A wire and cable take-up device
Patent Information
- Application Number
- CN202522096186.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-09-29
AI Technical Summary
[0005]为了解决上述技术问题,本实用新型提供一种电线电缆的收卷装置,以解决现有的电线电缆收卷装置在使用过程中,当收卷盘缠绕满电缆后,整体重量显著增加,导致在进行下料操作时需耗费较大力气,劳动强度大,严重影响了工作效率的问题
[0014]本实用新型通过收卷机构的设置,实现了对电缆的收卷,当夹持液压缸启动时,其通过连接方杆与夹持盘对收卷辊进行夹持固定,随后,收卷电机启动,带动固定锥齿轮旋转,该固定锥齿轮通过与连接锥齿轮的啮合作用,经由连接方杆和夹持盘驱动收卷辊转动,从而实现电缆的自动收卷,操作简便,显著提升了工作效率;通过出料机构的设置,方便了对收卷辊7的下料,当调节驱动电机启动时,其通过驱动锥齿轮与调节锥齿轮的啮合传动,带动调节丝杠旋转,调节丝杠的转动使调节立柱沿竖直方向滑动,当下滑至预定位置时,收卷辊随之进入出料斜槽。此时,关闭夹持液压缸,使其带动夹持盘松开对收卷辊的夹持,收卷辊便在重力作用下沿出料斜槽滚落至固定托盘中,通过上抬限位滑块,使其脱离对铰接挡板的限位,即可打开铰接挡板,从而方便地取出固定托盘内的收卷辊,整个下料过程顺畅高效;通过上述机构的设置,不仅实现了电缆的高效收卷,还通过优化的出料机构简化了收卷辊的卸载流程,有效提高了整体工作效率,同时显著降低了操作人员的劳动强度。
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Figure CN224811986U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cable winding technology, and more specifically, it relates to a winding device for wires and cables. Background Technology
[0002] A cable winding device is a key piece of equipment used in the production, processing and use of cables for the orderly winding, storage and transportation of cables. Its main function is to wind continuously produced cables or waste cables that need to be recycled onto a winding reel according to a certain tension and arrangement to prevent the cables from becoming tangled and damaged, and to facilitate subsequent handling, storage and use.
[0003] According to application number CN202120694719.5, an AB cable winding device includes a fixedly installed support frame, a winding drum for winding the cable, and a rotating handle. The support frame includes: a fixing bolt at the bottom for mounting; a connecting pin at the top; fixedly installed side plates; and a central shaft connecting the two side plates. In this AB cable winding device, the winding drum is rotated by the rotating handle for easy operation. Ball bearings are installed between the winding drum and the central shaft to reduce friction during rotation, resulting in smoother winding. A positioning rope is fixedly connected to the surface of the winding drum via a positioning ring. By passing the spiral-shaped AB cable through the positioning rope and engaging it with a spring clip at the end of the positioning rope, the AB cable rotates and winds onto the winding drum along the positioning rope, preventing the cable from loosening during and after winding, ensuring winding quality, and facilitating storage and transportation.
[0004] Based on the above, when the existing wire and cable winding device is fully wound with cable, the overall weight increases significantly, which requires a lot of effort to unload the cable, resulting in high labor intensity and seriously affecting work efficiency. Utility Model Content
[0005] To address the aforementioned technical problems, this utility model provides a wire and cable winding device. This addresses the issue that existing wire and cable winding devices, when fully wound with cable, experience a significant increase in overall weight, requiring considerable effort during unloading, resulting in high labor intensity and severely impacting work efficiency.
[0006] The purpose and effect of this utility model of a wire and cable winding device are achieved by the following specific technical means:
[0007] A wire and cable winding device includes a base plate, fixed seats, adjusting columns, adjusting drive motors, clamping hydraulic cylinders, winding motors, winding mechanisms, and discharge mechanisms. Two fixed seats are provided, each fixedly connected to the upper surface of the base plate. Two adjusting columns are provided, each slidably connected to the upper end of one of the two fixed seats. Two adjusting drive motors are provided, each fixedly mounted on the outer side of one of the two fixed seats. Two clamping hydraulic cylinders are provided, each fixedly mounted on the outer side of one of the two adjusting columns. The winding motors are fixedly mounted on the upper surface of the adjusting columns. The winding mechanism is located inside the adjusting columns. The discharge mechanism is located outside the base plate.
