A battery feeding device for smoke alarm processing
Patent Information
- Application Number
- CN202522247508.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0003]当前烟雾报警器电池上料相关技术存在多方面缺陷，难以适配规模化、自动化生产需求：首先，人工依赖度高且效率低下，现有上料多需人工逐个从料箱取放电池至输送线或工位，重复动作导致劳动强度大，且上料速度受人员熟练度、疲劳度影响，难以保持稳定节奏，易造成后续工位待料或积料，制约生产线效率；其次，电池与料箱分离可靠性差，部分装置采用倾倒式或振动式分离，倾倒易因电池堆积卡料需人工清理，振动则可能因强度不当磨损电池外壳或损伤内部结构，导致烟雾报警器后续供电不稳定；再者，输送与方向控制精度不足，现有输送多采用简单滑道或皮带，缺乏精准导向与排序结构，电池输送中易翻滚、堆叠，导致到达装配工位时正负极方向混乱，需人工二次调整，增加返工率与成本，且无法适配自动化装配对方向一致性的要求；同时，上料流程缺乏一体化协同设计，“料箱-电池分离”“输送”“方向调整”等环节拆分独立，各环节衔接不畅，如分离后电池需人工转运至输送线，或无过渡缓存结构导致后续工位停滞时电池堆积，降低上料连续性；此外，人工操作存在安全与健康隐患，取放料时手部易与料箱边缘、输送线传动部件接触造成刮擦、夹伤，且料箱可能附着粉尘或微量化学物质，长期接触影响操作人员健康；最后，设备适配性差，现有装置多针对特定规格电池设计，当烟雾报警器更换电池型号时，需大量改造限位、滑道等结构，调整周期长、成本高，无法快速适配多型号生产需求，灵活性与通用性不足
该装置通过旋转上料机构的第一翻转组件与第二翻转组件协同动作，实现料箱与电池的自动化分离，先由第二翻转组件带动进料仓与料箱扣合，再通过双组件同步翻转使电池在重力作用下平稳进入进料仓，无需人工倾倒或依赖振动分离，既避免人工重复操作导致的劳动强度大、效率低问题，又防止振动分离对电池的损伤及倾倒分离的卡料风险，同时第一翻转组件的限位座能稳定固定料箱，保障分离过程的可靠性；输送机构通过中转组件的第一引流道、第二引流道及斜滑道实现电池的精准导向输送，配合转轮的运输槽对电池进行有序排序，避免输送过程中电池翻滚、堆叠，且结合旋转气缸驱动旋转板根据传感器检测结果调整电池方向，确保进入顶升座的电池正负极朝向符合装配要求，无需人工二次调整，解决现有技术方向错位率高、适配性差的问题；整个装置将“料箱-电池分离”“电池输送”“方向调整”“精准供料”等环节一体化设计，旋转上料机构与输送机构衔接顺畅，输送线输出端的切料组件、推料组件与顶升组件协同配合，能按节奏将电池输送至指定位置等待机械手取料，且可通过多组旋转上料机构并行供料，保障上料连续性，避免流程分散导致的生产线中断或积料问题；此外，装置全程仅需人工初始放置料箱与取出空料箱，大幅减少人工与设备传动部件、电池料箱的接触，降低刮擦、夹伤风险及粉尘接触带来的健康隐患，同时各组件结构可根据电池规格微调（如更换限位座、调整引流道尺寸等），适配不同烟雾报警器的电池装配需求，通用性与灵活性更强，整体显著提升烟雾报警器电池上料的效率、精度与稳定性，降低生产成本。
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Figure CN224811714U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of smoke alarm processing technology, and in particular to a battery feeding device for smoke alarm processing. Background Technology
[0002] Smoke detectors are becoming increasingly important in the security field. They prevent fires by monitoring the concentration of smoke and are widely used in various fire alarm systems.
