A lift truck with a group of modules
Patent Information
- Application Number
- CN202522241809.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-23
AI Technical Summary
但在实际应用里,承载平台升至高位会使上方工作人员有跌落风险,虽设置防护栏可降低此隐患,可在成组立模工程中,移动升降车常处于浇筑平台下方,不用时存放、用时移出,而该处空间局促,所以实际生产中升降车一般不设防护架,可这又让工作人员作业风险大增,高处无有效防护作业易发生坠落
[0016]1、通过设置滑轨、电动滚轮和剪叉式升降架实现了装置的移动和升降,增加了工作效率。
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Figure CN224812219U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lifting vehicle technology, and in particular to a lifting vehicle for group vertical molds. Background Technology
[0002] Precast concrete components have become an indispensable part of modern architecture due to their reliable quality, high construction efficiency, and environmental friendliness. However, traditional flat-mold production methods, limited by horizontal casting, suffer from low production efficiency, large formwork requirements, and excessive space occupation, and struggle to flexibly meet the market's diverse and personalized component demands. Against this backdrop, vertical formwork technology for precast concrete has emerged as a leading solution, offering innovative vertical casting methods. It effectively improves production efficiency, reduces formwork usage, saves space, and allows for flexible mold adjustments to adapt to different component production needs, making it a key force driving the upgrading of precast component production.
[0003] To address the shortcomings of flat mold production, existing technologies have introduced a group vertical mold production method to manufacture precast components. This method has improved production efficiency to some extent, but it still has certain limitations in terms of operational efficiency.
[0004] Specifically, the existing modular molds are quite tall, causing numerous inconveniences to production operations. After each production task is completed, a series of tedious operations are required, including cleaning the molds, spraying release agent, and installing the upper, lower, and left / right molds. These operations not only consume a lot of time but also result in low overall operational efficiency.
[0005] Patent document CN212954215U discloses a high-altitude rail lift vehicle for in-plant rail-driven movement, including a slide rail and an electric telescopic rod. A first slider is installed above the slide rail, and a support plate is installed above the first slider. A fixing block is installed in the middle of the support plate, and an electric telescopic rod is installed above the fixing block. Sliding grooves are installed on both sides of the fixing block, and lower sliders are installed inside the sliding grooves. A second connecting rod is installed above the lower slider, and a first connecting rod is installed on one side of the second connecting rod. This utility model features a first slider, which facilitates the sliding of the support plate on its surface, allowing for multi-angle movement by the user. The two first sliders ensure movement speed and stability, preventing tilting. The casters allow the lift vehicle to be moved at any time according to the user's wishes, improving its flexibility and speed, and effectively saving the user's working time.
[0006] As in the prior art of the aforementioned patent, the device achieves the lifting and lowering of the carrying platform and the movement of the vehicle body through a shear-type lifting frame and a moving device. The shear-type lifting frame uses a specific mechanical structure to extend and retract to drive the platform's lifting and lowering, while the moving device allows the vehicle body to move flexibly horizontally. However, in practical applications, raising the carrying platform to a high position poses a risk of falls for workers above. Although safety railings can reduce this hazard, in group formwork projects, the mobile lifting vehicle is often located below the pouring platform, stored when not in use and moved out when needed. Since the space there is limited, the lifting vehicle is generally not equipped with a safety railing in actual production. This significantly increases the risk to workers, as working at heights without effective protection easily leads to falls.
[0007] It is evident that existing mobile lifting vehicle technology is facing a dilemma in the application of group vertical formwork engineering, and there is an urgent need for a group vertical formwork lifting vehicle to optimize production and ensure safety. Utility Model Content
[0008] The purpose of this utility model is to provide a lifting vehicle for grouped vertical molds to solve the above-mentioned shortcomings in the prior art.
[0009] To achieve the above objectives, the present invention adopts the following technical solution: a lifting vehicle for modular mold assembly, comprising two sections of slide rails and a support base. Multiple electric rollers are installed at the bottom of the support base, and these electric rollers are disposed inside the two sections of slide rails. A lifting assembly is fixedly installed at the top of the support base. The lifting assembly includes a scissor lift frame and frames disposed at the top and bottom of the scissor lift frame. The top and bottom of the scissor lift frame are movably installed with the two frames respectively. A working platform is fixedly installed at the top of the frame disposed at the top of the scissor lift frame. A protective device is provided at the top of the working platform. A first storage slot is opened at the top of the working platform. A protective frame is disposed inside the first storage slot. The protective frame has grooves for easy removal. Two protective frames are provided and disposed at both ends of the working platform. The bottom of the protective frame is rotatably connected to the first storage slot. A detachable protective rod assembly is disposed between the two protective frames.
[0010] As a further description of the above technical solution: two rotating shafts are provided at the bottom of each of the two protective frames, and the two rotating shafts are installed inside the first storage slot.
[0011] As a further description of the above technical solution: the protective rod assembly includes multiple fixed plates fixedly installed inside the two protective frames, and the top of the working platform is provided with multiple second storage slots, which are adapted to each other with the fixed plates.
