A wind turbine blade hoisting adjustment device

CN224812130UActive Publication Date: 2026-09-29BAOTA IND CO LTD +1
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Patent Information

Application Number
CN202522494965.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-25
Publication Date
2026-09-29
Estimated Expiration
2035-11-25

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种风电叶片吊装调节装置,以解决上述背景技术中提出的大风易导致吊机起重臂晃动、构件摆动偏移,不仅影响安装精度,还可能碰撞周边光伏设施,进一步增加施工风险的问题

Benefits of technology

1.本实用新型通过校正机构的设置,在大风下导致固定架晃动发生倾斜,通过内部的电子水平仪和倾角传感器的设置,对固定架四角的倾斜度进行检测,根据四个角落的倾斜度,启动对应的伺服电机,拉动防风缆绳对固定架进行校正,并且,在防风缆绳的牵制下,通过驱动车调整伺服电机的位置,能够限制风电叶片的活动范围,避免风电叶片晃动碰撞到周边光伏设施,提高防护效果。

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Abstract

The utility model relates to wind power blade hoisting technical field, concretely is a kind of wind power blade hoisting adjusting device, including the hanger that hoist tower top is connected, the bottom of the hanger is connected with fixed frame, the inside mounting of fixed frame has clamping mechanism, the inside clamping of clamping mechanism has wind power blade, the inside mounting of fixed frame has electronic level and inclination sensor, the outside of fixed frame is provided with correction mechanism, the inside of fixed frame is provided with balancing mechanism.The utility model is through correction mechanism, and it inclines to cause fixed frame to sway under strong wind, and the inside electronic level and inclination sensor are set, and the inclination of four corners of fixed frame is detected, and according to the inclination of four corners, corresponding servo motor is started, and wind cable is pulled to correct fixed frame, and the position of servo motor is adjusted by driving car, the range of activity of wind power blade can be limited, and wind power blade is avoided to sway and collide to surrounding photovoltaic facility.
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Description

Technical Field

[0001] This utility model relates to the field of wind turbine blade hoisting technology, specifically a wind turbine blade hoisting and adjustment device. Background Technology

[0002] Wind turbine blades are the core components of wind turbines, converting natural wind energy into electrical energy. They are also a primary indicator of a wind turbine's design and technological level. Supporting infrastructure includes power collection lines, turbine foundations, on-site roads, and intelligent monitoring systems, and are constructed concurrently with the photovoltaic project.

[0003] With the completion of photovoltaic construction, the narrow construction area for wind power projects and the limited equipment transportation channels increase the difficulty of scheduling. In the project area, there are an average of 25-30 days of strong winds in spring (March-May), with gusts reaching 10-14.6 m / s, far exceeding the conventional wind speed limit for wind turbine hoisting (≤6 m / s). Strong winds can easily cause the crane boom to sway and components to swing and deviate, which not only affects the installation accuracy (tower verticality deviation ≤1‰) but may also collide with surrounding photovoltaic facilities. Furthermore, sandstorms can reduce the braking sensitivity of the equipment, further increasing the construction risk. To address these issues, we have proposed a wind turbine blade hoisting adjustment device. Utility Model Content

[0004] The purpose of this utility model is to provide a wind turbine blade hoisting and adjustment device to solve the problem mentioned in the background art that strong winds can easily cause the crane boom to sway and the components to swing and deviate, which not only affects the installation accuracy but may also collide with surrounding photovoltaic facilities, further increasing the construction risk.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a wind turbine blade hoisting and adjustment device, comprising a hoisting device connected to the top of a tower, a fixing frame connected to the bottom of the hoisting device, a clamping mechanism installed inside the fixing frame, a wind turbine blade being clamped inside the clamping mechanism, an electronic level and an inclination sensor installed inside the fixing frame, a correction mechanism provided on the outside of the fixing frame, and a balancing mechanism provided inside the fixing frame.

[0006] Preferably, the correction mechanism includes hooks, a servo motor, a winding reel, and a windproof cable. Hooks are connected to the four corners of the fixing frame, and a windproof cable is connected to the outside of the hooks. The other end of the windproof cable is connected to a winding reel, which is mounted on the servo motor. The servo motor is located on the outside of the crane tower.