[0003] Current battery loading technologies for smoke alarms suffer from several shortcomings, making them unsuitable for large-scale, automated production. Firstly, they are highly reliant on manual labor and inefficient. Existing loading methods often require manual handling of batteries, one by one, from the hopper to the conveyor line or workstation. This repetitive action leads to high labor intensity, and the loading speed is affected by operator skill and fatigue, making it difficult to maintain a stable pace. This can result in waiting for or accumulating batteries at subsequent workstations, hindering production line efficiency. Secondly, the reliability of battery-hopper separation is poor. Some devices use tilting or vibration separation. Tilting can easily cause battery accumulation and jamming, requiring manual cleaning. Vibration can damage the battery casing or internal structure due to improper intensity, leading to unstable power supply to the smoke alarm. Thirdly, the precision of conveying and direction control is insufficient. Existing conveyors often use simple slides or belts, lacking precise guidance and sorting structures. Batteries are prone to tumbling and stacking during transport, resulting in confusion of positive and negative polarity upon arrival at the assembly station, requiring manual intervention. The secondary adjustments to the process increase rework rates and costs, and cannot meet the directional consistency requirements of automated assembly. Furthermore, the material loading process lacks integrated collaborative design; the "material bin-battery separation," "conveyor," and "directional adjustment" stages are separated and independent, resulting in poor coordination between stages. For example, after separation, batteries need to be manually transferred to the conveyor line, or the lack of a transition buffer structure leads to battery accumulation at subsequent workstations, reducing the continuity of material loading. In addition, manual operation poses safety and health hazards; hands are prone to scratches and pinches from contact with the edges of the material bins and the transmission components of the conveyor line when picking up and placing materials. The material bins may also accumulate dust or trace chemicals, which can affect the health of operators with prolonged exposure. Finally, the equipment has poor adaptability; existing devices are mostly designed for specific battery specifications. When the smoke alarm changes battery models, significant modifications to limit switches, slides, and other structures are required, resulting in long adjustment cycles, high costs, and an inability to quickly adapt to the production needs of multiple models, lacking flexibility and versatility. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a battery feeding device for smoke alarm processing, thereby solving the above-mentioned defects.
[0005] The objective of this utility model is achieved through the following technical solution: A battery feeding device for processing smoke detectors, comprising: At least one set of rotary feeding mechanisms is used to rotate the batteries in the material box into the feeding hopper; The conveying mechanism is used to transport the batteries in the feeding hopper to the designated location in sequence, and then the external robotic arm is used for picking and handling. The rotating feeding mechanism includes a fixed platform, on which a vertical frame is fixed. A first outer seat and a second outer seat are fixed on the left and right sides of the vertical frame, respectively. A first motor seat and a second motor seat are fixed on the first and second outer seats, respectively. A first rotary motor and a second rotary motor are fixed on the outer sides of the first and second motor seats, respectively. The output shafts of the first and second rotary motors are located on the same axis. The first rotary motor is used to control the rotation of the first flipping component, and the second rotary motor is used to control the rotation of the second flipping component. The first flipping component is used to place the material box, and the first flipping component can drive the material box to flip into the second flipping component, thus completing the separation of the battery from the material box.
[0006] In one or more embodiments of this utility model, the first flipping assembly includes a first bearing seat and a second bearing seat respectively fixed on a first outer seat and a second outer seat. A first rotating shaft is fixed to the output end of the first rotary motor. The first rotating shaft passes through the first bearing seat. A first connecting plate is sleeved and fixed to the extension end of the first rotating shaft. A second rotating shaft is fixed to the output end of the second rotary motor. The second rotating shaft passes through the second bearing seat. A second connecting plate is sleeved and fixed to the extension end of the second rotating shaft. A first crossbar is fixed between the first connecting plate and the second connecting plate. A fixing plate passes through and is fixed to the first crossbar. A plurality of limiting seats are fixed to the inner side of the fixing plate. The material box is placed within the limiting area formed by the limiting seats by the operator.
[0007] In one or more embodiments of this utility model, the second flipping assembly includes a third bearing seat fixed to a first outer seat. The third bearing seat is located inside the first connecting plate and does not interfere with each other. The extension end of the second rotating shaft is also sleeved and fixed to the third connecting plate. The third connecting plate is located inside the second connecting plate. The third rotating shaft is also fixed inside the third bearing seat through a bearing. The inner side of the third rotating shaft is sleeved and fixed to a fourth connecting plate. A second crossbar and a feed bin are fixed between the extension ends of the third connecting plate and the fourth connecting plate. The second crossbar is located outside the feed bin.