[0008] Furthermore, the winding mechanism includes: connecting square rods, clamping discs, and winding rollers; there are two connecting square rods, which are rotatably connected to the inner sides of two adjusting columns, and the two connecting square rods are rotatably connected to the telescopic shafts of two clamping hydraulic cylinders; there are two clamping discs, which are fixedly connected to the outer sides of the two connecting square rods; the winding rollers are clamped on the inner sides of the two clamping discs.
[0009] Furthermore, the winding mechanism also includes: a fixed bevel gear and a connecting bevel gear; the fixed bevel gear is fixedly connected to the lower end of the output shaft of the winding motor; the connecting bevel gear is rotatably connected to the inner side of the adjusting column, the connecting bevel gear is slidably connected to the connecting square rod, and the connecting bevel gear meshes with the fixed bevel gear.
[0010] Furthermore, the discharge mechanism includes: a fixed shaft and a drive bevel gear; there are two fixed shafts, which are respectively fixedly connected to the outside of the output shafts of two adjusting drive motors; there are two sets of drive bevel gears, which are respectively fixedly connected to the outside of the two fixed shafts.
[0011] Furthermore, the discharge mechanism also includes: adjusting bevel gears and adjusting screws; the adjusting bevel gears are provided in two sets, the two sets of adjusting bevel gears are rotatably connected to the inner sides of the two fixed seats respectively, and the two sets of adjusting bevel gears are respectively meshed with the two sets of driving bevel gears; the adjusting screws are provided in two sets, the two sets of adjusting screws are respectively fixedly connected to the upper end faces of the two sets of adjusting bevel gears, and the two sets of adjusting screws are respectively threadedly connected to the two adjusting columns.
[0012] Furthermore, the discharge mechanism also includes: a discharge chute, a fixed tray, a hinged baffle, and a limiting slider; there are two discharge chutes, both of which are located on the upper end face of the base plate; the fixed tray is fixedly connected to the outer side of the base plate; the hinged baffle is hinged to the front end of the fixed tray; there are two limiting sliders, both of which are slidably connected to the rear end face of the hinged baffle, and both of which are inserted into the front end of the fixed tray.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] This invention achieves cable winding through a winding mechanism. When the clamping hydraulic cylinder is activated, it clamps and fixes the winding roller via a connecting rod and a clamping plate. Subsequently, the winding motor starts, driving the fixed bevel gear to rotate. This fixed bevel gear, through meshing with the connecting bevel gear, drives the winding roller to rotate via the connecting rod and the clamping plate, thereby achieving automatic cable winding. The operation is simple and significantly improves work efficiency. The discharge mechanism facilitates the unloading of the winding roller 7. When the adjustment drive motor starts, it drives the adjustment screw to rotate through the meshing transmission between the drive bevel gear and the adjustment bevel gear. The rotation of the adjustment screw causes the adjustment column to slide vertically. When it slides down to the predetermined position, the winding roller enters the discharge chute. At this point, the clamping hydraulic cylinder is deactivated, causing it to loosen the clamping plate from the take-up roller. Under gravity, the take-up roller rolls down the discharge chute into the fixed tray. By raising the limit slider, it is released from the limit of the hinge baffle, allowing the hinge baffle to be opened and the take-up roller to be easily removed from the fixed tray. The entire unloading process is smooth and efficient. Through the above mechanism, not only is efficient cable winding achieved, but the optimized discharge mechanism also simplifies the unloading process of the take-up roller, effectively improving overall work efficiency and significantly reducing the labor intensity of operators. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the main structure of the present invention.
[0016] Figure 2 This is a schematic diagram of the structure of the clamping disc of this utility model.
[0017] Figure 3 This is a schematic diagram of the connecting bevel gear of this utility model.
[0018] Figure 4 This is a schematic diagram of the discharge chute of this utility model.
[0019] Figure 5 This is a schematic diagram of the adjusting screw of this utility model.
[0020] Figure 6 This is a schematic diagram of the structure of the hinged baffle of this utility model.
[0021] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0022] 1. Base plate; 101. Discharge chute; 2. Fixed seat; 3. Adjusting column; 4. Adjusting drive motor; 401. Fixed shaft; 402. Drive bevel gear; 5. Clamping hydraulic cylinder; 501. Connecting square rod; 502. Clamping disc; 6. Rewinding motor; 601. Fixed bevel gear; 602. Connecting bevel gear; 7. Rewinding roller; 8. Adjusting bevel gear; 9. Adjusting screw; 10. Fixed tray; 11. Hinge baffle; 1101. Limiting slider. Detailed Implementation
[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.
