Energy storage safety basket with remote control

Abstract

The utility model provides a kind of energy storage safety basket with remote control, comprising: basket frame, for carrying personnel or equipment;Electric control box, install basket frame, its inside is provided with main control board, for controlling the operation of basket;Driving mechanism, the two sides of basket frame are respectively equipped with a motor, two motors are connected with traction rope, traction rope is fixedly installed on building;Power supply mechanism, including battery;Multi-sensor mechanism, install on main control board, include weight sensor, wind speed sensor and three-axis acceleration sensor;Internet of things module, include with the wireless communication module and GPS positioning module of main control board electrical connection, and wireless communication module is used to send and receive instruction to main control board, to remote control. The utility model is through integrated battery power supply, multi-sensor monitoring, internet of things remote control and so on technology, effectively improves the construction flexibility of basket, operation safety and management intelligent level.

Description

Technical Field

[0001] This utility model relates to the field of high-altitude work equipment technology, specifically to an energy storage safety basket with remote control. Background Technology

[0002] Traditional suspended platforms primarily rely on industrial three-phase power for operation and lifting, and are widely used in high-rise building exterior wall construction and maintenance. However, safety monitoring of traditional suspended platforms mainly depends on mechanical anti-tilt mechanisms to ensure operational safety.

[0003] The shortcomings of existing technology: 1. Power supply relies on industrial three-phase electricity: This requires wiring, which is not only complicated and time-consuming, but also poses problems such as easy tangling of the wiring and risk of electric shock, reducing construction efficiency and safety. Furthermore, it has poor applicability in construction sites not covered by power infrastructure.

[0004] 2. Insufficient safety supervision: Relying solely on mechanical anti-tilt mechanisms lacks real-time monitoring and early warning functions for factors such as basket load, ambient wind speed, and platform tilt. This makes it impossible to accurately and reliably assess risks and effectively prevent safety accidents caused by overloading, excessive ambient wind speed, or platform tilt.

[0005] 3. Lack of remote management function: It is impossible to obtain the operating data of the suspended platform in real time, which is not conducive to the supervision and management of the operation process by the supervisors. Once an accident occurs, it is difficult to trace the source and it is impossible to take timely measures for rescue and handling.

[0006] Therefore, existing technologies have shortcomings and need further improvement. Utility Model Content

[0007] In view of the problems existing in the prior art, this utility model provides an energy storage safety suspender basket with remote control.

[0008] To achieve the above objectives, the specific solution of this utility model is as follows: This utility model provides an energy storage safety cradle with remote control, comprising: Suspended platform frame, used to carry people or equipment; The electrical control box is installed on the suspended platform frame and contains the main control board, which is used to control the operation of the suspended platform. The drive mechanism includes a motor and a driver electrically connected to it. A motor is installed on each side of the suspended basket frame. Both motors are connected to the traction rope, which is fixedly installed on the building. The power supply mechanism, including batteries, is used to power the electrical control box and drive mechanism; The multi-sensor mechanism, mounted on the main control board, includes a weight sensor, a wind speed sensor, and a three-axis acceleration sensor. The main control board obtains the load status of the suspended basket frame, the ambient wind speed, and the tilt of the suspended basket frame through weight, wind speed, and three-axis acceleration data. The Internet of Things (IoT) module includes a wireless communication module and a GPS positioning module that are electrically connected to the main control board. The wireless communication module is used to send and receive commands to the main control board for remote control.

[0009] Furthermore, the detection unit of the weight sensor is located between the motor and the basket frame.

[0010] Furthermore, the motor is a DC brushless motor.

[0011] Furthermore, the battery is a removable lithium battery pack, built into the electrical control box, and overcharge and over-discharge protection is achieved through the BMS system.

[0012] Furthermore, the multi-sensor mechanism also includes a temperature sensor and a pressure sensor electrically connected to the main control board.

[0013] Furthermore, the front of the electrical control box is equipped with a status display screen, an emergency stop button, an up button, a down button, and a motor selection knob; the main control board dynamically displays the weight, tilt angle, real-time wind speed, preset wind speed threshold, and warning information on the status display screen based on sensor data from the multi-sensor mechanism.

[0014] Furthermore, the IoT module adopts a 5G communication module, which supports real-time uploading of sensor data, device status and location information to the remote management platform via TCP / IP protocol, and receiving remote control commands.

[0015] Furthermore, the triaxial accelerometer detects the tilt of the suspended basket frame. When the tilt exceeds a threshold, a voice warning is triggered. The motor selection knob is used to select the single motor that needs to be adjusted. The main control board adjusts the speed of the motor on that side based on the tilt data to correct the levelness.