[0008] In one or more embodiments of this utility model, the inner side of the feeding hopper is an opening, and limiting members are fixed on both sides of the opening. A sliding groove is formed between the limiting members and the opening side, and the sliding groove is used to slide and place the sliding cover.
[0009] In one or more embodiments of this utility model, the conveying mechanism includes a transfer component and a conveyor line assembly. The transfer component is used to sequentially transfer batteries from the inside of the feeding hopper to the conveyor line assembly, and the conveyor line assembly is used to convey the batteries to a designated position. The transfer component includes a rotating plate hinged to the feeding hopper, a blocking block fixed to the moving end of the rotating plate, and a notch provided at the bottom corner of the feeding hopper, the blocking block matching the notch. An inclined drive cylinder is also fixed inside the feeding hopper, the drive cylinder being connected to the lower side of the rotating plate. An upright plate is also fixed to the outside of the upright frame. An inclined first and second inclined slide are fixed to the outer side of the plate. A first guide seat is also fixed to the inner side of the feed hopper. A curved first guide channel is formed between the first guide seat and the block. The battery flowing out of the gap is drawn to the first inclined slide through the first guide channel. A second guide seat and a guide block are also fixed to the outer side of the stand. A second guide channel is formed between the second guide seat and the guide block. The lower side of the first inclined slide is connected to the guide block. The upper side of the second inclined slide is fixed to the lower side of the second guide seat. The battery on the first inclined slide is introduced into the second inclined slide through the second guide channel.
[0010] In one or more embodiments of this utility model, the conveyor assembly includes two bases, a conveyor line on the bases, and a belt on the conveyor line driven by a conveyor motor. A receiving block is fixed on the upper side of the input end of the conveyor line. The receiving block is located on the front side of the upright plate. A rotating motor is also fixed on the inner side of the upright plate. A rotating shaft is fixed on the output end of the rotating motor. The rotating shaft passes through the upright plate and mounts a rotating wheel. The receiving side of the receiving block is an arc-shaped groove. The rotating wheel is adapted to the arc-shaped groove. One side of the rotating wheel is protected by the receiving block. Several transport grooves are opened on the outer side of the rotating wheel. The batteries on the second inclined slide are sequentially transported into the transport grooves of the rotating wheel, and then transported by the rotating shaft before flowing into the conveyor line.
[0011] In one or more embodiments of this utility model, the output end of the conveyor line is further provided with a cutting assembly and a pushing assembly; the cutting assembly includes a cutting frame located outside the output end of the conveyor line, a cutting cylinder and two parallel linear slide rails are fixed on the cutting frame, a sliding plate is fixed on the slider of the linear slide rail, a connecting block fixedly connected to the sliding plate is fixed at the output end of the cutting cylinder, a cutting block is also fixed on the sliding plate, a cutting column is fixed on the outside of the cutting block, and the extension end of the cutting column is adapted to the pre-reserved cut at the output end of the conveyor line, so that the battery at the foremost end of the conveyor line is pushed out from the other end of the cut through the cutting column.
[0012] In one or more embodiments of this utility model, the pushing assembly is located beside the output end of the conveyor line. The pushing assembly includes a first pushing seat, a transition frame fixed inside the first pushing seat, a transition seat fixed on the transition frame, and a transition groove provided inside the transition seat, the transition groove being opposite to the cut. A rotary cylinder is fixed on the first pushing seat, a rotary plate is fixed on the output end of the rotary cylinder, and a groove for placing batteries is opened on the rotary plate, the groove being opposite to the transition groove. A gantry is also fixed on the first pushing seat, a lifting cylinder is fixed inside the gantry, a lifting seat is embedded in the gantry, the lifting seat is driven to rise and fall by the lifting cylinder, and two placement slots for placing batteries are opened on the lifting seat. A push seat is also fixed on the first pushing seat, a pushing cylinder is fixed on the push seat, and a second pushing seat is fixed on the output end of the pushing cylinder. The pushing cylinder and the second pushing seat push the batteries on the rotary plate into the placement slots on the lifting seat.
