Bottling line automatic filling equipment capable of reducing material blocking

Abstract

The utility model discloses a bottled line automatic filling equipment that can reduce the material blockage relates to filling equipment technical field, including filling equipment main part, mount, lift push plate, filling head, guide, the outer wall of two guide all sliding sleeve joint has the sliding table, the sliding table is fixedly connected with lift push plate, be provided with the conveying mechanism that is used for carrying out equidistance conveying to empty bottle and clamping in the middle on filling equipment main part. The utility model discloses a conveying mechanism, can realize the intermittent automatic conveying to empty bottle to the effective separation of multiple empty bottles, effectively prevent multiple empty bottles in the conveying process, appear the material blockage phenomenon caused by the inclination or accumulation, can ensure the port precision of empty bottle to move to the just below filling head through the automatic clamping center of empty bottle simultaneously, avoid the splash of liquid, the inaccuracy of filling amount etc. caused by the misalignment of filling head and bottle mouth, thereby reduce the material blockage shutdown situation, effectively improve the filling efficiency and precision.

Description

Technical Field

[0001] This utility model relates to the field of filling equipment technology, specifically to an automatic filling equipment for bottling lines that can reduce material jamming. Background Technology

[0002] Automatic bottling line filling equipment is the core automated equipment of a bottled liquid or semi-fluid product packaging production line. It can automatically complete processes such as empty bottle conveying, precise positioning, and quantitative filling of materials through the coordinated operation of modules such as bottle feeding mechanism, filling system, metering control system and positioning clamping device, based on preset production parameters (such as filling capacity, speed and accuracy), thus realizing continuous unmanned operation of empty bottle filling.

[0003] Existing automatic filling equipment typically uses a conveyor belt to intermittently transport empty bottles to directly beneath the filling head for filling. However, due to the inertia generated by the conveyor belt's continuous starting and stopping, empty bottles are prone to tilting or shifting, causing the filling head to malfunction and fail to align precisely with the bottle neck. This results in liquid splashing, inaccurate filling volumes, and other issues causing jamming and machine stoppages. To effectively reduce jamming and further improve filling efficiency, an automatic bottling line filling device that reduces jamming is now offered, eliminating the drawbacks of existing equipment. Utility Model Content

[0004] The purpose of this invention is to provide an automated filling equipment for bottling lines that can reduce material jamming, thereby solving the problems in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automatic bottling line filling device that reduces material jamming includes a filling device body. A fixed frame is fixedly connected to one end of the filling device body. A lifting push plate is provided at the end of the fixed frame away from the filling device body. Multiple filling heads are installed horizontally at equal intervals at the bottom end of the lifting push plate. Two guide rails are symmetrically arranged at one end of the lifting push plate. Both guide rails are fixedly connected to the fixed frame. A sliding table is slidably sleeved on the outer wall of both guide rails. The sliding table is fixedly connected to the lifting push plate. The filling device body is provided with a conveying mechanism for equidistantly conveying and clamping empty bottles in the center.

[0007] The conveying mechanism includes:

[0008] A base is installed at one end of the main body of the filling equipment. The base is located below the lifting push plate. A conveyor belt is installed inside the base. A support plate is installed on the inner side of the conveyor belt. The support plate is fixedly connected to the base.

[0009] Based on the above technical solutions, this utility model also provides the following optional technical solutions:

[0010] In one alternative embodiment, the conveying mechanism further includes:

[0011] Clamping components mounted on the base;

[0012] The clamping assembly includes:

[0013] Two limiting pressure plates are symmetrically arranged above the base. Each of the two limiting pressure plates has multiple limiting pressure grooves equidistantly opened at one end, and the multiple limiting pressure grooves are respectively located below multiple filling heads.

[0014] The conveyor belt is equipped with a separating component for separating multiple empty bottles;

[0015] The base is provided with a support component for supporting the limiting pressure plate.

[0016] In one alternative embodiment, the separating component includes:

[0017] Multiple partition plates are circumferentially and equidistantly fixed to the outer wall of the conveyor belt, and the spacing between the multiple partition plates is the same as the spacing between the multiple filling heads.