[0016] Furthermore, the status display screen is a touch screen and integrates a voice unit to broadcast changes in operation status and abnormal alarms in real time; the GPS positioning module is connected to the Internet of Things module to transmit data to the cloud platform to display the geographical location and movement trajectory of the suspended platform.

[0017] Furthermore, the suspended platform frame includes a base plate, two front uprights, two rear uprights, three first horizontal bars, three second horizontal bars, two left horizontal bars, two right horizontal bars, a left stop bar, and a right stop bar. Two front uprights are located on the front side of the base plate, and two rear uprights are located on the rear side. Three first horizontal bars are located between the two front uprights, and three second horizontal bars are located between the two rear uprights. Two left horizontal bars are located between the left front upright and the left rear upright, and two right horizontal bars are located between the right front upright and the right rear upright. A left stop bar is located at the top of the left front upright and the left rear upright, and a right stop bar is located at the top of the right front upright and the right rear upright. A motor is installed on each of the two left horizontal bars and the two right horizontal bars. The electrical control box is installed on the two uppermost of the three first horizontal bars.

[0018] The technical solution of this utility model has the following beneficial effects: 1. Improve construction flexibility and site adaptability Overcoming the limitations of three-phase power: By using batteries as the power supply mechanism, the traditional industrial three-phase power supply method is replaced. There is no need for complicated power wiring work, which effectively solves the problem of power supply on the construction site. Especially for construction sites without power infrastructure, operations can be carried out smoothly, which significantly improves the applicability and construction flexibility of the suspended platform.

[0019] Easy installation and disassembly: The design of the detachable lithium battery pack makes battery replacement and maintenance more convenient and quick. It allows for timely battery replacement based on actual construction needs and battery power status, ensuring the continuous normal operation of the suspended platform, reducing construction interruption time caused by battery charging or fault repair, and further improving construction efficiency.

[0020] 2. Enhance operational safety performance Multi-dimensional safety monitoring: By integrating multiple sensors such as weight sensors, wind speed sensors, triaxial acceleration sensors, temperature sensors, and air pressure sensors, real-time monitoring of multi-dimensional data such as the load status of the suspended platform frame, ambient wind speed, suspended platform tilt, temperature, and air pressure is achieved. This enables a comprehensive and accurate understanding of the actual operating status of the suspended platform during high-altitude operations, providing strong data support for safe operations.

[0021] Real-time early warning and protection: The main control board analyzes and processes sensor data. When the monitored data such as weight, wind speed, and tilt exceed the preset safety threshold, it can promptly trigger a voice broadcast warning to remind operators to take corresponding safety measures, such as prohibiting upward movement when the basket is overloaded and allowing only descent when the ambient wind speed is too high. This effectively avoids safety accidents caused by overload, environmental factors, etc., and ensures the personal safety of operators and the safe operation of equipment.

[0022] Automatic leveling correction: The tilt of the suspended platform frame is detected by a three-axis accelerometer. When the tilt exceeds the threshold, the motor on the side to be adjusted can be selected by the motor selection knob. The main control board automatically adjusts the speed of the motor on that side based on the tilt data to correct the level of the suspended platform. This ensures that the suspended platform remains stable during high-altitude operations and prevents the risk of overturning caused by excessive tilting of the suspended platform, further improving the safety and reliability of the operation.

[0023] 3. Achieve remote monitoring and intelligent management Remote Control and Data Upload: Utilizing the 5G wireless communication module and GPS positioning module within the IoT module, the suspended platform's operational data, sensor data, equipment status, and location information can be uploaded to the remote management platform in real time. Simultaneously, it can receive remote control commands, enabling remote monitoring and operation of the suspended platform. Managers can view the platform's operational status anytime, anywhere via mobile phones, computers, and other terminal devices, and perform remote start / stop, lifting, and other operations, improving management efficiency and response speed.

[0024] 4. Improve equipment management efficiency Precise positioning and trajectory tracking: The combination of GPS positioning module and IoT module can display the geographical location and movement trajectory of the suspended platform in real time, which makes it convenient for managers to track and manage the whereabouts and usage of the suspended platform, effectively preventing the loss or theft of the equipment, and also facilitating the unified allocation and management of the suspended platform when working on multiple construction sites.