[0013] The beneficial effects of this utility model are: This device achieves automated separation of the battery and feed bin through the coordinated operation of the first and second flipping components of the rotary feeding mechanism. First, the second flipping component engages the feed hopper with the battery. Then, the synchronous flipping of the two components allows the battery to smoothly enter the feed hopper under gravity, eliminating the need for manual tilting or vibration separation. This avoids the high labor intensity and low efficiency caused by repetitive manual operations, prevents damage to the battery from vibration separation, and mitigates the risk of jamming during tilting separation. Simultaneously, the limiting seat of the first flipping component stably secures the feed bin, ensuring the reliability of the separation process. The conveying mechanism achieves precise guidance and transport of the battery through the first and second guide channels and the inclined slide of the transfer component. Combined with the transport trough of the rotating wheel, the batteries are orderly arranged, preventing them from rolling or stacking during transport. Furthermore, the rotary cylinder drives the rotating plate to adjust the battery orientation based on sensor detection results, ensuring that the positive and negative terminals of the battery entering the lifting seat meet assembly requirements, eliminating the need for secondary manual adjustments and solving the problem of misalignment in existing technologies. The device addresses the issues of high efficiency and poor adaptability by integrating the "battery-tank separation," "battery conveying," "direction adjustment," and "precise feeding" into a single design. The rotating feeding mechanism seamlessly connects with the conveying mechanism, and the cutting, pushing, and lifting components at the conveyor output work in tandem to rhythmically deliver batteries to designated positions for robotic arm pickup. Multiple rotating feeding mechanisms can feed batteries in parallel, ensuring continuous feeding and preventing production line interruptions or material accumulation caused by fragmented processes. Furthermore, the entire process requires only manual initial placement and removal of empty tandem tanks, significantly reducing contact between personnel and equipment transmission components and battery tandem tanks, lowering the risk of scratches, pinching injuries, and health hazards from dust exposure. Simultaneously, the structure of each component can be fine-tuned according to battery specifications (such as replacing limit seats or adjusting the guide channel size), adapting to the battery assembly requirements of different smoke alarms. This enhances versatility and flexibility, significantly improving the efficiency, accuracy, and stability of battery feeding for smoke alarms while reducing production costs. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the rotary feeding mechanism; Figure 3 This is a schematic diagram of the structure without the sliding cover; Figure 4 This is a schematic diagram of the rotary feeding mechanism from another angle; Figure 5 This is a schematic diagram of the conveying mechanism; Figure 6 This is a side view of the conveyor mechanism. Detailed Implementation
[0015] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0016] In this embodiment, as Figures 1 to 6 As shown, a battery feeding device for processing smoke alarms includes at least one set of rotary feeding mechanism and conveying mechanism. The rotary feeding mechanism is used to rotate the batteries in the material box into the feeding bin, and the conveying mechanism is used to transport the batteries in the feeding bin to a designated position in sequence, and then the external robot arm is used to pick up and handle the batteries.
[0017] The rotary feeding mechanism includes a fixed platform 1, which is made of metal sheet and fixed to the frame or the ground with anchor bolts. A vertical frame 2 is bolted to the upper surface of the fixed platform 1. The vertical frame 2 is a rectangular frame structure, with a first outer seat and a second outer seat bolted to its left and right sides respectively. A first motor seat 3 and a second motor seat 4 are bolted to the first and second outer seats respectively. A first rotary motor 5 and a second rotary motor 6 are bolted to the outer sides of the first motor seat 3 and the second motor seat 4 respectively, and the output shafts of the first rotary motor 5 and the second rotary motor 6 are located on the same axis. The first rotary motor 5 controls the rotation of the first flipping assembly, and the second rotary motor 6 controls the rotation of the second flipping assembly. The first flipping assembly is used to place the material box and can drive the material box to flip into the second flipping assembly, completing the separation of the battery from the material box.
