Pipe transfer loading device
Patent Information
- Application Number
- CN202522106607.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-09-29
AI Technical Summary
[0003]针对现有技术中所存在的不足,本实用新型提供了一种管件转移上料装置,用于解决现有技术中对管件的上料转移采用人工方式,导致效率低成本高的技术问题
[0014]本装置为一种管件转移上料装置,主要可以对管件进行夹持,旋转后移动到目标工位。通过将水平滑动设置的滑动座、竖向滑动穿设的连接杆以及具备夹持与转动功能的夹持件集成于支撑架的安装板上,并辅以专用的驱动组件进行统一控制,实现了管件抓取、提升、水平移送、下降放置及角度调整多个动作的连续自动化完成。该一体化结构有效克服了传统人工上料或分步式机构存在的效率低下以及劳动强度大等问题,不仅显著提升了管件转移的稳定性和节拍效率,而且通过紧凑合理的布局减小了设备占用空间,增强了与上下游生产环节的衔接适应性,从而在降低综合成本的同时为自动化生产线的流畅运行提供保障。
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Figure CN224811710U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipe fitting processing equipment technology, and in particular to a pipe fitting transfer and feeding device. Background Technology
[0002] To meet the production needs of PPR injection molded pipe fittings, the current pillow packaging machine uses manual feeding. Products need to be placed into the pillow packaging machine one by one in sequence. During placement, the angle of the product pipe fittings also needs to be changed to adapt to subsequent processing. During the operation, the operator's hands must work quickly and repeatedly, which is not only labor-intensive but also has low placement efficiency. When it is necessary to increase production capacity, more operators need to be added at the same time, resulting in high labor costs. Utility Model Content
[0003] In view of the shortcomings of the existing technology, this utility model provides a pipe fitting transfer and feeding device to solve the technical problem that the manual feeding and transfer of pipe fittings in the existing technology leads to high efficiency and low cost.
[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0005] A pipe fitting transfer and loading device includes a support frame, a mounting plate fixed on the support frame, a sliding seat slidably mounted on the mounting plate, a connecting rod slidably mounted vertically on the sliding seat, a clamping member at the bottom end of the connecting rod for clamping and rotating the pipe fitting, and a drive assembly for driving the connecting rod to move and lift.
[0006] The present invention is further configured such that: the mounting plate is provided with a horizontal slide rail, and the sliding seat is slidably disposed on the slide rail.
[0007] The present invention is further configured such that: the clamping member includes a fixed base, a rotary cylinder and a clamping cylinder, the fixed base is fixed to the bottom end of the connecting rod, the rotary cylinder is fixed to the fixed base, the output end of the rotary cylinder is vertically downward, and the clamping cylinder is fixed to the output end of the rotary cylinder.
[0008] The present invention is further configured such that: the driving assembly includes a mounting base, a roller, a driving rod, and a swing arm; the mounting base is fixedly mounted on the top of the connecting rod; a sliding groove is provided on the mounting plate; the roller is slidably disposed in the sliding groove; one end of the driving rod is fixedly mounted on the mounting base; the swing arm is rotatably disposed on the mounting plate; a driving groove is provided on the swing arm; and the other end of the driving rod slides through the driving groove and is fixedly connected to the roller.
[0009] The present invention is further configured such that: the chute includes vertical straight grooves corresponding to two external workstations and a "C"-shaped arc groove located between the two straight grooves and opening downwards, and the two ends of the arc groove are respectively connected to the two straight grooves.
[0010] The present invention is further configured such that wear-resistant blocks are provided on the mounting plate at the side walls of the two straight grooves.
[0011] The present invention is further configured such that: the mounting plate is provided with a drive motor for driving the swing arm to rotate.
[0012] The present invention is further configured such that: a detection plate is provided on the side wall of the mounting base, and a sensing device for sensing the detection plate is provided on the mounting plate.