[0025] Real-time equipment status monitoring: The status display screen is a touch screen with an integrated voice unit, which can intuitively and dynamically display the equipment operating status such as weight, tilt angle, real-time wind speed, preset wind speed threshold and early warning information, and broadcast changes in operating status and abnormal alarms in real time. This enables operators and managers to understand the working status of the suspended platform in a timely and accurate manner, make corresponding operations and decisions quickly, and improve the level of precision in equipment management. Attached Figure Description

[0026] Figure 1 This is a perspective view of the present invention; Figure 2 This is a perspective view of the present invention from another angle; Figure 3 This is a diagram showing the electrical relationships of this utility model; Figure 4 This is the PCB diagram of the main control board of this utility model; Figure 5 This is the main control circuit diagram of the main control board of this utility model; Figure 6 This is the power supply circuit diagram of this utility model; Figure 7 This is the weighing circuit diagram of this utility model; Figure 8 This is the interface circuit diagram of the status display screen of this utility model; Figure 9 This is a circuit diagram for the communication and positioning of this utility model.

[0027] Attached image captions: 1. Electrical control box; 2. Main control board; 3. Motor; 4. Traction rope; 5. Battery; 6. Weight sensor; 7. Wind speed sensor; 8. Triaxial accelerometer; 9. Internet of Things module; 10. Wireless communication module; 11. GPS positioning module; 12. Temperature sensor; 13. Barometric pressure sensor; 14. Status display screen; 15. Emergency stop button; 16. Up button; 17. Down button; 18. Motor selection knob; 19. Voice unit; 20. Base plate; 21. Front column; 22. Rear column; 23. First crossbar; 24. Second crossbar; 25. Left crossbar; 26. Right crossbar; 27. Left stop lever; 28. Right stop lever. Detailed Implementation

[0028] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0029] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0031] In the description of this embodiment, the terms "upper," "lower," "front," "rear," "left," and "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0032] Combination Figures 1-9 As shown, this utility model provides an energy storage safety suspender basket with remote control, comprising: Suspended platform frame, used to carry people or equipment; The electrical control box 1 is installed on the suspended platform frame, and the main control board 2 is installed inside it to control the operation of the suspended platform; The drive mechanism includes a motor 3 and a driver electrically connected to it. A motor 3 is installed on each side of the suspended basket frame. Both motors 3 are connected to the traction rope 4, which is fixedly installed on the building. The power supply mechanism includes a battery 5, which is used to supply power to the electrical control box 1 and the drive mechanism; The multi-sensor mechanism, installed on the main control board 2, includes a weight sensor 6, a wind speed sensor 7, and a triaxial acceleration sensor 8. The main control board 2 obtains the load status of the suspended basket frame, the ambient wind speed, and the tilt of the suspended basket frame through weight, wind speed, and triaxial acceleration data. The Internet of Things (IoT) module 9 includes a wireless communication module 10 and a GPS positioning module 11 that are electrically connected to the main control board 2. The wireless communication module 10 is used to send and receive commands to the main control board 2 for remote control.

[0033] The detection unit of the weight sensor 6 is located between the motor 3 and the basket frame.

[0034] The motor 3 is a DC brushless motor.

[0035] The battery 5 is a detachable lithium battery pack, which is built into the electrical control box 1 and is protected against overcharge and over-discharge through the BMS system.

[0036] The multi-sensor mechanism also includes a temperature sensor 12 and a pressure sensor 13 electrically connected to the main control board 2.

[0037] The front of the electrical control box 1 is equipped with a status display screen 14, an emergency stop button 15, an up button 16, a down button 17, and a motor selection knob 18; the main control board 2 dynamically displays the weight, tilt angle, real-time wind speed, preset wind speed threshold, and warning information on the status display screen 14 based on the sensor data of the multi-sensor mechanism.

[0038] The IoT module 9 uses a 5G communication module, which supports real-time uploading of sensor data, device status and location information to the remote management platform via TCP / IP protocol, and receiving remote control commands.

[0039] The triaxial accelerometer 8 detects the tilt of the basket frame. When the tilt exceeds the threshold, a voice warning is triggered. The motor selection knob 18 selects the single motor 3 that needs to be adjusted. The main control board 2 adjusts the speed of the motor 3 on that side based on the tilt data to correct the levelness.

[0040] The status display screen 14 is a touch screen and integrates a voice unit 19 to broadcast changes in operation status and abnormal alarms in real time; the GPS positioning module 11 is connected to the Internet of Things module 9 to transmit data to the cloud platform to display the geographical location and movement trajectory of the suspended basket.

