Automatic laying and recycling all-in-one machine for corn planting drip irrigation belt

Abstract

The application discloses a corn planting drip irrigation belt automatic laying and recycling all-in-one machine, which comprises a frame, a driving assembly arranged on one side of the frame, a threaded rod arranged on the rear side of the driving assembly, the threaded rod being rotationally connected with the frame, a moving block arranged on the outer side of the threaded rod, a limiting block arranged on the left side of the moving block, a supporting rod arranged on the inner side of the limiting block, a driven assembly arranged on the left side of the supporting rod, a vibrating rod arranged on the bottom of the driven assembly, the vibrating rod being slidingly connected with the bottom of the supporting rod, a first winder arranged on the top of the supporting rod, a second winder arranged on the top of the moving block, and a winding drum arranged in the middle of the frame. The application effectively solves the problems of uneven winding and rolling of the existing corn planting drip irrigation belt laying and recycling equipment, which causes the deformation and rupture of the drip irrigation belt, the inconvenience of transportation and storage, the inability to effectively empty the internal water, the heavy recycling burden, the easy freezing and cracking in winter, and the inability to completely shake off the surface stone, thereby causing the wear and tear of the drip irrigation belt.

Description

Technical Field

[0001] This utility model relates to the field of agricultural technology, and in particular to an integrated machine for automatic laying and recycling of drip irrigation tape for corn planting. Background Technology

[0002] As one of the world's most important food crops, corn plays a crucial role in my country's agricultural production. With the acceleration of agricultural modernization, drip irrigation technology has been widely used in corn cultivation due to its advantages such as water conservation, high efficiency, and precise irrigation. As a core component of the drip irrigation system, the efficiency and quality of its installation and retrieval directly affect the system's operational effectiveness and the costs and profits of corn cultivation.

[0003] Currently, the laying and retrieval of drip irrigation tape in corn planting mainly relies on specialized machinery. While this equipment has improved operational efficiency and reduced manual labor intensity to some extent, many problems still need to be solved in practical application, which seriously restricts the further promotion of drip irrigation technology and the improvement of corn planting benefits.

[0004] Existing drip irrigation tape laying and recycling equipment generally lacks an effective mechanism for controlling uniform winding during the tape winding process. During winding, the drip irrigation tape is prone to localized accumulation or loose winding on the reel. Localized accumulation leads to excessive compression of the tape on the reel, causing deformation or even breakage, affecting its service life and performance for subsequent uses. Loose winding results in a loose structure of the tape on the reel, making it prone to scattering and knotting during transportation and storage, increasing the difficulty and workload of subsequent processing. Furthermore, uneven winding also leads to insufficient utilization of reel space, reducing equipment operating efficiency and increasing operating costs.

[0005] If residual water inside the drip irrigation tape is not drained promptly during the tape recycling process, a series of adverse effects will occur. Firstly, residual water increases the weight of the tape, placing a greater burden on the recycling equipment and potentially leading to insufficient power, unstable operation, or even damage to equipment components. Secondly, in low-temperature winter conditions, residual water will freeze and expand, causing the tape to crack and severely affecting its reuse. However, most existing laying and recycling equipment lacks dedicated drainage devices or has inadequate drainage functions, failing to effectively drain the water from the tape. This makes the tape prone to damage due to water accumulation after recycling, resulting in resource waste and economic losses.

[0006] Cornfields often contain stones and other debris of varying sizes, which easily adhere to the surface of drip irrigation tape during installation and removal. While some existing equipment has a shaking function, the shaking method is often limited and insufficient in force to effectively remove these stones. Stones adhering to the drip irrigation tape cause friction and collisions during operation, leading to wear, scratches, and damage. Damaged drip irrigation tape not only disrupts the system and wastes water, but also increases the cost of repair and replacement, ultimately reducing the economic benefits of corn cultivation. Utility Model Content

[0007] In response to the above situation and to overcome the shortcomings of the existing technology, this utility model provides an integrated automatic drip irrigation tape laying and recycling machine for corn planting. This design effectively solves the problems of uneven winding and rewinding of existing drip irrigation tape laying and recycling equipment for corn planting, which leads to deformation and breakage of the drip irrigation tape, inconvenience in transportation and storage, inability to effectively drain internal water, which makes recycling burden heavy and prone to freezing and cracking in winter, and inability to completely shake off surface stones, which causes wear and tear on the drip irrigation tape.