[0013] Compared to the beneficial effects achieved by existing technologies:
[0014] This device is a pipe fitting transfer and loading system, primarily designed to clamp pipe fittings, rotate them, and move them to the target workstation. By integrating a horizontally sliding sliding seat, a vertically sliding connecting rod, and clamping components with clamping and rotation functions onto a mounting plate of a support frame, and using a dedicated drive assembly for unified control, it achieves continuous and automated completion of multiple actions including pipe fitting gripping, lifting, horizontal transfer, lowering, and angle adjustment. This integrated structure effectively overcomes the inefficiencies and high labor intensity of traditional manual loading or step-by-step mechanisms. It significantly improves the stability and cycle time efficiency of pipe fitting transfer, and its compact and rational layout reduces the space occupied by the equipment, enhancing its adaptability to upstream and downstream production processes. This reduces overall costs while ensuring the smooth operation of the automated production line. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0016] Figure 2 for Figure 1 Enlarged schematic diagram of the structure at point A;
[0017] Figure 3 This is an exploded view of part of the drive component's structure;
[0018] Figure 4 This is a schematic diagram of the structure from another perspective of an embodiment of the present utility model.
[0019] In the above attached figures: 1. Support frame; 2. Mounting plate; 3. Sliding seat; 4. Connecting rod; 5. Slide rail; 6. Fixed seat; 7. Rotary cylinder; 8. Clamping cylinder; 9. Mounting seat; 10. Roller; 11. Drive rod; 12. Swing arm; 13. Slide groove; 14. Drive groove; 15. Straight groove; 16. Arc groove; 17. Wear-resistant block; 18. Drive motor; 19. Detection plate; 20. Sensing device. Detailed Implementation
[0020] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.
[0021] Example:
[0022] refer to Figures 1-4 This application discloses a pipe fitting transfer and feeding device, comprising a support frame 1, a mounting plate 2 fixedly mounted on the support frame 1, a sliding seat 3 horizontally slidably mounted on the mounting plate 2, a horizontal slide rail 5 mounted on the mounting plate 2, the sliding seat 3 slidably mounted on the slide rail 5, and a connecting rod 4 vertically slidably passing through the sliding seat 3. The bottom end of the connecting rod 4 is provided with a clamping component for clamping and rotating the pipe fitting. The clamping component includes a fixed base 6, a rotary cylinder 7, and a clamping cylinder 8. The fixed base 6 is fixed to the bottom end of the connecting rod 4, the rotary cylinder 7 is fixed to the fixed base 6, the output end of the rotary cylinder 7 is vertically downward, and the clamping cylinder 8 is fixed to the output end of the rotary cylinder 7. The clamping cylinder 8 effectively clamps the pipe fitting at the workstation, and the rotary cylinder 7 effectively rotates the clamped pipe fitting. Both the clamping cylinder 8 and the rotary cylinder 7 are common prior art in this field, and their structures will not be described in detail here.
[0023] like Figure 1 , Figure 2 and Figure 3As shown, the mounting plate 2 is also equipped with a drive assembly for moving and lifting the connecting rod 4. The drive assembly includes a mounting base 9, a roller 10, a drive rod 11, and a swing arm 12. The mounting base 9 is fixed to the top of the connecting rod 4. A sliding groove 13 is formed on the mounting plate 2. The roller 10 is slidably disposed in the sliding groove 13. The sliding groove 13 includes vertical straight grooves 15 corresponding to the two external work positions and a downward-opening "C"-shaped arc groove 16 located between the two straight grooves 15. The two ends of the arc groove 16 are respectively connected to the two straight grooves 15. One end of the drive rod 11 is fixed to the mounting base 9. The swing arm 12 is rotatably disposed on the mounting plate 2. The mounting plate 2 is equipped with a drive motor 18 for driving the swing arm 12 to rotate. A drive groove 14 is formed on the swing arm 12. The other end of the drive rod 11 slides through the drive groove 14 and is fixedly connected to the roller 10. This configuration effectively drives the swing arm 12 to rotate via the drive motor 18, and causes the drive rod 11 and roller 10 to slide within the slide groove 13. When the roller 10 enters the arc groove 16 from the straight groove 15, it causes the connecting rod 4 to slide and rise on the sliding seat 3. When the roller 10 enters the straight groove 15 from the arc groove 16, it causes the connecting rod 4 to slide and fall on the sliding seat 3. The rotary cylinder 7 drives the clamping cylinder 8 to rotate when the roller is in the arc groove 16 and away from the two straight grooves 15.
[0024] like Figure 1 and Figure 2 As shown, wear-resistant blocks 17 are provided on the mounting plate 2 and on the side walls of the two straight grooves 15. These wear-resistant blocks 17 can increase the strength of the side walls of the straight grooves 15 and increase their service life. A detection plate 19 is provided on the side wall of the mounting base 9, and a sensing device 20 is provided on the mounting plate 2 for sensing the detection plate 19. Through the cooperation of the detection plate 19 and the sensing device 20, it is possible to effectively detect whether the pipe has moved into place.