[0041] The suspended platform frame includes a base plate 20, two front uprights 21, two rear uprights 22, three first horizontal bars 23, three second horizontal bars 24, two left horizontal bars 25, two right horizontal bars 26, a left stop bar 27, and a right stop bar 28. Two front uprights 21 are located on the front side of the base plate 20, and two rear uprights 22 are located on the rear side. Three first horizontal bars 23 are located between the two front uprights 21, and three second horizontal bars 24 are located between the two rear uprights 22. The left front upright... Two left crossbars 25 are provided between the left front column 21 and the left rear column 22, and two right crossbars 26 are provided between the right front column 21 and the right rear column 22. A left stop bar 27 is provided at the top of the left front column 21 and the left rear column 22, and a right stop bar 28 is provided at the top of the right front column 21 and the right rear column 22. A motor 3 is installed on each of the two left crossbars 25 and the two right crossbars 26. The electrical control box 1 is installed on the two uppermost of the three first crossbars 23.

[0042] The principle of this utility model is as follows: I. Working Principle of the Power System Power supply and drive logic The detachable lithium battery pack achieves overcharge and over-discharge protection through the BMS system, and provides DC power to the main control board 2 and drive mechanism in the electrical control box 1, replacing the traditional three-phase power supply mode.

[0043] The drive mechanism uses a brushless DC motor (BLDC). The left and right motors 3 are connected to the main control board 2 through drivers. The motor shafts are fixed to the traction rope 4. The basket moves up and down along the traction rope 4 by rotating the motors in both directions. When the "Up" button is pressed, the main control board 2 sends a forward rotation command to the driver, and the motor 3 pulls the basket to rise; When the "downward" button is pressed, the driver receives a reverse command, and motor 3 releases traction rope 4 to lower the basket.

[0044] Mechanical structure transmission The suspended platform frame is fixed to the motor 3 by the left and right crossbars. One end of the traction rope 4 is fixed to the building suspension mechanism, and the other end is wound around the shaft of the motor 3. The lifting speed of the suspended platform is controlled by the speed of the motor 3.

[0045] II. Sensing Monitoring and Data Processing Real-time data acquisition from multiple sensors Weight sensor 6: Installed between motor 3 and basket frame, it detects the load weight in real time and transmits the data to main control board 2 to determine whether overload occurs.

[0046] Wind speed sensor 7: Monitors the ambient wind speed. When the real-time wind speed exceeds the preset threshold, the main control board 2 restricts the basket from going up and only allows it to go down.

[0047] The three-axis accelerometer 8 detects the tilt of the suspended platform. When the tilt exceeds the threshold, it triggers a voice warning and selects a single motor 3 via the motor selection knob 18. The main control board 2 then adjusts the speed of the motor 3 on that side to correct the levelness.

[0048] Temperature sensor 12 / air pressure sensor 13: assist in collecting environmental data, providing a more comprehensive basis for evaluating the operating status of the main control board 2.

[0049] Data processing and early warning mechanism Main control board 2 integrates sensor data processing algorithms to compare parameters such as weight, tilt angle, and wind speed with preset thresholds. When overloaded, the suspended platform is prohibited from moving upwards and a warning will be displayed on the status display screen 14; When the tilt exceeds the limit, the motor speed adjustment is automatically triggered and a voice announcement is made; If the wind speed exceeds the limit, the upward function will be locked and the operator will be prompted to descend.

[0050] III. Human-Computer Interaction and Local Control Operation command input The front of the electrical control box 1 is equipped with an emergency stop button 15, an up button 16, a down button 17, and a motor selection knob 18. Emergency stop button 15 is used to cut off the power to motor 3 in an emergency; The motor selection knob 18, together with the up button 16 and the down button 17, allows manual adjustment of the speed of the single-sided motor 3 to correct the tilt.

[0051] Status visualization and voice feedback The touchscreen status display 14 dynamically displays real-time weight, tilt angle, wind speed, preset thresholds, and warning information, and supports touch operation to query historical data; The integrated voice unit 19 broadcasts real-time changes in operation status (such as the execution of lifting commands) and abnormal alarms (such as overload or tilt) to assist operators in responding quickly.

[0052] IV. Remote Control and Internet of Things Communication Real-time data upload The IoT module 9, via a 5G communication module (supporting TCP / IP protocol), uploads sensor data, device status (such as motor speed and power level), and GPS positioning information to the remote management platform in real time. The GPS positioning module 11 acquires the geographical location and movement trajectory of the suspended basket, and transmits it synchronously to the cloud after binding with the sensor data.

[0053] Remote command reception and execution The remote management platform can send control commands (such as forced descent or equipment shutdown) to the wireless communication module 10. The main control board 2 parses the commands and executes the corresponding operations to realize the remote monitoring function.