[0008] To achieve the above objectives, the present invention provides the following technical solution: The present invention includes a frame, a driving component is provided on one side of the frame, a threaded rod is provided on the rear side of the driving component, the threaded rod is rotatably connected to the frame, a moving block is provided on the outer side of the threaded rod, a limiting block is provided on the left side of the moving block, a support rod is provided on the inner side of the limiting block, a driven component is provided on the left side of the support rod, a vibrating rod is provided at the bottom of the driven component, the vibrating rod is slidably connected to the bottom of the support rod, a first winding device is provided at the top of the support rod, a second winding device is provided at the top of the moving block, and a drum is provided in the middle of the frame.

[0009] Preferably, the drive assembly includes a motor, the inner side of which is connected to the frame, a first bevel gear is provided on the top of the motor, a second bevel gear meshes with the top of the first bevel gear, and the interior of the second bevel gear is connected to a threaded rod.

[0010] Preferably, a first gear is provided on the rear side of the threaded rod, a second gear is provided on the right side of the first gear, a third gear is provided on the right side of the second gear, and the inner side of the third gear is connected to the drum.

[0011] Preferably, a guide rod is provided on the left side of the movable block, and the guide rod is connected to the frame.

[0012] Preferably, the driven component includes a large gear, a rack on the right side of the large gear, the outer side of the rack being connected to the frame, a slider at the bottom of the large gear, and a small gear meshing on the left side of the large gear, the small gear being connected to the slider.

[0013] Preferably, the front end of the slider is provided with a stop block, which cooperates with the limiting block, and the left side of the slider is provided with a spring, which is fixedly connected to the support rod.

[0014] Preferably, the bottom of the pinion is provided with a disk, and the bottom of the disk is provided with a connecting rod, the outer side of the connecting rod being connected to the inner side of the vibrating rod.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] The combination of linear motion of the moving block and rotational motion of the drum, along with the forward and reverse control of the threaded rod, allows the drip irrigation tape to be spirally and evenly wound in multiple layers onto the drum surface, avoiding local accumulation or uneven winding. The sponge rollers of the first and second winding devices squeeze the drip irrigation tape, squeezing out residual moisture and preventing water corrosion or impact on subsequent use. At the same time, the friction of the sponge rollers cleans dust and impurities from the drip irrigation tape surface, ensuring cleanliness. The driven component drives the vibrating rod to vibrate slightly, effectively shaking off larger particles such as soil clods and pebbles without damaging the drip irrigation tape, preventing scratches on the tape surface during winding and further improving winding quality. By cleaning the drip irrigation tape surface, removing impurities, and preventing scratches during winding, damage to the drip irrigation tape during use is reduced, extending its service life and providing more reliable protection for agricultural production. The support rod can be adjusted to a vertical position, with limiting by the cooperation of the stop block and limit block, reducing space occupation and facilitating the storage and transportation of the device. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the support rod of this utility model after folding.

[0019] Figure 3 This is a schematic diagram of the motor and drum assembly structure of this utility model.

[0020] Figure 4 This is a schematic diagram of the rack and pinion meshing structure of this utility model.

[0021] Figure 5 This is a schematic cross-sectional view of the crossbar of this utility model.

[0022] Figure 6 This is a schematic diagram of the cooperation structure between the large gear and the vibration rod of this utility model.

[0023] The following numbers are labeled in the diagram: 101, Frame; 102, Motor; 103, First Bevel Gear; 104, Second Bevel Gear; 105, Guide Rod; 106, Threaded Rod; 107, Limiting Block; 108, Moving Block; 201, First Gear; 202, Second Gear; 203, Third Gear; 204, Drum; 205, First Winding Device; 206, Second Winding Device; 301, Support Rod; 302, Stop Block; 303, Rack; 304, Large Gear; 305, Small Gear; 306, Slider; 307, Spring; 308, Disc; 309, Connecting Rod; 310, Vibration Rod. Detailed Implementation

[0024] The following is in conjunction with the appendix Figures 1-6 The specific embodiments of this utility model will be described in further detail.