[0018] In one alternative embodiment, the support component includes:

[0019] Two support frames are symmetrically fixedly connected to the outer wall of the base. The two support frames are respectively located below the two limiting pressure plates. The bottom ends of the two limiting pressure plates are symmetrically fixedly connected to two sliding sleeve plates.

[0020] The limiting pressure plate is provided with a guide component;

[0021] A drive assembly is provided on the base.

[0022] In one alternative embodiment, the guiding component includes:

[0023] Two sliding sleeves are symmetrically fixedly connected to the bottom of the limiting pressure plate. Two fixed guide rods are symmetrically arranged below the limiting pressure plate. Both fixed guide rods are fixedly connected to the support frame and the base. The two sliding sleeves are respectively slidably sleeved on the outer walls of the two fixed guide rods.

[0024] In one alternative embodiment, the driving component includes:

[0025] A bidirectional lead screw is rotatably connected to the base. The bidirectional lead screw is located between two support frames and is rotatably connected to the two support frames. A movable push plate is fixedly connected to the bottom end of each of the two limiting pressure plates. The movable push plate is located between two sliding sleeve plates and is sleeved on the outer wall of the bidirectional lead screw. The movable push plate is threadedly connected to the bidirectional lead screw. A servo motor is installed at the end of one of the support frames away from the base, and the bidirectional lead screw is driven by the output end of the servo motor.

[0026] In one alternative: an electric push rod is installed at the top of the fixed frame, a lifting slide plate is fixedly connected to one end of the lifting push plate, the lifting slide plate is located between two slides, the lifting slide plate is fixedly connected to the output end of the electric push rod, and the lifting slide plate is slidably connected to the fixed frame.

[0027] In one alternative: two drive rollers are symmetrically connected inside the conveyor belt, and a drive motor is installed at one end of the base, with one of the drive rollers driven by the output end of the drive motor.

[0028] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0029] 1. This utility model, through a conveying mechanism, enables intermittent automatic conveying of empty bottles and effectively separates multiple empty bottles, effectively preventing material jamming caused by tilting or piling up during the conveying process. At the same time, by automatically clamping and centering the empty bottles, it ensures that the bottle port moves accurately to directly below the filling head, avoiding problems such as liquid splashing and inaccurate filling volume caused by misalignment between the filling head and the bottle mouth. This reduces the occurrence of material jamming and machine stoppages, effectively improving filling efficiency and accuracy.

[0030] 2. By adjusting the distance between the two limiting pressure plates, this utility model can automatically clamp and center empty bottles of different specifications without replacing the special clamping parts, significantly improving the versatility and production flexibility of the equipment. Attached Figure Description

[0031] Figure 1 This is a schematic diagram of the structure of this utility model.

[0032] Figure 2 This is a schematic diagram of the connection structure between the conveyor belt and the separator plate of this utility model.

[0033] Figure 3 This is a schematic diagram of the connection structure between the servo motor and the bidirectional lead screw of this utility model.

[0034] Figure 4 This is a schematic diagram of the internal structure of the fixing frame of this utility model.

[0035] Figure reference numerals: 1. Main body of filling equipment; 201. Fixed guide rod; 202. Servo motor; 203. Moving push plate; 204. Two-way lead screw; 205. Limiting pressure plate; 206. Sliding sleeve plate; 207. Conveyor belt; 208. Separator plate; 209. Support frame; 2010. Base; 2011. Limiting pressure groove; 2012. Support plate; 3. Electric push rod; 4. Lifting push plate; 5. Fixed frame; 6. Filling head; 7. Lifting slide plate; 8. Slide table; 9. Guide rail. Detailed Implementation