[0054] V. Abnormal Operating Condition Handling Mechanism Automatic tilt correction When the triaxial accelerometer 8 detects that the tilt exceeds the limit, the main control board 2 automatically calculates the side of the motor 3 that needs to be adjusted and the speed difference, and adjusts the speed of the motor 3 on one side through the driver until the tilt returns to within the threshold. At the same time, the correction status is announced by voice.

[0055] Environmental risk prevention and control When the wind speed sensor 7 detects strong winds, the main control board 2 prohibits upward operation and displays "Wind speed exceeds the limit, only descent is allowed" on the display screen 14. The operator presses the "downward" button to lower the basket to a safe position. When the weight sensor 6 detects an overload, the main control board 2 locks the up button 16 to prevent safety accidents caused by excessive load.

[0056] The above description is only a preferred embodiment of the present utility model and does not limit the scope of the present utility model. All equivalent structural transformations made under the present utility model concept and based on the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the protection scope of the present utility model.

Claims

1. A safety suspended platform for energy storage with remote control, characterized in that, include: Suspended platform frame, used to carry people or equipment; The electrical control box is installed on the suspended platform frame and contains the main control board, which is used to control the operation of the suspended platform. The drive mechanism includes a motor and a driver electrically connected to it. A motor is installed on each side of the suspended basket frame. Both motors are connected to the traction rope, which is fixedly installed on the building. The power supply mechanism, including batteries, is used to power the electrical control box and drive mechanism; The multi-sensor mechanism, mounted on the main control board, includes a weight sensor, a wind speed sensor, and a three-axis acceleration sensor. The main control board obtains the load status of the suspended basket frame, the ambient wind speed, and the tilt of the suspended basket frame through weight, wind speed, and three-axis acceleration data. The Internet of Things (IoT) module includes a wireless communication module and a GPS positioning module that are electrically connected to the main control board. The wireless communication module is used to send and receive commands to the main control board for remote control.

2. The energy storage safety suspender according to claim 1, characterized in that: The detection unit of the weight sensor is located between the motor and the suspended basket frame.

3. The energy storage safety suspender according to claim 1, characterized in that: The motor is a DC brushless motor.

4. The energy storage safety suspender according to claim 1, characterized in that: The battery uses a removable lithium battery pack, which is built into the electrical control box and is protected against overcharge and over-discharge through the BMS system.

5. The energy storage safety suspender according to claim 1, characterized in that: The multi-sensor mechanism also includes a temperature sensor and a pressure sensor electrically connected to the main control board.

6. The energy storage safety suspended basket according to claim 1, characterized in that: The front of the electrical control box is equipped with a status display screen, an emergency stop button, an up button, a down button, and a motor selection knob; The main control board dynamically displays weight, tilt angle, real-time wind speed, preset wind speed threshold, and warning information on the status display screen based on sensor data from the multi-sensor mechanism.

7. The energy storage safety suspender according to claim 1, characterized in that: The IoT module uses a 5G communication module, which supports real-time uploading of sensor data, device status and location information to the remote management platform via TCP / IP protocol, and receives remote control commands.

8. The energy storage safety suspender according to claim 5, characterized in that: The triaxial accelerometer detects the tilt of the suspended basket frame. When the tilt exceeds the threshold, a voice warning is triggered. The motor selection knob is used to select the motor on the side that needs to be adjusted. The main control board adjusts the speed of the motor on that side based on the tilt data to correct the levelness.

9. The energy storage safety suspender according to claim 6, characterized in that: The status display screen is a touch screen and integrates a voice unit to broadcast changes in operation status and abnormal alarms in real time. The GPS positioning module is connected to the Internet of Things module to transmit data to the cloud platform to display the geographical location and movement trajectory of the suspended basket.

10. The energy storage safety suspender according to claim 1, characterized in that: The suspended platform frame includes a base plate, two front columns, two rear columns, three first horizontal bars, three second horizontal bars, two left horizontal bars, two right horizontal bars, a left stop bar, and a right stop bar. The base plate has two front columns on the front side and two rear columns on the rear side. Three first horizontal bars are provided between the two front columns, three second horizontal bars are provided between the two rear columns, two left horizontal bars are provided between the left front column and the left rear column, two right horizontal bars are provided between the right front column and the right rear column, a left stop bar is provided at the top of the left front column and the left rear column, and a right stop bar is provided at the top of the right front column and the right rear column. A motor is installed on each of the two left crossbars and the two right crossbars; The electrical control box is installed on the two uppermost of the three first horizontal bars.

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