[0012] As a further description of the above technical solution: the protective rod assembly also includes multiple hollow steel pipes and multiple solid steel pipes. The hollow steel pipes and solid steel pipes are respectively provided with a first threaded groove and a second threaded groove at the end near the fixing plate. The fixing plates are provided with threaded holes. The hollow steel pipes and solid steel pipes are threadedly connected to the threaded holes on the fixing plates through the first threaded groove and the second threaded groove. The hollow steel pipes are provided with internal threads. The solid steel pipes are provided with a threaded section at the end away from the second threaded groove. The threaded section is adapted to the internal thread of the hollow steel pipe.
[0013] As a further description of the above technical solution: a storage compartment is fixedly installed on one side of the work platform, and a rubber pad is fixedly installed inside the storage compartment. The top of the rubber pad is provided with a placement groove for placing the protective rod assembly.
[0014] As a further description of the above technical solution: the top of the storage compartment is provided with a cover plate, and a hinge is provided between the cover plate and the storage compartment.
[0015] This utility model provides a lifting vehicle for group vertical molds. It has the following beneficial effects:
[0016] 1. By setting up slide rails, electric rollers, and scissor lifts, the device can be moved and lifted, increasing work efficiency.
[0017] 2. By setting up protective frames and protective rods, the protective devices at the top of the work platform can be installed and disassembled as needed. Under normal circumstances, the protective frames and protective rods are in a retracted state, saving design space under the pouring platform.
[0018] It should be understood that the foregoing general description and the following detailed description are exemplary and illustrative only, and are not intended to limit this disclosure.
[0019] This application provides an overview of various implementations or examples of the technology described in this disclosure, and is not a full disclosure of the entire scope or all features of the disclosed technology. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a group-type vertical mold lifting vehicle proposed in this utility model;
[0021] Figure 2 This is a three-dimensional structural diagram of the protective device after assembly.
[0022] Figure 3 This is a schematic diagram of the main structure of this utility model;
[0023] Figure 4 This is a three-dimensional exploded structural diagram of the present invention;
[0024] Figure 5 This is a three-dimensional structural diagram of the placement slot of this utility model.
[0025] Legend:
[0026] 1. Slide rail; 2. Support base; 3. Electric roller; 4. Scissor lift frame; 5. Frame; 6. Working platform; 7. Protective frame; 701. Rotary shaft; 702. Fixing plate; 9. Groove; 10. Storage compartment; 11. First storage slot; 12. Second storage slot; 13. Hollow steel pipe; 14. Solid steel pipe; 15. First threaded groove; 16. Threaded section; 17. Second threaded groove; 18. Hinge; 19. Cover plate; 20. Rubber pad; 21. Placement slot. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0028] Reference Figure 1-5A modular lifting vehicle includes two sections of slide rails 1 and a support base 2. Multiple electric rollers 3 are mounted on the bottom of the support base 2 and are disposed inside the two sections of slide rails 1. A lifting assembly is fixedly mounted on the top of the support base 2. The lifting assembly includes a scissor lift frame 4 and frames 5 disposed at the top and bottom of the scissor lift frame 4. The top and bottom of the scissor lift frame 4 are movably mounted to the two frames 5 respectively. A working platform 6 is fixedly mounted on the top of the frame 5 disposed at the top of the scissor lift frame 4. A protective device is provided on the top of the working platform 6. A first storage slot 11 is opened on the top of the working platform 6. A protective frame 7 is disposed inside the first storage slot 11. The protective frame 7 has a groove 9 for easy removal. Two protective frames 7 are provided at both ends of the working platform 6. The bottom of the protective frame 7 is rotatably connected to the first storage slot 11. A detachable protective rod is provided between the two protective frames 7. The lifting vehicle is typically positioned below multiple sets of vertical molds. It moves and starts / stops via the bottom slide rail 1 and electric rollers 3. Each set of vertical molds is demolded separately. After the lifting vehicle is moved to the corresponding position, the top working platform 6 is lifted by the scissor lift frame 4. Before lifting, the protective frames 7 inside the first storage slots 11 on both sides are flipped so that the protective frames 7 are perpendicular to the working platform 6. Then, the protective rod assembly is installed between the two sets of protective frames 7, thus realizing the installation of the protective device and providing safety for the workers. Moreover, the protective rod assembly is only installed on one side, and the other side, which is closer to the vertical mold, does not need to be equipped with a protective rod assembly, which facilitates the workers to clean the mold, spray release agent, or demold. When the working platform is not needed, the protective rod assembly can be disassembled, and the protective frames 7 on both sides can be flipped and stored in the first storage slot 11 to store the protective device. After the working platform is lowered to the bottom, it can be moved to the bottom of multiple sets of vertical molds.
[0029] As a preferred technical solution in this embodiment, each of the two protective frames 7 is provided with two rotating shafts 701 at its bottom end, and the two rotating shafts are installed inside the first storage groove 11; the two protective frames 7 can rotate inside the first storage groove 11 through the rotating shafts 701, thereby realizing the unfolding and storage of the protective frames 7.