[0007] Preferably, the balancing mechanism includes an electric telescopic rod, a connecting frame, and a counterweight. The electric telescopic rod is symmetrically installed inside the fixed frame, the output end of the electric telescopic rod is connected to the connecting frame, and the counterweight is provided on the outside of the connecting frame.

[0008] Preferably, the servo motor is mounted on the drive vehicle, and a track is provided on the outside of the crane tower, with the drive vehicle mounted on the track.

[0009] Preferably, a screw is fixedly connected to the center of the connecting frame, a limit ring is threaded to the outer side of the screw, and the counterweight is movably sleeved on the screw.

[0010] Preferably, the fixing frame has a sliding groove inside, and the inner diameter of the sliding groove is adapted to the connecting frame and the counterweight.

[0011] Preferably, the electronic level is fixedly installed at the center of the mounting frame, and the output end of the electronic level is located on both sides of the mounting frame.

[0012] Preferably, the tilt sensor is fixedly installed at the four corners of the mounting bracket, and the tilt sensor is located on the outside of the slide groove.

[0013] Preferably, the hooks are provided in eight sets and are symmetrically installed at the four corners of the fixing frame.

[0014] Preferably, the electronic level and tilt sensor are electrically connected and share data information with the servo motor.

[0015] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model, through the setting of a correction mechanism, addresses the tilting of the fixed frame caused by swaying in strong winds. The internal electronic level and tilt sensor detect the tilt of the four corners of the fixed frame. Based on the tilt of the four corners, the corresponding servo motor is activated to pull the windproof cable to correct the fixed frame. Furthermore, under the restraint of the windproof cable, the position of the servo motor is adjusted by the drive vehicle, which limits the range of motion of the wind turbine blades, preventing them from swaying and colliding with surrounding photovoltaic facilities, thus improving the protective effect.

[0016] 2. By setting up a balancing mechanism, this utility model can achieve the balancing effect when the lifting point does not coincide with the center of gravity of the wind turbine blade. The position of the counterweight can be changed after lifting, so that the lifting device can move in the air without other force points, thereby enabling the blade to adjust autonomously when aligning with the hole and improving the blade installation efficiency. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a front view schematic diagram of the structure of this utility model; Figure 2 This utility model Figure 1 Schematic diagram of the structure at the central fixing frame; Figure 3 This is a schematic diagram of the correction mechanism of this utility model; Figure 4 This is a schematic diagram of the balancing mechanism of this utility model; Figure 5 This is a side view of the structure of this utility model.

[0019] In the diagram: 1. Tower crane; 2. Lifting device; 3. Fixing frame; 4. Clamping mechanism; 5. Wind turbine blade; 6. Electronic level; 7. Tilt sensor; 8. Calibration mechanism; 801. Hook; 802. Servo motor; 803. Reel; 804. Windproof cable; 805. Track; 806. Drive vehicle; 9. Balancing mechanism; 901. Electric telescopic rod; 902. Slide groove; 903. Connecting frame; 904. Counterweight; 905. Screw; 906. Limit ring. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-5 The present invention provides an embodiment of a wind turbine blade hoisting and adjustment device, comprising a hoisting device 2 connected to the top of a pylon 1, a fixing frame 3 connected to the bottom of the hoisting device 2, a clamping mechanism 4 installed inside the fixing frame 3, a wind turbine blade 5 clamped inside the clamping mechanism 4, an electronic level 6 and an inclination sensor 7 installed inside the fixing frame 3, the electronic level 6 being a VLM series horizontal tilt angle sensor, the inclination sensor 7 being a VL E5S high precision level, a correction mechanism 8 provided on the outside of the fixing frame 3, and a balancing mechanism 9 provided inside the fixing frame 3; This device, through its internal electronic level 6 and tilt sensor 7, along with the correction mechanism 8 and balancing mechanism 9, solves the problem that strong winds can easily cause the crane boom to sway and components to swing and shift, which not only affects installation accuracy but may also collide with surrounding photovoltaic facilities, further increasing construction risks.