[0025] Working principle:
[0026] In the initial state, the drive motor 18 drives the swing arm 12 to rotate, which in turn drives the roller 10 at one end of the drive rod 11 to be positioned at the bottom of the vertical straight groove 15 corresponding to the loading station at one end of the slide 13 via the drive groove 14. At this time, the connecting rod 4 is in the lowered position, and the clamping cylinder 8 on the clamping member is aligned with the pipe to be loaded. After the clamping cylinder 8 is activated and clamps the pipe, the drive motor 18 continues to drive the swing arm 12 to rotate, and the swing arm 12 pushes the roller 10 to move along the slide 13 via the drive rod 11. When the roller 10 enters the arc groove 16 from the straight groove 15, the movement trajectory of the roller 10 is forced to rise, thereby driving the drive rod 11 and the mounting base 9 fixed thereto and the connecting rod 11 to move along the slide 13. The rod 4 rises vertically along the sliding seat 3, raising the clamped pipe to a safe height. The rotating cylinder 7 causes the clamping cylinder 8 to rotate the pipe. At the same time, the roller 10 slides continuously in the arc groove 16, and the entire sliding seat 3 and the clamped pipe move horizontally, realizing the transfer of the pipe between two workstations. When the roller 10 moves to the other end of the arc groove 16 and is ready to enter the straight groove 15 of another target workstation, the connecting rod 4 drives the pipe to descend. Finally, the clamping cylinder 8 releases, releasing the pipe to the target workstation, completing one loading cycle. After that, the drive motor 18 reverses, driving the roller 10 back along the original path, and the device resets for the next material handling operation.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A pipe fitting transfer and feeding device, characterized in that: The system includes a support frame (1), on which a mounting plate (2) is fixedly mounted. A sliding seat (3) is horizontally slidably mounted on the mounting plate (2). A connecting rod (4) is vertically slidably mounted on the sliding seat (3). The bottom end of the connecting rod (4) is provided with a clamping member for clamping and rotating the pipe fitting. The mounting plate (2) is also provided with a drive assembly for driving the connecting rod (4) to move and lift.
2. The pipe fitting transfer and feeding device according to claim 1, characterized in that: The mounting plate (2) is provided with a horizontal slide rail (5), and the sliding seat (3) is slidably disposed on the slide rail (5).
3. The pipe fitting transfer and feeding device according to claim 1, characterized in that: The clamping component includes a fixed base (6), a rotary cylinder (7), and a clamping cylinder (8). The fixed base (6) is fixed to the bottom end of the connecting rod (4), the rotary cylinder (7) is fixed to the fixed base (6), the output end of the rotary cylinder (7) is vertically downward, and the clamping cylinder (8) is fixed to the output end of the rotary cylinder (7).
4. The pipe fitting transfer and feeding device according to claim 1, characterized in that: The drive assembly includes a mounting base (9), a roller (10), a drive rod (11), and a swing arm (12). The mounting base (9) is fixed to the top of the connecting rod (4). A sliding groove (13) is provided on the mounting plate (2). The roller (10) is slidably disposed in the sliding groove (13). One end of the drive rod (11) is fixed to the mounting base (9). The swing arm (12) is rotatably disposed on the mounting plate (2). A drive groove (14) is provided on the swing arm (12). The other end of the drive rod (11) slides through the drive groove (14) and is fixedly connected to the roller (10).
5. A pipe fitting transfer and feeding device according to claim 4, characterized in that: The chute (13) includes a vertical straight groove (15) corresponding to two external workstations and a "C"-shaped arc groove (16) located between the two straight grooves (15) and opening downwards. The two ends of the arc groove (16) are respectively connected to the two straight grooves (15).
6. A pipe fitting transfer and feeding device according to claim 5, characterized in that: Wear-resistant blocks (17) are provided on the mounting plate (2) and on the side walls of the two straight grooves (15).
7. A pipe fitting transfer and feeding device according to claim 4, characterized in that: The mounting plate (2) is equipped with a drive motor (18) for driving the swing arm (12) to rotate.
8. A pipe fitting transfer and feeding device according to claim 1, characterized in that: The mounting base (9) has a detection plate (19) on its side wall, and the mounting plate (2) has a sensing device (20) for sensing the detection plate (19).