[0030] As a preferred technical solution of this embodiment, the protective rod assembly includes a plurality of fixed plates 702 fixedly installed inside the two protective frames 7, and a plurality of second storage slots 12 are provided at the top of the working platform 6. The plurality of second storage slots 12 are adapted to the fixed plates 702. The second storage slots 12 are used to place the fixed plates 702. When the protective frame 7 is stored inside the first storage slot 11, the fixed plates 702 can be stored in the second storage slots 12.
[0031] As a preferred embodiment, the protective rod assembly further includes multiple hollow steel pipes 13 and multiple solid steel pipes 14. The hollow steel pipes 13 and solid steel pipes 14 have a first threaded groove 15 and a second threaded groove 17 respectively at their ends near the fixing plate 702. The fixing plates 702 have threaded holes. The hollow steel pipes 13 and solid steel pipes 14 are threadedly connected to the threaded holes on the fixing plates 702 through the first threaded groove 15 and the second threaded groove 17. The hollow steel pipes 13 have internal threads, and the solid steel pipes 14 have a threaded section 16 at their ends away from the second threaded groove 17. The threaded section 16 is threaded to the internal threads of the hollow steel pipes 13. The hollow steel pipes 13 and solid steel pipes 14 are threadedly connected to each other. The hollow steel pipes 13 are connected to one side of the fixing plate 702 through the first threaded groove 15, while the solid steel pipes 14 are connected to the other side of the fixing plate 702 through the second threaded groove 17, thereby realizing the installation of the protective rod assembly.
[0032] As a preferred technical solution of this embodiment, a storage compartment 10 is fixedly installed on one side of the work platform 6. A rubber pad 20 is fixedly installed inside the storage compartment 10. The top of the rubber pad 20 is provided with a placement slot 21 for placing the guard rod assembly. After multiple guard rod assemblies are disassembled, they can be placed in the placement slot 21 inside the storage compartment 10 for storage, so that they will not be lost.
[0033] As a preferred technical solution of this embodiment, a cover plate 19 is provided at the top of the storage compartment 10, and a hinge part 18 is provided between the cover plate 19 and the storage compartment 10; the cover plate 19 is used to seal the storage compartment 10, reduce dust and rainwater from entering the storage compartment 10, and increase the service life of the protective rod assembly.
[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A lifting vehicle for modular mold assembly, comprising two sections of slide rail (1) and a support base (2), wherein a plurality of electric rollers (3) are mounted on the bottom end of the support base (2), characterized in that, Multiple electric rollers (3) are arranged inside the two slide rails (1). A lifting assembly is fixedly installed on the top of the support base (2). The lifting assembly includes a scissor lift frame (4) and a frame (5) arranged at the top and bottom of the scissor lift frame (4). The top and bottom of the scissor lift frame (4) are movably installed with the two frames (5). A working platform (6) is fixedly installed on the top of the frame (5) arranged at the top of the scissor lift frame (4). A protective device is provided on the top of the working platform (6). A first storage slot (11) is opened on the top of the working platform (6). A protective frame (7) is arranged inside the first storage slot (11). A groove (9) is provided on the protective frame (7) for easy removal. Two protective frames (7) are provided and arranged at both ends of the working platform (6). The bottom of the protective frame (7) is rotatably connected to the first storage slot (11). A detachable protective rod assembly is provided between the two protective frames (7).
2. The lifting vehicle for group vertical molds according to claim 1, characterized in that, Two rotating shafts (701) are provided at the bottom of each of the two protective frames (7), and the two rotating shafts are installed inside the first storage slot (11).
3. The lifting vehicle for group vertical molds according to claim 1, characterized in that, The protective rod assembly includes multiple fixed plates (702) fixedly installed inside the two protective frames (7). The top of the working platform (6) is provided with multiple second storage slots (12), and the multiple second storage slots (12) are adapted to each other with the fixed plates (702).
4. The lifting vehicle for grouped vertical molds according to claim 1, characterized in that, The protective rod assembly also includes multiple hollow steel pipes (13) and multiple solid steel pipes (14). The hollow steel pipes (13) and solid steel pipes (14) are respectively provided with a first threaded groove (15) and a second threaded groove (17) at the end near the fixing plate (702). The fixing plates (702) are provided with threaded holes. The hollow steel pipes (13) and solid steel pipes (14) are threadedly connected to the threaded holes on the fixing plates (702) through the first threaded groove (15) and the second threaded groove (17). The hollow steel pipes (13) are provided with internal threads. The solid steel pipes (14) are provided with a threaded section (16) at the end away from the second threaded groove (17). The threaded section (16) is adapted to the internal threads of the hollow steel pipes (13).
5. A lifting vehicle for grouped vertical molds according to claim 1, characterized in that, A storage compartment (10) is fixedly installed on one side of the work platform (6). A rubber pad (20) is fixedly installed inside the storage compartment (10). A placement slot (21) for placing the protective rod assembly is opened at the top of the rubber pad (20).
6. A lifting vehicle for grouped vertical molds according to claim 5, characterized in that, The top of the storage compartment (10) is provided with a cover plate (19), and a hinge part (18) is provided between the cover plate (19) and the storage compartment (10).
Citation Information
Patent Citations
High-altitude rail lift truck for in-plant rail-type driving walking
CN212954215U