[0022] Furthermore, the calibration mechanism 8 includes hooks 801, a servo motor 802, a winding reel 803, and a windproof cable 804. Hooks 801 are connected to the four corners of the fixing frame 3. The windproof cable 804 is connected to the outer side of the hooks 801, and the other end of the windproof cable 804 is connected to the winding reel 803. The winding reel 803 is mounted on the servo motor 802, which is located on the outer side of the crane tower 1. Figure 3 As shown, this structure is used to activate the corresponding servo motor 802 when one corner of the fixed frame 3 is tilted, which drives the winding wheel 803 to rotate, so that the windproof cable 804 is wound around the surface of the winding wheel 803 and pulled. At the same time, several other servo motors 802 perform a cable release operation on the windproof cable 804, thereby correcting the tilt angle of the fixed frame 3.

[0023] Furthermore, the balancing mechanism 9 includes an electric telescopic rod 901, a connecting frame 903, and a counterweight 904. The electric telescopic rod 901 is symmetrically installed inside the fixed frame 3. The output end of the electric telescopic rod 901 is connected to the connecting frame 903, and the counterweight 904 is provided on the outer side of the connecting frame 903. For example... Figure 4 As shown, this structure is used to activate the corresponding electric telescopic rod 901 based on the data information detected by the electronic level 6 and the balancing mechanism 9, thereby driving the connecting frame 903 and the counterweight 904 to move to the corresponding position and make the fixed frame 3 reach the balance point.

[0024] Furthermore, each set of servo motors 802 can be individually mounted on a set of drive vehicles 806, and a track 805 is provided on the outside of the crane tower 1, with the drive vehicle 806 mounted on the track 805. For example... Figure 5 As shown, this structure is used to adjust the position of the windproof cable 804 by moving the drive vehicle 806 along the track 805, thereby controlling the range of motion of the fixing frame 3.

[0025] Furthermore, a screw 905 is fixedly connected to the center of the connecting bracket 903, and a limit ring 906 is threadedly connected to the outer side of the screw 905. A counterweight 904 is movably sleeved on the screw 905. Figure 4 As shown, this structure is used to connect to the screw 905 via a limit ring 906, making it convenient to add or remove the counterweight 904.

[0026] Furthermore, the fixing frame 3 has a sliding groove 902 inside, and the inner diameter of the sliding groove 902 is adapted to the connecting frame 903 and the counterweight 904. Figure 4 As shown, this structure is used to allow the connecting frame 903 and the counterweight 904 to move stably within the sliding groove 902 through the setting of the sliding groove 902.

[0027] Furthermore, the electronic level 6 is fixedly installed at the center of the mounting bracket 3, with the output ends of the electronic level 6 located on both sides of the mounting bracket 3. For example... Figure 4 As shown, this structure is used to inspect both sides of the fixture 3 by using an electronic level 6 located at the center.

[0028] Furthermore, the tilt sensor 7 is fixedly installed at the four corners of the mounting bracket 3, and the tilt sensor 7 is located on the outside of the slide groove 902. For example... Figure 4 As shown, this structure is used to detect the tilt of the four corners of the fixing frame 3 using the tilt sensor 7.

[0029] Furthermore, eight sets of hooks 801 are provided and symmetrically installed at the four corners of the fixing frame 3. For example... Figure 3 As shown, this structure is used to connect to the four corners of the fixed frame 3 via eight sets of hooks 801, which makes it convenient to connect different hooks 801 according to different positions and make adjustments.

[0030] Furthermore, the electronic level 6 and the tilt sensor 7 are electrically connected and share data information with the servo motor 802. For example... Figure 3 As shown, this structure is used to electrically connect to the servo motor 802 via the electronic level 6 and the tilt sensor 7, and to synchronize data information with the servo motor 802 for easy calibration.