[0036] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0037] In one embodiment, such as Figures 1-4 As shown, an automatic bottling line filling device that can reduce material jamming includes a filling equipment body 1. A fixed frame 5 is fixedly connected to one end of the filling equipment body 1. A lifting push plate 4 is provided at the end of the fixed frame 5 away from the filling equipment body 1. Multiple filling heads 6 are installed horizontally at equal intervals at the bottom end of the lifting push plate 4. Two guide rails 9 are symmetrically arranged at one end of the lifting push plate 4. Both guide rails 9 are fixedly connected to the fixed frame 5. A slide table 8 is slidably sleeved on the outer wall of both guide rails 9. The slide table 8 is fixedly connected to the lifting push plate 4. An electric push rod 3 is installed at the top of the fixed frame 5. A lifting slide plate 7 is fixedly connected to one end of the lifting push plate 4. The lifting slide plate 7 is located between the two slide tables 8. The lifting slide plate 7 is fixedly connected to the output end of the electric push rod 3. The lifting slide plate 7 is slidably connected to the fixed frame 5. A conveying mechanism for equidistantly conveying and clamping empty bottles in the center is provided on the filling equipment body 1.

[0038] The conveying mechanism includes: a base 2010 disposed at one end of the main body 1 of the filling equipment, the base 2010 being located below the lifting push plate 4, a conveyor belt 207 disposed inside the base 2010, a support plate 2012 disposed on the inner side of the conveyor belt 207, the support plate 2012 being fixedly connected to the base 2010, two drive rollers being symmetrically sleeved inside the conveyor belt 207, a drive motor being installed at one end of the base 2010, and one drive roller being driven by the output end of the drive motor;

[0039] In this embodiment, during use, multiple empty bottles can be intermittently conveyed and separated by a conveying mechanism, thereby effectively preventing multiple empty bottles from tilting or getting stuck during the conveying process.

[0040] When some empty bottles move to the bottom of multiple filling heads 6, the conveying mechanism automatically clamps and centers the bottles, allowing the bottle openings to be positioned directly below the filling heads 6. Then, the electric push rod 3 is activated to push the lifting slide plate 7 to slide down along the inner wall of the fixed frame 5. At this time, the multiple filling heads 6, driven by the lifting slide plate 7, are simultaneously inserted into the inside of the bottle openings of the multiple empty bottles, thus enabling automatic filling of the multiple empty bottles. This effectively avoids situations where the filling heads 6 and the bottle openings cannot be accurately aligned, resulting in liquid splashing, inaccurate filling volume, or other jamming and machine shutdown.

[0041] After filling is completed, release the clamps on multiple empty bottles, and then repeat the above operation to achieve the purpose of automatic filling of multiple empty bottles of the same size.

[0042] When changing to different specifications of empty bottles according to production needs, the conveying mechanism can automatically clamp and center the empty bottles of different specifications.

[0043] In one embodiment, such as Figures 1-3 As shown, the conveying mechanism also includes a clamping assembly disposed on the base 2010;

[0044] The clamping assembly includes two limiting pressure plates 205 symmetrically arranged above the base 2010. Each of the two limiting pressure plates 205 has multiple limiting pressure grooves 2011 equidistantly opened at one end that is close to each other. The multiple limiting pressure grooves 2011 are located below the multiple filling heads 6 respectively.

[0045] The conveyor belt 207 is equipped with a separating component for separating multiple empty bottles;

[0046] The base 2010 is provided with a support assembly for supporting the limiting pressure plate 205;

[0047] The support assembly includes two support frames 209 symmetrically fixedly connected to the outer wall of the base 2010. The two support frames 209 are respectively located below the two limiting pressure plates 205. The bottom ends of the two limiting pressure plates 205 are symmetrically fixedly connected to two sliding sleeve plates 206.

[0048] The limiting pressure plate 205 is equipped with a guide component;

[0049] The base 2010 is equipped with a drive component;

[0050] The guide assembly includes: two sliding sleeves 206 symmetrically fixedly connected to the bottom end of the limiting pressure plate 205; two fixed guide rods 201 symmetrically arranged below the limiting pressure plate 205; both fixed guide rods 201 are fixedly connected to the support frame 209 and the base 2010; and the two sliding sleeves 206 are respectively slidably sleeved on the outer wall of the two fixed guide rods 201.