[0018] The first flipping assembly includes a first bearing seat 7 and a second bearing seat 8, which are respectively bolted to a first outer seat and a second outer seat. A first rotating shaft is fixed to the output end of a first rotary motor 5 via a coupling. The first rotating shaft passes through the first bearing seat 7 and is rotatably connected to the first bearing seat 7 via a bearing. A first connecting plate 9, which is an L-shaped metal plate, is fixed to the extended end of the first rotating shaft via a keyway. A second rotating shaft is fixed to the output end of a second rotary motor 6 via a coupling. The second rotating shaft passes through the second bearing seat 8 and is rotatably connected to the second bearing seat 8 via a bearing. A second connecting plate 10 is fixed to the extended end of the second rotating shaft via a keyway. A first crossbar 11 is bolted between the first connecting plate 9 and the second connecting plate 10. A fixing plate passes through and is fixed to the first crossbar 11. Several limiting seats 12 are fixed to the inner side of the fixing plate via screws. The limiting seats 12 enclose a limiting area adapted to the material box. The material box is placed within this limiting area by the operator, and the limiting seats 12 prevent the material box from falling during the flipping process.
[0019] The second tilting assembly includes a third bearing housing 13 bolted to the first outer seat. The third bearing housing 13 is located inside the first connecting plate 9, and the two do not interfere with each other. A third connecting plate 14 is also fixed to the extension end of the second rotating shaft via a keyway. The third connecting plate 14 is located inside the second connecting plate 10. A third rotating shaft is fixed inside the third bearing housing 13 via a bearing. A fourth connecting plate 15 is fixed to the inner side of the third rotating shaft via a keyway. A second crossbar and a feed bin 16 are bolted between the extension ends of the third connecting plate 14 and the fourth connecting plate 15. The second crossbar is located outside the feed bin, providing reinforcement and fixation for the feed bin 16. The inner side of the feed bin 16 has an open structure. Limiting members 17 are fixed to both sides of the opening via screws. A sliding groove is formed between the limiting members 17 and the opening side. A sliding cover 18 is slidably disposed within the sliding groove. The opening and closing of the feed bin 16 can be controlled by sliding the sliding cover 18, facilitating maintenance and cleaning.
[0020] The battery-filled bin is manually placed into the limiting area. Then, the second flipping component flips in the first direction to lock the bin into the feeding chamber. Then, when the second and first flipping components flip in the second direction simultaneously, the battery is transferred into the feeding chamber. The first flipping component then resets, and the operator removes the bin. The sliding cover 18 is then slid in to close the opening of the feeding chamber. The second flipping component then flips the feeding chamber until it is vertical, allowing the battery to be discharged.
[0021] The conveying mechanism includes a transfer assembly and a conveyor line assembly. The transfer assembly sequentially transfers batteries from inside the feed hopper 16 to the conveyor line assembly, which then conveys the batteries to a designated location. The transfer assembly includes a rotating plate 19 hinged within the feed hopper 16. A blocking block 20 is fixed to the moving end of the rotating plate 19 by screws. A notch is provided at the bottom corner of the feed hopper 16, and the blocking block 20 is adapted to the notch. The opening and closing of the notch can be controlled by rotating the rotating plate 19. An inclined drive cylinder 21 is also fixed inside the feed hopper 16 via a hinged seat. The output end of the drive cylinder 21 is connected to the lower side of the rotating plate 19 via a pin, and the rotating plate 19 is rotated by extending and retracting the drive cylinder 21. An upright plate is bolted to the outside of the upright frame, and an inclined first slide rail 22 and a second slide rail 23 are bolted to the outside of the upright plate. Inside the feed hopper 16, a first flow guide seat is fixed with screws. A curved first flow guide channel is formed between the first flow guide seat and the block 20, which guides the battery flowing out of the notch to the first inclined slide 22. On the outside of the stand, a second flow guide seat and a transfer block 24 are fixed with screws. A second flow guide channel is formed between the second flow guide seat and the transfer block 24. The lower side of the first inclined slide 22 is connected to the transfer block 24, and the upper side of the second inclined slide 23 is fixed to the lower side of the second flow guide seat. The battery on the first inclined slide 22 is introduced into the second inclined slide 23 through the second flow guide channel.
[0022] Both the fixed end and the connecting end of the drive cylinder 21 are hinged to accommodate the tilting and opening of the rotating plate 19.