[0031] Working principle: When using, such as Figure 1 As shown, move the crane 1 to the designated position, activate the clamping mechanism 4 to clamp the wind turbine blade 5, and simultaneously, as... Figure 3 and Figure 5 As shown, according to the installation location, the windproof cable 804 is connected to the corresponding hook 801, and the drive vehicle 806 is started. The drive vehicle 806 moves along the track 805 to adjust the position of the windproof cable 804, thereby controlling the range of motion of the fixing frame 3. Figure 1 and Figure 3 As shown, the crane 1 is started for lifting and lowering. During the lifting and lowering process, the internal electronic level 6 and tilt sensor 7 detect the tilt of the two sides and four corners of the fixed frame 3, and synchronize the data information with the servo motor 802. When one corner of the fixed frame 3 tilts, the corresponding servo motor 802 is activated, driving the winding wheel 803 to rotate, so that the windproof cable 804 is wound around the surface of the winding wheel 803, pulling the windproof cable 804. At the same time, several other sets of servo motors 802 perform the windproof cable 804 unwinding operation, thereby correcting the tilt angle of the fixed frame 3. Meanwhile, as... Figure 4 As shown, starting the corresponding electric telescopic rod 901 drives the connecting frame 903 and the counterweight 904 to move to the corresponding position, so that the fixed frame 3 reaches the balance point. The above is the complete working principle of this utility model.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A wind turbine blade hoisting and adjusting device, comprising a hoisting device (2) connected to the top of a pylon (1), a fixing frame (3) connected to the bottom of the hoisting device (2), a clamping mechanism (4) installed inside the fixing frame (3), and a wind turbine blade (5) clamped inside the clamping mechanism (4), characterized in that: An electronic level (6) and an inclination sensor (7) are installed inside the fixed frame (3). A correction mechanism (8) is provided on the outside of the fixed frame (3). A balancing mechanism (9) is provided inside the fixed frame (3).

2. The wind turbine blade hoisting and adjusting device according to claim 1, characterized in that: The correction mechanism (8) includes a hook (801), a servo motor (802), a winding wheel (803), and a windproof cable (804). The four corners of the fixing frame (3) are connected to hooks (801), the outside of the hooks (801) is connected to the windproof cable (804), and the other end of the windproof cable (804) is connected to the winding wheel (803). The winding wheel (803) is mounted on the servo motor (802), and the servo motor (802) is located on the outside of the gantry (1).

3. The wind turbine blade hoisting and adjusting device according to claim 1, characterized in that: The balancing mechanism (9) includes an electric telescopic rod (901), a connecting frame (903) and a counterweight (904). The electric telescopic rod (901) is symmetrically installed inside the fixed frame (3). The output end of the electric telescopic rod (901) is connected to the connecting frame (903). The counterweight (904) is provided on the outside of the connecting frame (903).

4. The wind turbine blade hoisting and adjusting device according to claim 2, characterized in that: The servo motor (802) is mounted on the drive vehicle (806), and a track (805) is provided on the outside of the gantry (1), with the drive vehicle (806) mounted on the track (805).

5. The wind turbine blade hoisting and adjusting device according to claim 3, characterized in that: A screw (905) is fixedly connected to the center of the connecting frame (903), and a limit ring (906) is threadedly connected to the outer side of the screw (905). The counterweight (904) is movably sleeved on the screw (905).

6. The wind turbine blade hoisting and adjusting device according to claim 1, characterized in that: The fixed frame (3) has a sliding groove (902) inside, and the inner diameter of the sliding groove (902) is adapted to the connecting frame (903) and the counterweight (904).

7. The wind turbine blade hoisting and adjusting device according to claim 1, characterized in that: The electronic level (6) is fixedly installed at the center of the mounting bracket (3), and the output end of the electronic level (6) is located on both sides of the mounting bracket (3).

8. The wind turbine blade hoisting and adjusting device according to claim 1, characterized in that: The tilt sensor (7) is fixedly installed at the four corners of the mounting bracket (3), and the tilt sensor (7) is located on the outside of the slide groove (902).

9. A wind turbine blade hoisting and adjusting device according to claim 2, characterized in that: The hooks (801) are provided in eight sets and are symmetrically installed at the four corners of the fixing frame (3).

10. A wind turbine blade hoisting and adjusting device according to claim 1, characterized in that: The electronic level (6) and tilt sensor (7) are electrically connected and share data information with the servo motor (802).