A barrel body self-adaptive righting mechanism of a barrel water conveying line
Patent Information
- Application Number
- CN202522510543.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-11-26
AI Technical Summary
由于水桶在输送过程中可能出现倾斜、倒置或位置不正等情况,若不能及时扶正,将直接影响后续的灌装、封盖等工序的进行,甚至导致设备卡顿、停机或水桶损坏,降低生产效率
[0017]1、通过对称设置的限位板与红外传感器配合,可自动识别水桶是否倒置或倾斜,并触发翻转机制,实现自动纠正,适应性强。
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Figure CN224811667U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of bottled water conveying technology, specifically to a self-adaptive uprighting mechanism for bottled water conveying lines. Background Technology
[0002] In the bottled water production process, water barrels are typically moved between different processes via conveyor lines. Because water barrels may tilt, invert, or become misaligned during transport, failure to straighten them promptly will directly affect subsequent filling and capping processes, and may even cause equipment jams, shutdowns, or damage to the barrels, reducing production efficiency.
[0003] Currently, most common straightening methods rely on manual intervention or simple mechanical guide structures, which suffer from poor adaptability, low correction accuracy, and low automation. Especially when dealing with buckets of different sizes or with abnormal postures, traditional mechanisms often cannot achieve effective and rapid automatic identification and straightening, making it difficult to meet the needs of modern high-speed production lines.
[0004] Therefore, there is an urgent need for a mechanism that can automatically identify the posture of the water bucket, achieve adaptive uprighting, and ensure that the water bucket accurately enters the next process, so as to improve the automation level and operational stability of the conveyor line. Utility Model Content
[0005] Therefore, this application provides a self-adaptive uprighting mechanism for bottled water conveying lines to solve the problems existing in the prior art.
[0006] To achieve the above objectives, this application provides the following technical solution:
[0007] A self-adaptive uprighting mechanism for bottled water conveying lines includes:
[0008] The straightening frame has an inlet on its rear side, which corresponds to the discharge end of the bottled water container. The straightening frame has an outlet on its front side, which is connected to another conveyor belt of the bottled water container to transport the bottled water container into the filling process.
[0009] A limiting plate installed inside the straightening frame is provided on the lower side of the outlet. A pushing block installed inside the straightening frame is provided on the upper side of the limiting plate. A linear motor is installed at the rear end of the pushing block, and the linear motor pushes the pushing block forward.
[0010] The limiting plate is symmetrically arranged about the center of the straightening frame. A rotating motor is installed at the outer end of the limiting plate, which can flip the limiting plate downward. The middle part of the limiting plate is open.
[0011] Optionally, a plurality of rotating rollers are rotatably mounted on the upper side of the limiting plate.
[0012] Optionally, a limiting seat is also installed at the lower end of the straightening frame, and the limiting seat has a hole-like structure in the middle.
[0013] Optionally, one side of the limiting seat is open, a conveyor belt is installed on the lower side of the limiting seat, and an adsorption mechanism is installed on the outer surface of the conveyor belt.
[0014] Optionally, the adsorption mechanism includes a mounting cylinder, and a vacuum suction cup is mounted on the inner side of the mounting cylinder.
[0015] Optionally, the upper end of the straightening frame is equipped with an arc-shaped block that is set at a height corresponding to the inlet height.
[0016] Compared with the prior art, this application has at least the following beneficial effects:
[0017] 1. By using symmetrically arranged limit plates in conjunction with infrared sensors, it can automatically identify whether the water bucket is upside down or tilted, and trigger the flipping mechanism to achieve automatic correction, making it highly adaptable.
[0018] 2. A rotating roller is installed on the limit plate to effectively reduce the friction between the bottom of the water bucket and the limit plate, ensuring that the water bucket moves smoothly during the straightening process and avoiding jamming or wear. Attached Figure Description
[0019] To more intuitively illustrate the prior art and this application, exemplary drawings are provided below. It should be understood that the specific shapes and structures shown in the drawings should not generally be regarded as limiting conditions for implementing this application; for example, based on the technical concept disclosed in this application and the exemplary drawings, those skilled in the art are able to easily make conventional adjustments or further optimizations to the addition / reduction / classification, specific shapes, positional relationships, connection methods, size ratios, etc. of certain units (components).
[0020] Figure 1 A schematic diagram of the overall structure of a self-adaptive uprighting mechanism for a bottled water conveyor line provided in this application;
[0021] Figure 2 A schematic cross-sectional view of the self-adaptive uprighting mechanism for a bottled water conveyor line provided in this application;
[0022] Figure 3 A schematic cross-sectional view of the connection between the limiting seat and the straightening frame of a self-adaptive straightening mechanism for a bottled water conveyor line provided in this application;
[0023] Figure 4 This is a schematic cross-sectional view of the adsorption mechanism of an adaptive uprighting mechanism for a bottled water conveying line provided in this application.
[0024] Explanation of reference numerals in the attached figures:
[0025] 1. Straightening frame; 2. Inlet; 3. Outlet; 4. Rotating motor; 5. Limiting plate; 6. Rotating roller; 7. Pushing block; 8. Linear motor; 9. Limiting seat; 10. Conveyor belt; 11. Adsorption mechanism; 1101. Mounting cylinder; 1102. Vacuum suction cup. Detailed Implementation
[0026] The following is in conjunction with the appendix Figure 1-4 The present application will be further described in detail through specific embodiments.