[0024] Example 1:
[0025] As attached Figures 1-3 As shown:
[0026] This utility model provides a winding device for wires and cables, including a base plate 1, a fixed seat 2, an adjusting column 3, an adjusting drive motor 4, a clamping hydraulic cylinder 5, a winding motor 6, a winding mechanism, and a discharge mechanism; two fixed seats 2 are provided, both of which are fixedly connected to the upper end surface of the base plate 1; two adjusting columns 3 are provided, each of which is slidably connected to the upper end of the two fixed seats 2; two adjusting drive motors 4 are provided, each of which is fixedly installed on the outer side of the two fixed seats 2; two clamping hydraulic cylinders 5 are provided, each of which is fixedly installed on the outer side of the two adjusting columns 3; the winding motor 6 is fixedly installed on the upper end surface of the adjusting column 3; the winding mechanism is located on the inner side of the adjusting column 3; and the discharge mechanism is located on the outer side of the base plate 1.
[0027] The winding mechanism includes: connecting square rods 501, clamping discs 502, fixed bevel gears 601, connecting bevel gears 602, and winding rollers 7; there are two connecting square rods 501, which are rotatably connected to the inner sides of two adjusting columns 3, and are rotatably connected to the telescopic shafts of two clamping hydraulic cylinders 5; there are two clamping discs 502, which are fixedly connected to the outer sides of the two connecting square rods 501; the fixed bevel gears 601 are fixedly connected to the lower end of the output shaft of the winding motor 6; the connecting bevel gears 602 are rotatably connected to the inner sides of the adjusting columns 3, and are slidably connected to the connecting square rods 501, and mesh with the fixed bevel gears 601; the winding rollers 7 are clamped inside the two clamping discs 502.
[0028] The specific usage and function of this embodiment are as follows: When the clamping hydraulic cylinder 5 is started, the clamping hydraulic cylinder 5 will clamp the take-up roller 7 through the connecting square rod 501 and the clamping plate 502. At this time, the take-up motor 6 is started, and the take-up motor 6 will drive the fixed bevel gear 601 to rotate. The rotation of the fixed bevel gear 601 will drive the take-up roller 7 to rotate through the connecting square rod 501 and the clamping plate 502 under the action of meshing with the connecting bevel gear 602, thereby winding up the cable.
[0029] Example 2:
[0030] Based on Example 1, such as Figures 4-6 As shown, the discharge mechanism includes: a discharge chute 101, a fixed shaft 401, a drive bevel gear 402, an adjusting bevel gear 8, an adjusting screw 9, a fixed tray 10, a hinged baffle 11, and a limiting slider 1101; two discharge chute 101s are provided, both of which are located on the upper end face of the base plate 1; two fixed shafts 401s are provided, each fixedly connected to the outer side of the output shaft of one of the two adjusting drive motors 4; two sets of drive bevel gears 402 are provided, each fixedly connected to the outer side of one of the two fixed shafts 401; two sets of adjusting bevel gears 8 are provided, each fixedly connected to the outer side of the two fixed shafts 401. Gears 8 are rotatably connected to the inner sides of two fixed seats 2 respectively, and two sets of adjusting bevel gears 8 mesh with two sets of driving bevel gears 402 respectively; there are two sets of adjusting screws 9, which are fixedly connected to the upper end faces of the two sets of adjusting bevel gears 8 respectively, and the two sets of adjusting screws 9 are threadedly connected to two adjusting columns 3 respectively; the fixed tray 10 is fixedly connected to the outer side of the base plate 1; the hinge baffle 11 is hinged to the front end of the fixed tray 10; there are two limiting sliders 1101, which are slidably connected to the rear end face of the hinge baffle 11, and both limiting sliders 1101 are inserted into the front end of the fixed tray 10.
[0031] The specific usage and function of this embodiment are as follows: When the adjustment drive motor 4 is started, it will drive the adjustment screw 9 to rotate through the meshing of the drive bevel gear 402 and the adjustment bevel gear 8. The rotation of the adjustment screw 9 will drive the adjustment column 3 to slide. After the adjustment column 3 is driven to slide downward by the adjustment screw 9, the take-up roller 7 will enter the discharge chute 101. At this time, by activating the clamping hydraulic cylinder 5, the clamping hydraulic cylinder 5 will drive the clamping plate 502 to disengage from the take-up roller 7. At this time, the take-up roller 7 will roll down into the fixed tray 10 through the discharge chute 101. By sliding the limit slider 1101 upward, the limit slider 1101 will disengage from the fixed tray 10, and the hinge baffle 11 can be opened. At this time, the take-up roller 7 can be taken out of the fixed tray 10.