[0023] The conveyor assembly includes two bases 25, which are bolted to the ground. A conveyor line 26 is mounted on each base, and the belt on the conveyor line 26 is driven by a conveyor motor 27. A receiving block 28 is screwed to the upper side of the input end of the conveyor line 26, and the receiving block 28 is located on the front side of the upright plate. A rotating motor is fixed to the inner side of the upright plate via a motor mount. The output end of the rotating motor is fixed to a rotating shaft via a coupling. The rotating shaft passes through the upright plate and is fitted with a rotating wheel 29. The receiving side of the receiving block 28 is an arc-shaped groove, which is fitted to the rotating wheel 29, thus protecting one side of the rotating wheel 29. Several transport grooves are formed on the outer side of the rotating wheel 29. Batteries on the second inclined slide 23 sequentially enter the transport grooves of the rotating wheel 29, and are transported to the conveyor line 26 by the rotation of the rotating shaft.
[0024] The output end of conveyor line 26 is also equipped with a cutting assembly and a pushing assembly. The cutting assembly includes a cutting frame 30 located outside the output end of conveyor line 26. The cutting frame 30 is fixed to the ground by bolts, and a cutting cylinder 31 and two parallel linear slide rails are fixed to it by screws. A slide plate 32 is fixed to the slider of the linear slide rail by screws, and a connecting block 33 fixed to the slide plate 32 is fixed to the output end of the cutting cylinder 31 by screws. A cutting block is also fixed to the slide plate 32 by screws, and a cutting column 34 is fixed to the outside of the cutting block by screws. The extension end of the cutting column 34 is adapted to the pre-reserved cut at the output end of conveyor line 26, and the cutting column 34 pushes the battery at the front end of the conveyor line 26 out from the other end of the cut.
[0025] The feeding assembly is located beside the output end of conveyor line 26 and includes a first feeding seat 35, which is bolted to the frame or the ground. A transition frame is fixed to its inner side with screws, and a transition seat 36 is fixed to the transition frame with screws. A transition groove is provided inside the transition seat 36, which is aligned with the cut. A rotary cylinder 37 is fixed to the first feeding seat 35 with screws. A rotating plate 38 is fixed to the output end of the rotary cylinder 37 with screws. The rotating plate 38 has a groove for placing batteries, which is aligned with the transition groove. A gantry is also bolted to the first feeding seat 35. A lifting cylinder 39 is fixed to the inside of the gantry with screws. A lifting seat 40 is embedded in the gantry and is driven to rise and fall by the lifting cylinder 39. The lifting seat 40 has two placement slots for placing batteries. The first pusher seat 35 is also fixed with a pusher seat by screws. The pusher seat is fixed with a pusher cylinder 41 by screws. The output end of the pusher cylinder 41 is fixed with a second pusher seat 42 by screws. The pusher cylinder 41 and the second pusher seat 42 push the battery on the rotating plate 38 into the placement slot on the lifting seat 40.
[0026] The working process of this embodiment is as follows: The operator places the battery-filled bin within the limiting area formed by the limiting seat 12 of the first flipping assembly, preventing the bin from falling during the flipping process. The second rotary motor 6 drives the second flipping assembly to flip in the first direction, causing the feeding bin 16 to engage with the bin. The first rotary motor 5 and the second rotary motor 6 drive the first flipping assembly to flip simultaneously in the second direction, transferring the batteries from the bin into the feeding bin 16 under gravity. The first rotary motor 5 drives the first flipping assembly to reset, and the operator removes the empty bin from the limiting area. The operator slides the sliding cover 18 to close the opening of the feeding bin 16. Then, the second rotary motor 6 drives the second flipping assembly to flip the feeding bin 16 to the upper vertical position to allow the batteries to exit. The drive cylinder 21 extends and retracts, causing the rotating plate 19 to rotate, opening the notch at the bottom corner of the feeding bin 16 through the block 20, allowing the batteries to connect with the block 20 via the first drain seat. The first diversion channel flows into the first inclined slide 22, and then enters the second inclined slide 23 through the second diversion channel formed by the second diversion seat and the transfer block 24. The battery slides from the second inclined slide 23 into the transport groove of the rotating wheel 29. The rotating motor drives the rotating wheel 29 to rotate, transporting the battery to the conveyor line 26. The conveyor motor 27 drives the conveyor line 26 to operate, transporting the battery to the output end. The cutting cylinder 31 drives the cutting column 34 to push the battery at the front end of the conveyor line 26 out of the cut. The battery passes through the transition groove of the transition seat 36 and reaches the rotating plate 38. The sensor detects the front and back of the battery, and then the rotating cylinder 37 drives the rotating plate 38 to rotate, so that one of the batteries is reversed 180 degrees, so that the pair of batteries entering the lifting seat 40 are exactly opposite in direction. The pushing cylinder 41 pushes the battery on the rotating plate 38 onto the lifting seat 40. The lifting cylinder 39 drives the lifting seat 40 to rise to the designated position, waiting for the external robot to pick up and transport the material.