[0025] This utility model includes a frame 101, which is made of high-strength metal material and has good stability and durability. A drive assembly is provided on one side of the frame 101, which can precisely control the power output according to actual winding requirements. A threaded rod 106 is provided on the rear side of the drive assembly, and the threaded rod 106 is rotatably connected to the frame 101. A moving block 108 is provided on the outer side of the threaded rod 106, and the moving block 108 has a threaded hole that matches the threaded rod 106. When the drive assembly is activated, driving the threaded rod 106 to rotate, the moving block 108 will move precisely horizontally along the threaded rod 106 according to the transmission principle of the thread. A limit block 1 is provided on the left side of the moving block 108. 07. A support rod 301 is provided on the inner side of the limiting block 107. A driven component is provided on the left side of the support rod 301. A vibration rod 310 is provided at the bottom of the driven component. The vibration rod 310 is slidably connected to the bottom of the support rod 301. The outer end of the vibration rod 310 is made of high-quality sponge material. The sponge is soft and elastic, and will not damage the drip irrigation tape when it comes into contact with it. At the same time, it can effectively buffer vibration and avoid adverse effects on the drip irrigation tape due to excessive vibration. A first winding device 205 is provided at the top of the support rod 301, and a second winding device 206 is provided at the top of the moving block 108. The first winding device 205 and the second winding device 206 have the same structure, both consisting of two sponge rollers arranged vertically. An appropriate gap is left between these two sponge rollers, which is just enough to allow the drip irrigation tape to pass through. As the drip tape passes between the two sponge rollers, the rollers apply uniform pressure to the surface of the tape. This squeezing action removes residual water from the tape, preventing corrosion or impact on its subsequent use during winding. Simultaneously, the sponge rollers' surface has friction, which cleans the tape during the squeezing process, removing dust and impurities to ensure cleanliness. A roll 204 is located in the middle of the frame 101.

[0026] When the drip irrigation tape needs to be wound up, the support rod 301 is first adjusted to a horizontal position. At this time, the drip irrigation tape passes through the first winding device 205 in a specific path. Under the squeezing and cleaning action of the first winding device 205, internal moisture and surface impurities are removed. Then it passes through the second winding device 206, where it undergoes squeezing and cleaning again to ensure that the drip irrigation tape reaches the optimal winding state. Finally, it is connected to the surface of the roll 204. The roll 204 starts to rotate under the drive of the motor 102, and the drip irrigation tape is wound around the surface of the roll 204.

[0027] During the winding process, the moving block 108, driven by the threaded rod 106, moves the support rod 301 and other components horizontally. Since the moving block 108 moves linearly along the threaded rod 106, while the drum 204 rotates, this combined motion allows the drip tape to be spirally and evenly wound onto the surface of the drum 204, avoiding localized accumulation or uneven winding of the drip tape. By controlling the forward and reverse rotation of the threaded rod 106, multi-layer winding of the drip tape on the drum 204 can be achieved, further improving the compactness and stability of the winding.

[0028] Furthermore, during the winding process, the driven component drives the vibrating rod 310 to vibrate slightly according to a preset program. This vibration frequency and amplitude are carefully designed and adjusted to effectively shake off larger particles such as soil clods and pebbles adhering to the surface of the drip irrigation tape without damaging it. If these impurities are not removed, they may scratch the surface of the drip irrigation tape during winding, affecting its service life and performance. The vibration cleaning by the vibrating rod 310 significantly improves the winding quality of the drip irrigation tape, extends its service life, and provides a more reliable guarantee for agricultural production.

[0029] The drive assembly includes a motor 102, the inner side of which is connected to the frame 101. The motor 102 is a high-performance, low-noise DC geared motor 102, which has stable and reliable output characteristics and good speed regulation performance. It can accurately adjust the speed and torque according to the winding requirements under different working conditions. The motor 102 is securely fixed to the inside of the frame 101 with high-strength bolts. The bolts are designed to prevent loosening due to vibration during long-term operation, ensuring the stability and reliability of the connection between the motor 102 and the frame 101. The top of the motor 102 is equipped with a first bevel gear 103, and a second bevel gear 104 meshes with the top of the first bevel gear 103. The interior of the second bevel gear 104 is connected to the threaded rod 106. When the motor 102 starts, its output shaft drives the first bevel gear 103 to rotate at high speed. The first bevel gear 103 transmits power to the second bevel gear 104 through the meshing of its teeth, and the second bevel gear 104 then transmits power to the threaded rod 106. This achieves efficient and stable power transmission from the motor 102 to the threaded rod 106, providing strong power support for the normal operation of the entire device.