[0051] The drive assembly includes: a bidirectional lead screw 204 rotatably connected to the base 2010, the bidirectional lead screw 204 being located between two support frames 209, the bidirectional lead screw 204 being rotatably connected to the two support frames 209, a movable push plate 203 being fixedly connected to the bottom end of each of the two limiting pressure plates 205, the movable push plate 203 being located between two sliding sleeve plates 206, the movable push plate 203 being sleeved on the outer wall of the bidirectional lead screw 204, the movable push plate 203 being threadedly connected to the bidirectional lead screw 204, and a servo motor 202 being installed at the end of one support frame 209 away from the base 2010, the bidirectional lead screw 204 being driven by the output end of the servo motor 202. Through the cooperation of the clamping assembly, support assembly, guide assembly and drive assembly, the purpose of automatically clamping and centering empty bottles of different specifications can be achieved according to production needs.

[0052] In one embodiment, such as Figures 1-2 As shown, the separating component includes multiple separating plates 208 that are circumferentially and equidistantly fixed to the outer wall of the conveyor belt 207. The spacing between the multiple separating plates 208 is the same as the spacing between the multiple filling heads 6. The multiple separating plates 208 can separate multiple empty bottles, effectively preventing multiple empty bottles from tilting or jamming during the conveying process.

[0053] The above embodiments disclose an automatic bottling line filling equipment that can reduce material jamming. In use, the drive motor is started to drive one transmission roller to rotate intermittently. At the same time, another transmission roller rotates synchronously under the drive of the one transmission roller through the conveyor belt 207. At the same time, multiple empty bottles are placed on the upper surface of the conveyor belt 207 and separated by multiple partition plates 208. This allows the conveyor belt 207 to drive the empty bottles to be transported intermittently, and the partition plates 208 effectively prevent multiple empty bottles from tilting or jamming during the transport process.

[0054] When some empty bottles are moved to the bottom of multiple filling heads 6 by the conveyor belt 207, the drive motor is stopped and the servo motor 202 is started to drive the bidirectional lead screw 204 to rotate. At the same time, the moving push plate 203 is driven by the thread of the bidirectional lead screw 204 to drive the limiting pressure plate 205 to move. At this time, the two sliding sleeves 206 slide along the outer wall of the two fixed guide rods 201 under the drive of the limiting pressure plate 205. In this way, the empty bottles can be automatically clamped and centered by the limiting pressure grooves 2011 on the two limiting pressure plates 205, so that the port of the empty bottle can be moved to the bottom of the filling head 6.

[0055] Then, the electric push rod 3 is activated to push the lifting slide plate 7 to slide down along the inner wall of the fixed frame 5. At this time, the lifting push plate 4, driven by the lifting slide plate 7, drives the two slides 8 to slide along the outer wall of the two guide rails 9 respectively. At the same time, multiple filling heads 6, driven by the lifting slide plate 7, are simultaneously inserted into the inner side of the bottle mouth of multiple empty bottles. This allows for automatic filling of multiple empty bottles, effectively avoiding situations where the filling head 6 cannot be accurately aligned with the bottle mouth, resulting in liquid splashing, inaccurate filling volume, or other material jamming and machine stoppage.

[0056] After filling is completed, the servo motor 202 is started to drive the bidirectional lead screw 204 to rotate in the opposite direction, thereby releasing the clamping of multiple empty bottles. The above operation is then repeated to achieve the purpose of automatic filling of multiple empty bottles of the same size.

[0057] When changing to different specifications of empty bottles according to production needs, the servo motor 202 is started to drive the bidirectional lead screw 204 to rotate, which can achieve the purpose of automatically clamping and centering empty bottles of different specifications.