[0027] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "left," and "right," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, terms such as "set" and "connect" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
Claims
1. A battery feeding device for processing smoke detectors, characterized in that, include: At least one set of rotary feeding mechanisms is used to rotate the batteries in the material box into the feeding hopper; The conveying mechanism is used to transport the batteries in the feeding hopper to the designated location in sequence, and then the external robotic arm is used for picking and handling. The rotating feeding mechanism includes a fixed platform (1), on which a stand (2) is fixed. A first outer seat and a second outer seat are fixed on the left and right sides of the stand, respectively. A first motor seat (3) and a second motor seat (4) are fixed on the first and second outer seats, respectively. A first rotary motor (5) and a second rotary motor (6) are fixed on the outer sides of the first motor seat (3) and the second motor seat (4), respectively. The output shafts of the first rotary motor (5) and the second rotary motor (6) are located on the same axis. The first rotary motor (5) is used to control the first flipping component to rotate, and the second rotary motor (6) is used to control the second flipping component to rotate. The first flipping component is used to place the material box. The first flipping component can drive the material box to flip into the second flipping component to complete the separation of the battery and the material box.
2. The battery feeding device for processing smoke detectors according to claim 1, characterized in that: The first flipping assembly includes a first bearing seat (7) and a second bearing seat (8) respectively fixed on the first outer seat and the second outer seat. The output end of the first rotary motor (5) is fixed with a first rotating shaft, which passes through the first bearing seat (7). A first connecting plate (9) is sleeved and fixed on the extension end of the first rotating shaft. The output end of the second rotary motor (6) is fixed with a second rotating shaft, which passes through the second bearing seat (8). A second connecting plate (10) is sleeved and fixed on the extension end of the second rotating shaft. A first crossbar (11) is fixed between the first connecting plate (9) and the second connecting plate (10). A fixing plate passes through and is fixed on the first crossbar (11). A plurality of limiting seats (12) are fixed on the inner side of the fixing plate. The material box is placed in the limiting area formed by the limiting seats by the operator.
3. A battery feeding device for processing smoke detectors according to claim 2, characterized in that: The second flipping assembly includes a third bearing seat (13) fixed on the first outer seat. The third bearing seat (13) is located inside the first connecting plate (9) and does not interfere with each other. The extension end of the second rotating shaft is also fitted with and fixed to the third connecting plate (14). The third connecting plate (14) is located inside the second connecting plate (10). The third rotating shaft is also fixed inside the third bearing seat (13) by a bearing. The inner side of the third rotating shaft is fitted with and fixed to the fourth connecting plate (15). A second crossbar and a feed bin (16) are fixed between the extension ends of the third connecting plate (14) and the fourth connecting plate (15). The second crossbar is located outside the feed bin.
4. A battery feeding device for processing smoke detectors according to claim 3, characterized in that: The inner side of the feed hopper (16) is open, and limiting members (17) are fixed on both sides of the opening. A sliding groove is formed between the limiting member and the opening side, and the sliding groove is used to slide the sliding cover (18).