[0030] A first gear 201 is located at the rear of the threaded rod 106. A second gear 202 is located to the right of the first gear 201, and a third gear 203 is located to the right of the second gear 202. The inner side of the third gear 203 is connected to the drum 204. The diameter and number of teeth of the first gear 201 are smaller than those of the third gear 203. According to the principle of gear transmission, at the same input speed, the speed of the small gear 305 (first gear 201) will be higher than that of the large gear 304 (third gear 203). This design cleverly achieves the effect of the drum 204 rotating slowly while the threaded rod 106 rotates quickly. In actual operation, the motor 102 drives the threaded rod 106 to rotate rapidly, and the power is transmitted to the drum 204 through the transmission of the first gear 201, the second gear 202, and the third gear 203. Due to the reduction ratio of the gears, the drum 204 can rotate at a relatively slow speed, while the threaded rod 106 maintains a higher speed.

[0031] The slowly rotating drum 204 ensures that the drip irrigation tape is wound evenly and tightly around its surface, preventing problems such as uneven winding, loosening, or wrinkling caused by excessively high drum speeds. Simultaneously, the rapidly rotating threaded rod 106 drives the moving block 108 to move quickly, allowing components such as the support rod 301 to adjust their positions promptly, thus achieving a spiral and uniform winding of the drip irrigation tape on the drum 204. Through this ingenious gear transmission design and speed matching, the entire device can efficiently and stably complete the drip irrigation tape winding process, significantly improving production efficiency and winding quality.

[0032] A guide rod 105 is provided on the left side of the movable block 108. The guide rod 105 is connected to the frame 101 and can constrain the horizontal movement of the movable block 108.

[0033] The driven component includes a large gear 304, with a rack 303 on its right side. The rack 303 is connected to the frame 101 on its outer side and its position is fixed. A slider 306 is located at the bottom of the large gear 304, and a small gear 305 meshes with it on its left side. The small gear 305 is connected to the slider 306, and the slider 306 is slidably connected to the support rod 301. When the support rod 301 is horizontal, it can engage the rack 303 with the large gear 304. When the support rod 301 moves, it can drive the large gear 304 to rotate, which in turn drives the small gear 305 to rotate rapidly. When the slider 306 moves, it can drive both the large gear 304 and the small gear 305 to move simultaneously. The front end of the slider 306 is provided with... The stop block 302 cooperates with the limiting block 107. A spring 307 is provided on the left side of the slider 306. The spring 307 is fixedly connected to the support rod 301. Pushing the stop block 302 outward can move the slider 306 and simultaneously release the engagement with the groove of the limiting block 107. Then, it rotates downward 90 degrees. Under the action of the spring 307, the stop block 302 is pushed upward and engages with the bottom groove of the limiting block 107 to complete the vertical position limit and reduce the space occupation. When it is necessary to rewind the drip irrigation tape, it can be adjusted to a horizontal state again. The rack 303 and the large gear 304 continue to mesh. While the slider 306 moves, it will drive other parts to move slightly, but it will not affect the movement of subsequent parts.

[0034] The bottom of the pinion 305 is provided with a disc 308. The pinion 305 rotates rapidly to drive the disc 308 to rotate. The bottom of the disc 308 is provided with a connecting rod 309. The connecting rod 309 is rotatably connected to the outer edge of the disc 308. The outer side of the connecting rod 309 is connected to the inner side of the vibrating rod 310. The rapid rotation of the disc 308 can drive the vibrating rod 310 to move horizontally back and forth.

[0035] When using this utility model, the support rod 301 is adjusted to a horizontal state. At this time, the drip irrigation tape follows a specific path, first passing through the first winding device 205. Under the squeezing and cleaning action of the first winding device 205, internal moisture and surface impurities are removed. Then, it passes through the second winding device 206 for squeezing and cleaning again to ensure that the drip irrigation tape reaches the optimal winding state. Finally, it is connected to the surface of the roll 204.

[0036] When motor 102 starts, its output shaft drives the first bevel gear 103 to rotate at high speed. The first bevel gear 103 transmits power to the second bevel gear 104 through inter-tooth meshing, and the second bevel gear 104 then transmits power to the threaded rod 106, causing the threaded rod 106 to rotate. At the same time, motor 102 drives the threaded rod 106 to rotate rapidly. Through the transmission of the first gear 201, the second gear 202, and the third gear 203, power is transmitted to the drum 204. Due to the gear reduction ratio, the drum 204 rotates slowly, while the threaded rod 106 rotates rapidly.