[0027] The present invention provides a self-adaptive straightening mechanism for a bottled water conveying line, including a straightening frame 1, an inlet 2 on the rear side of the straightening frame 1, the inlet 2 corresponding to the conveying end and discharge end of the bottled water container, and an outlet 3 on the front side of the straightening frame 1, the outlet 3 being connected to another conveyor belt of the bottled water container to convey the bottled water container into the filling process.
[0028] A limiting plate 5 installed inside the straightening frame 1 is provided on the lower side of the outlet 3. A pushing block 7 installed inside the straightening frame 1 is provided on the upper side of the limiting plate 5. A linear motor 8 is installed at the rear end of the pushing block 7. The linear motor 8 pushes the pushing block 7 to move forward, so that the pushing block 7 pushes the bottled water container located on the upper side of the limiting plate 5 to move forward, so that the bottled water container moves out of the inner side of the straightening frame 1 from the outlet 3, so that the bottled water container contacts the external conveyor belt, so as to drive it to move to the next process flow.
[0029] Several rotating rollers 6 are rotatably installed on the upper side of the limiting plate 5 to reduce the friction between the lower side of the bottled water container and the limiting plate 5;
[0030] The limiting plate 5 is symmetrically arranged about the center of the straightening frame 1. A rotating motor 4 is installed at the outer end of the limiting plate 5, which allows the limiting plate 5 to flip downward. The middle part of the limiting plate 5 is open, so that the inlet of the bottled water container that enters the straightening frame 1 can be inserted into the limiting plate 5. When the infrared sensor installed on the inner surface of the limiting plate 5 senses an obstacle, it transmits a signal to the PLC module. The PLC module drives the rotating motor 4 to flip the limiting plate 5 downward, so that the bottled water container that enters the straightening frame 1 in the opposite direction can continue to move downward, be corrected again and enter the straightening frame 1.
[0031] The lower end of the straightening frame 1 is also equipped with a limiting seat 9. The middle part of the limiting seat 9 has a hole-like structure, and one side of the limiting seat 9 is open. A conveyor belt 10 is installed on the lower side of the limiting seat 9. An adsorption mechanism 11 is installed on the outer surface of the conveyor belt 10 so that it corresponds to the water inlet of the bottled water container, so that the water inlet of the bottled water container can be inserted into the adsorption mechanism 11 and then transported outward for subsequent correction.
[0032] The adsorption mechanism 11 includes an installation cylinder 1101, and a vacuum suction cup 1102 is installed on the inner side of the installation cylinder 1101. The vacuum suction cup 1102 is used to adsorb the water inlet of the bottled water container to create a certain fixing effect and prevent it from falling off.
[0033] An arc-shaped block is installed at the upper end of the straightening frame 1, which is positioned at the height of the inlet 2. The bottled water container is deflected to ensure that it falls vertically into the straightening frame 1.
[0034] The technical features of the above embodiments can be combined in any way (as long as there is no contradiction in the combination of these technical features). For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described; these embodiments not explicitly written should also be considered to be within the scope of this specification.
Claims
1. A self-adaptive uprighting mechanism for bottled water conveying lines, characterized in that, include: A straightening frame (1) is provided with a barrel inlet (2) on the rear side of the straightening frame (1), which corresponds to the conveying end and discharge end of the bottled water container. A barrel outlet (3) is provided on the front side of the straightening frame (1), which is connected to another conveyor belt of the bottled water container to convey the bottled water container into the water filling process. A limiting plate (5) installed in the straightening frame (1) is provided on the lower side of the outlet (3). A pushing block (7) installed in the inner side of the straightening frame (1) is provided on the upper side of the limiting plate (5). A linear motor (8) is installed at the rear end of the pushing block (7). The linear motor (8) pushes the pushing block (7) to move forward. The limiting plate (5) is symmetrically arranged about the center of the straightening frame (1). A rotating motor (4) is installed at the outer end of the limiting plate (5) so that the limiting plate (5) can be flipped downwards. The middle part of the limiting plate (5) is open.
2. The self-adaptive uprighting mechanism for bottled water conveying lines according to claim 1, characterized in that, Several rotating rollers (6) are rotatably mounted on the upper side of the limiting plate (5).
3. The self-adaptive uprighting mechanism for a bottled water conveyor line according to claim 1, characterized in that, The lower end of the straightening frame (1) is also equipped with a limiting seat (9), and the limiting seat (9) has a hole-like structure in the middle.
4. The self-adaptive uprighting mechanism for a bottled water conveying line according to claim 3, characterized in that, The limiting seat (9) has an opening on one side, and a conveyor belt (10) is installed on the lower side of the limiting seat (9). An adsorption mechanism (11) is installed on the outer surface of the conveyor belt (10).
5. The self-adaptive uprighting mechanism for a bottled water conveying line according to claim 4, characterized in that, The adsorption mechanism (11) includes a mounting cylinder (1101), and a vacuum suction cup (1102) is mounted on the inner side of the mounting cylinder (1101).
6. The self-adaptive uprighting mechanism for a bottled water conveying line according to claim 1, characterized in that, The upper end of the straightening frame (1) is equipped with an arc-shaped block that is set at a height corresponding to the inlet (2).