5. A battery feeding device for processing smoke detectors according to claim 1, characterized in that: The conveying mechanism includes a transfer component and a conveyor line component. The transfer component is used to sequentially transfer the batteries inside the feeding bin (16) to the conveyor line component, and the conveyor line component is used to transport the batteries to a designated position. The transfer component includes a rotating plate (19) hinged inside the feeding bin (16). A blocking block (20) is fixed to the moving end of the rotating plate (19). A notch is provided at the bottom corner of the feeding bin (16), and the blocking block (20) is adapted to the notch. An inclined drive cylinder (21) is also fixed inside the feeding bin (16), and the drive cylinder (21) is connected to the lower side of the rotating plate (19). An upright plate is also fixed to the outside of the upright frame, and an inclined drive cylinder (21) is fixed to the outside of the upright plate. The first inclined slide (22) and the second inclined slide (23) are arranged. The inner side of the feed bin (16) is also fixed with a first diverting seat. The first diverting seat and the block (20) form a curved first diverting channel. The battery flowing out of the gap is drawn to the first inclined slide (22) through the first diverting channel. The outer side of the stand is also fixed with a second diverting seat and a transfer block (24). The second diverting seat and the transfer block (24) form a second diverting channel. The lower side of the first inclined slide (22) is connected to the transfer block (24). The upper side of the second inclined slide (23) is fixed to the lower side of the second diverting seat. The battery on the first inclined slide (22) is introduced into the second inclined slide (23) through the second diverting channel.
6. A battery feeding device for processing smoke detectors according to claim 5, characterized in that: The conveyor assembly includes two bases (25), a conveyor line (26) on the base (25), and a belt on the conveyor line driven by a conveyor motor (27). A receiving block (28) is fixed on the upper side of the input end of the conveyor line (26). The receiving block (28) is located on the front side of the upright plate. A rotating motor is also fixed on the inner side of the upright plate. A rotating shaft is fixed on the output end of the rotating motor. The rotating shaft passes through the upright plate and installs a rotating wheel (29). The receiving side of the receiving block (28) is an arc-shaped groove. The rotating wheel (29) is adapted to the arc-shaped groove. The receiving block (28) protects one side of the rotating wheel (29). Several transport grooves are opened on the outer side of the rotating wheel (29). The batteries on the second inclined slide (23) are sequentially transported into the transport grooves of the rotating wheel (29). The batteries are then transported by rotating the shaft and then flow into the conveyor line (26).
7. A battery feeding device for processing smoke detectors according to claim 6, characterized in that: The output end of the conveyor line (26) is also provided with a cutting component and a pushing component; the cutting component includes a cutting frame (30) located outside the output end of the conveyor line (26), a cutting cylinder (31) and two parallel linear slide rails are fixed on the cutting frame (30), a sliding plate (32) is fixed on the slider of the linear slide rail, a connecting block (33) fixedly connected to the sliding plate (32) is fixed at the output end of the cutting cylinder (31), a cutting block is also fixed on the sliding plate (32), a cutting column (34) is fixed on the outside of the cutting block, and the extension end of the cutting column (34) is adapted to the pre-reserved cut at the output end of the conveyor line (26), and the battery at the front end of the conveyor line (26) is pushed out from the other end of the cut through the cutting column (34).
8. A battery feeding device for processing smoke detectors according to claim 7, characterized in that: The feeding assembly is located beside the output end of the conveyor line (26). The feeding assembly includes a first feeding seat (35), a transition frame is fixed inside the first feeding seat (35), a transition seat (36) is fixed on the transition frame, and a transition groove is provided inside the transition seat (36), the transition groove being opposite to the cut; a rotary cylinder (37) is fixed on the first feeding seat (35), a rotary plate (38) is fixed on the output end of the rotary cylinder (37), a groove for placing batteries is opened on the rotary plate (38), the groove being opposite to the transition groove; the first feeding seat (35) is also fixed with A gantry is provided, and a lifting cylinder (39) is fixed inside the gantry. A lifting seat (40) is embedded in the gantry. The lifting seat (40) is driven to lift and lower by the lifting cylinder (39). Two placement slots for placing batteries are provided on the lifting seat (40). A pusher is also fixed on the first pusher seat (35). A pusher cylinder (41) is fixed on the pusher seat. A second pusher seat (42) is fixed at the output end of the pusher cylinder (41). The batteries on the rotating plate (38) are pushed into the placement slots on the lifting seat (40) by the pusher cylinder (41) and the second pusher seat (42).