[0032] The following points should be noted in this article:
[0033] 1. The accompanying drawings of this utility model embodiment only involve the structure involved in this utility model embodiment; other structures can refer to general designs.
[0034] 2. Where there is no conflict, the embodiments of this utility model and the features in the embodiments can be combined with each other to obtain new embodiments.
[0035] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model embodiment should be included within the protection scope of this embodiment. Therefore, the protection scope of this utility model embodiment should be determined by the protection scope of the claims.
Claims
1. A winding device for wires and cables, comprising a base plate (1), a fixed seat (2), an adjusting column (3), an adjusting drive motor (4), a clamping hydraulic cylinder (5), a winding motor (6), a winding mechanism, and a discharge mechanism; wherein two fixed seats (2) are provided, both fixedly connected to the upper end face of the base plate (1); and two adjusting columns (3) are provided, each slidably connected to the upper end of one of the two fixed seats (2); characterized in that: Two adjustment drive motors (4) are provided, and the two adjustment drive motors (4) are respectively fixedly installed on the outside of the two fixed seats (2); two clamping hydraulic cylinders (5) are provided, and the two clamping hydraulic cylinders (5) are respectively fixedly installed on the outside of the two adjustment columns (3); the winding motor (6) is fixedly installed on the upper end face of the adjustment column (3); the winding mechanism is located on the inside of the adjustment column (3); the discharge mechanism is located on the outside of the base plate (1).
2. The cable winding device as described in claim 1, characterized in that: The winding mechanism includes: connecting square rods (501), clamping discs (502), and winding rollers (7); there are two connecting square rods (501), which are rotatably connected to the inner sides of two adjusting columns (3), and the two connecting square rods (501) are rotatably connected to the telescopic shafts of two clamping hydraulic cylinders (5); there are two clamping discs (502), which are fixedly connected to the outer sides of the two connecting square rods (501); the winding rollers (7) are clamped on the inner sides of the two clamping discs (502).
3. The cable winding device as described in claim 2, characterized in that: The winding mechanism further includes a fixed bevel gear (601) and a connecting bevel gear (602); the fixed bevel gear (601) is fixedly connected to the lower end of the output shaft of the winding motor (6); the connecting bevel gear (602) is rotatably connected to the inner side of the adjusting column (3), the connecting bevel gear (602) is slidably connected to the connecting square rod (501), and the connecting bevel gear (602) meshes with the fixed bevel gear (601).
4. The cable winding device as described in claim 1, characterized in that: The discharge mechanism includes: a fixed shaft (401) and a drive bevel gear (402); there are two fixed shafts (401), which are respectively fixedly connected to the outside of the output shafts of two adjusting drive motors (4); there are two sets of drive bevel gears (402), which are respectively fixedly connected to the outside of the two fixed shafts (401).
5. The cable winding device as described in claim 4, characterized in that: The discharge mechanism further includes: adjusting bevel gears (8) and adjusting screws (9); the adjusting bevel gears (8) are provided in two sets, and the two sets of adjusting bevel gears (8) are rotatably connected to the inner side of the two fixed seats (2), and the two sets of adjusting bevel gears (8) are respectively meshed with the two sets of driving bevel gears (402); the adjusting screws (9) are provided in two sets, and the two sets of adjusting screws (9) are respectively fixedly connected to the upper end face of the two sets of adjusting bevel gears (8), and the two sets of adjusting screws (9) are respectively threadedly connected to the two adjusting columns (3).
6. The cable winding device as described in claim 5, characterized in that: The discharge mechanism further includes: a discharge chute (101), a fixed tray (10), a hinged baffle (11), and a limiting slider (1101); there are two discharge chute (101), both of which are opened on the upper end face of the base plate (1); the fixed tray (10) is fixedly connected to the outside of the base plate (1); the hinged baffle (11) is hinged to the front end of the fixed tray (10); there are two limiting sliders (1101), both of which are slidably connected to the rear end face of the hinged baffle (11), and both of which are inserted into the front end of the fixed tray (10).
Citation Information
Patent Citations
AB cable winding device
CN214779924U