[0058] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. An automatic bottling line filling device that reduces material jamming, comprising a filling device body (1), a fixed frame (5) fixedly connected to one end of the filling device body (1), a lifting push plate (4) provided at the end of the fixed frame (5) away from the filling device body (1), a plurality of filling heads (6) being installed horizontally at equal intervals at the bottom end of the lifting push plate (4), two guide rails (9) symmetrically arranged at one end of the lifting push plate (4), both guide rails (9) being fixedly connected to the fixed frame (5), and a sliding table (8) being slidably sleeved on the outer wall of both guide rails (9), the sliding table (8) being fixedly connected to the lifting push plate (4), characterized in that, The main body (1) of the filling equipment is provided with a conveying mechanism for conveying empty bottles at equal distances and clamping them in the center; The conveying mechanism includes: a base (2010) disposed at one end of the filling equipment body (1), the base (2010) being located below the lifting push plate (4), a conveyor belt (207) being disposed inside the base (2010), a support plate (2012) being disposed on the inner side of the conveyor belt (207), and the support plate (2012) being fixedly connected to the base (2010).

2. The automatic filling equipment for bottling lines that reduces material jamming according to claim 1, characterized in that, The conveying mechanism further includes: a clamping assembly disposed on the base (2010); The clamping assembly includes two limiting pressure plates (205) symmetrically arranged above the base (2010). Each of the two limiting pressure plates (205) has a plurality of limiting pressure grooves (2011) equidistantly opened at one end of each other. The plurality of limiting pressure grooves (2011) are respectively located below the plurality of filling heads (6). The conveyor belt (207) is provided with a separating component for separating multiple empty bottles; The base (2010) is provided with a support assembly for supporting the limiting pressure plate (205).

3. The automatic filling equipment for bottling lines that reduces material jamming according to claim 2, characterized in that, The separating component includes a plurality of separating plates (208) that are circumferentially and equidistantly fixed to the outer wall of the conveyor belt (207), wherein the spacing between the plurality of separating plates (208) is consistent with the spacing between the plurality of filling heads (6).

4. The automatic filling equipment for bottling lines that reduces material jamming according to claim 2, characterized in that, The support assembly includes two support frames (209) symmetrically fixedly connected to the outer wall of the base (2010), the two support frames (209) being located below the two limiting pressure plates (205) respectively, and the bottom ends of the two limiting pressure plates (205) being symmetrically fixedly connected to two sliding sleeve plates (206). The limiting pressure plate (205) is provided with a guide component; A drive assembly is provided on the base (2010).

5. The automatic filling equipment for bottling lines that reduces material jamming according to claim 4, characterized in that, The guiding assembly includes two sliding sleeves (206) symmetrically fixedly connected to the bottom end of the limiting pressure plate (205), and two fixed guide rods (201) symmetrically arranged below the limiting pressure plate (205). The two fixed guide rods (201) are fixedly connected to the support frame (209) and the base (2010), and the two sliding sleeves (206) are respectively slidably sleeved on the outer wall of the two fixed guide rods (201).

6. The automatic filling equipment for bottling lines that reduces material jamming according to claim 4, characterized in that, The drive assembly includes: a bidirectional lead screw (204) rotatably connected to the base (2010), the bidirectional lead screw (204) being located between two support frames (209), the bidirectional lead screw (204) being rotatably connected to the two support frames (209), a movable push plate (203) being fixedly connected to the bottom end of each of the two limiting pressure plates (205), the movable push plate (203) being located between two sliding sleeves (206), the movable push plate (203) being sleeved on the outer wall of the bidirectional lead screw (204), the movable push plate (203) being threadedly connected to the bidirectional lead screw (204), and a servo motor (202) being installed at one end of one of the support frames (209) away from the base (2010), the bidirectional lead screw (204) being driven by the output end of the servo motor (202).

7. The automatic filling equipment for bottling lines that reduces material jamming according to claim 1, characterized in that, An electric push rod (3) is installed at the top of the fixed frame (5). A lifting slide plate (7) is fixedly connected to one end of the lifting push plate (4). The lifting slide plate (7) is located between two slides (8). The lifting slide plate (7) is fixedly connected to the output end of the electric push rod (3). The lifting slide plate (7) is slidably connected to the fixed frame (5).

8. The automatic filling equipment for bottling lines that reduces material jamming according to claim 1, characterized in that, The conveyor belt (207) has two symmetrically fitted transmission rollers inside, and a drive motor is installed at one end of the base (2010). One of the transmission rollers is driven by the output end of the drive motor.

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