[0037] Driven by motor 102, the drum 204 begins to rotate, winding the drip irrigation tape onto its surface. Driven by threaded rod 106, the moving block 108 moves the support rod 301 and other components horizontally. Due to the combination of the linear motion of the moving block 108 and the rotational motion of the drum 204, the drip irrigation tape is spirally and evenly wound onto the surface of the drum 204. By controlling the forward and reverse rotation of the threaded rod 106, multiple layers of the drip irrigation tape are wound onto the drum 204.

[0038] During the winding process, the rack 303 meshes with the large gear 304 when the support rod 301 is in a horizontal state. The movement of the support rod 301 drives the large gear 304 to rotate, which in turn drives the small gear 305 to rotate rapidly. The small gear 305 drives the disc 308 to rotate, and the disc 308 drives the vibrating rod 310 to move horizontally back and forth through the connecting rod 309, performing small-amplitude vibrations to shake off larger particles such as soil clods and stones adhering to the surface of the drip irrigation tape.

[0039] Pushing the stop block 302 outward can move the slider 306, disengaging it from the groove of the limiting block 107. Then, it rotates downward 90 degrees, and under the action of the spring 307, it pushes the stop block 302 upward to engage with the bottom groove of the limiting block 107, thus completing the vertical position limit and reducing space occupation. When it is necessary to rewind the drip irrigation tape, adjust the support rod 301 to a horizontal state, and the rack 303 and the large gear 304 continue to mesh.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An integrated machine for automatic laying and recycling of drip irrigation tape for corn planting, comprising a frame (101), characterized in that, A drive assembly is provided on one side of the frame (101), and a threaded rod (106) is provided on the rear side of the drive assembly. The threaded rod (106) is rotatably connected to the frame (101). A moving block (108) is provided on the outer side of the threaded rod (106). A limiting block (107) is provided on the left side of the moving block (108). A support rod (301) is provided on the inner side of the limiting block (107). A driven assembly is provided on the left side of the support rod (301). A vibration rod (310) is provided at the bottom of the driven assembly. The vibration rod (310) is slidably connected to the bottom of the support rod (301). A first winding device (205) is provided at the top of the support rod (301). A second winding device (206) is provided at the top of the moving block (108). A drum (204) is provided in the middle of the frame (101).

2. The automatic drip irrigation tape laying and recycling machine for corn planting according to claim 1, characterized in that, The drive assembly includes a motor (102), the inner side of which is connected to the frame (101), a first bevel gear (103) is provided on the top of the motor (102), a second bevel gear (104) is meshed on the top of the first bevel gear (103), and the interior of the second bevel gear (104) is connected to the threaded rod (106).

3. The automatic drip irrigation tape laying and recycling machine for corn planting according to claim 1, characterized in that, The threaded rod (106) has a first gear (201) on its rear side, a second gear (202) on the right side of the first gear (201), a third gear (203) on the right side of the second gear (202), and the inner side of the third gear (203) is connected to the drum (204).

4. The automatic drip irrigation tape laying and recycling machine for corn planting according to claim 1, characterized in that, The left side of the movable block (108) is provided with a guide rod (105), which is connected to the frame (101).

5. The automatic drip irrigation tape laying and recycling machine for corn planting according to claim 1, characterized in that, The driven component includes a large gear (304), a rack (303) on the right side of the large gear (304), the outer side of the rack (303) being connected to the frame (101), a slider (306) at the bottom of the large gear (304), a small gear (305) meshing on the left side of the large gear (304), and the small gear (305) being connected to the slider (306).

6. The automatic drip irrigation tape laying and recycling machine for corn planting according to claim 5, characterized in that, The slider (306) has a stop (302) at its front end. The stop (302) cooperates with the limiting block (107). The slider (306) has a spring (307) on its left side. The spring (307) is fixedly connected to the support rod (301).

7. The automatic drip irrigation tape laying and recycling machine for corn planting according to claim 6, characterized in that, The bottom of the pinion (305) is provided with a disk (308), and the bottom of the disk (308) is provided with a connecting rod (309). The outer side of the connecting rod (309) is connected to the inner side of the vibrating rod (310).

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