elastic support of the positioning structure 52.
[0028] During the product positioning process, the positioning structures 52 on the inner walls at both ends will contact the product in advance, and under the extension and retraction drive of the extension and retraction control component 3, the connecting structure 54 on the inner wall will rotate along the position of the rotating component 53. At the same time, under the elastic support of the inner wall elastic support component 55, the positioning structure 52 will be elastically supported to ensure the flexible positioning of the product.
[0029] Among them, the flexible positioning component 5 includes, but is not limited to, air-inflated and elastic positioning types; in this embodiment, the flexible positioning component 5 is preferably elastic positioning type.
[0030] The adaptive adjustment component 6 includes a limiting sliding frame 61, a transmission structure 62 installed in the middle of the limiting sliding frame 61, and driven structures 63 sliding at both ends of the limiting sliding frame 61. The transmission structure 62 and the driven structure 63 are meshed and connected. A sliding groove 64 is provided on the inner wall of the limiting sliding frame 61. The transmission structure 62 and the driven structure 63 are used for the position adjustment of the synchronous dimming component 7.
[0031] When the telescopic control component 3 is driven to position, the driven structure 63 connected to the side end will slide against the inner wall of the limiting sliding frame 61. Then, under the structural engagement of the intermediate transmission structure 62, the driven structure 63 at the top will slide synchronously. At this time, the driven structure 63 at the top will adjust the position of the synchronous dimming component 7 to ensure good lighting effect of the product.
[0032] The adaptive adjustment component 6 includes, but is not limited to, sensor feedback type and gear rack meshing type; in this embodiment, the adaptive adjustment component 6 is preferably gear rack meshing type.
[0033] The synchronous dimming component 7 includes a limiting frame 71, with a locking groove 72 on the inner wall of the limiting frame 71. A light-illuminating device 73 slides on the inner wall of the locking groove 72. A light-illuminating structure 74 is installed on the inner wall of the light-illuminating device 73. The light-illuminating structure 74 is used for illuminating the product on the inner wall of the flexible positioning component 5. A locking structure 75 is installed on the side end of the light-illuminating device 73. The locking structure 75 is used to lock the position of the light-illuminating device 73.
[0034] When the position of the adaptive adjustment component 6 is adjusted, the top limiting frame 71 will slide adaptively. Then, the lighting device 73 will slide along the position of the locking groove 72. When it slides to a suitable height, the structure can be locked and fixed again by the locking structure 75 on the inner wall. With the convenient lighting effect, the loosening of the structure can be reduced.
[0035] Among them, the synchronous dimming component 7 includes, but is not limited to, electric sliding table type and bolt locking type; in this embodiment, the synchronous dimming component 7 is preferably bolt locking type.
[0036] The working principle of the product flipping device for visual inspection provided by this utility model is as follows: When the flipping device performs positioning detection on products requiring visual inspection, it first places the product between the inner walls of the flexible positioning component 5 and controls the position drive of the telescopic control component 3 to perform flexible positioning of the product. When the telescopic control component 3 performs position telescopic drive, it will simultaneously drive the adaptive adjustment component 6. Subsequently, when the adaptive adjustment component 6 slides, it will adjust the position of the top synchronous dimming component 7 to ensure the optimal lighting position of the product. At the same time, the rotation control component 2 set on the side will adaptively rotate the entire product to ensure the flipping detection of the product.
[0037] Compared with related technologies, the product flipping device for visual inspection provided by this utility model has the following beneficial effects: When the flipping device performs positioning inspection on products requiring visual inspection, to improve ease of use, the telescopic control component 3 and the flexible positioning component 5 work together. Their flexible material and deformable characteristics create an elastically buffered contact with the product surface, effectively dispersing the positioning pressure and reducing product damage caused by rigid contact. Simultaneously, the adaptive adjustment component 6 and the synchronous dimming component 7 work together to optimize the position of the synchronous dimming component 7 in real time based on the driving action of the telescopic control component 3, enabling precise supplemental lighting without manual calibration.
[0038] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A product flipping device for visual inspection, characterized in that, include: A fixed structure is provided, with a rotation control component installed on the inner wall of the left end and a telescopic control component sliding on the inner wall of the right end. Flexible positioning components are installed on the inner walls of both the rotation and telescopic control components for flexible product positioning. An anti-deviation component is provided on the inner wall of the fixed structure, and an adaptive adjustment component is installed on the inner wall of the inner wall of the fixed structure. A synchronous dimming component is installed on the inner wall of the adaptive adjustment component for illuminating the product within the flexible positioning component.
2. The product flipping device for visual inspection according to claim 1, characterized in that, The rotation control component includes a fixed baffle, a drive structure is mounted on the side of the fixed baffle, the drive structure is used for the rotation of the flexible positioning component, and a support structure is mounted on the bottom of the drive structure.
3. The product flipping device for visual inspection according to claim 1, characterized in that, The telescopic control component includes a sliding baffle and a support member. The sliding baffle slides on the inner walls at both ends of the fixed structure. A telescopic drive member is installed on the side of the support member, and the telescopic drive member is used to drive the telescopic movement of the sliding baffle.
4. The product flipping device for visual inspection according to claim 1, characterized in that, The anti-deviation component includes a guide groove structure and a guide block structure. The guide groove structure is formed on the inner wall at both ends of the fixed frame, and the guide block structure is installed on the bottom inner wall of the telescopic control component. The guide groove structure and the guide block structure are used to guide the telescopic control component.
5. The product flipping device for visual inspection according to claim 1, characterized in that, The flexible positioning component includes a fixed plate and a positioning structure. The fixed plate is rotatably disposed on the inner wall of the rotation control component and the telescopic control component. Rotating components are installed at both ends of the fixed plate and the positioning structure. A connecting structure is rotatably connected to the inner wall of the rotating component. The connecting structure is used for the rotational connection of the fixed plate and the positioning structure. An elastic support component is installed between the inner walls of the fixed plate and the positioning structure. The elastic support component is used for the elastic support of the positioning structure.
6. The product flipping device for visual inspection according to claim 1, characterized in that, The adaptive adjustment component includes a limiting sliding frame, a transmission structure installed in the middle of the limiting sliding frame, and driven structures sliding at both ends of the limiting sliding frame. The transmission structure and the driven structures are meshed and connected. A sliding groove is provided on the inner wall of the limiting sliding frame. The transmission structure and the driven structure are used for the position adjustment of the synchronous dimming component.
7. The product flipping device for visual inspection according to claim 1, characterized in that, The synchronous dimming component includes a limiting frame, with a locking groove on the inner wall of the limiting frame. A light-illuminating device slides on the inner wall of the locking groove. A light-illuminating structure is installed on the inner wall of the light-illuminating device. The light-illuminating structure is used to illuminate the product on the inner wall of the flexible positioning component. A locking structure is installed on the side end of the light-illuminating device. The locking structure is used to lock the position of the light-illuminating device.